CN205874332U - Multi -functional straw processing equipment - Google Patents
Multi -functional straw processing equipment Download PDFInfo
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- CN205874332U CN205874332U CN201620773796.9U CN201620773796U CN205874332U CN 205874332 U CN205874332 U CN 205874332U CN 201620773796 U CN201620773796 U CN 201620773796U CN 205874332 U CN205874332 U CN 205874332U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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Abstract
本实用新型公开了一种多功能秸秆加工设备,包括粉碎仓、碳化炉、电机、焦油收集仓、喷雾头、导热油泵、万向轮和定位支脚;所述粉碎仓顶部右侧设有进料斗,粉碎仓顶部中间设有电机,电机的输出端驱动连接转轴;所述转轴连接设置有固定刀盘和旋转刀盘,其中,固定刀盘设置于旋转刀盘下方,固定刀盘边缘处设置有多个固定刀片,旋转刀盘外侧设有旋转刀片,固定刀片与旋转刀片配合设置,且固定刀片、旋转刀片均为可拆卸连接设置;在固定刀盘下方设有筛网,在粉碎仓外侧设有振动电机,振动电机驱动连接筛网;本实用新型减少设备投入,节约成本,避免环境污染,提高碳化质量,提高工作效率,降低生产陈本。
The utility model discloses a multifunctional straw processing equipment, which comprises a crushing bin, a carbonization furnace, a motor, a tar collecting bin, a spray head, a heat conduction oil pump, a universal wheel and a positioning foot; There is a motor in the middle of the top of the bucket and the crushing chamber, and the output end of the motor is connected to the rotating shaft; the rotating shaft is connected with a fixed cutter head and a rotating cutter head, wherein the fixed cutter head is arranged under the rotating cutter head, and the edge of the fixed cutter head is set There are multiple fixed blades, and there are rotating blades on the outside of the rotary cutter head. A vibrating motor is provided, and the vibrating motor drives the connecting screen; the utility model reduces equipment investment, saves costs, avoids environmental pollution, improves carbonization quality, improves work efficiency, and reduces production costs.
Description
技术领域technical field
本实用新型涉及秸秆加工设备,具体是一种多功能秸秆加工设备。The utility model relates to straw processing equipment, in particular to multifunctional straw processing equipment.
背景技术Background technique
秸秆是常见农业废料,在我国农村焚烧秸秆现象比较普遍,焚烧产生的烟气对环境造成严重污染,而且农村大都采用木材等作为生活燃料,对林木资源造成一定的浪费;Straw is a common agricultural waste. It is common to burn straw in rural areas of our country. The smoke produced by burning causes serious pollution to the environment, and most of the rural areas use wood as living fuel, which causes a certain waste of forest resources;
生物质成型燃料,是将农林废物作为原材料,经过粉碎、混合、挤压、烘干等工艺,制成各种成型(如块状、颗粒状等)的,可直接燃烧的一种新型清洁燃料;中央高度重视可再生能源的利用开发,把加快发展可再生能源作为能源发展的一项重要任务,可再生能源中的生物质能源是对农业资源进行深度开发和利用,将农业副产品、剩余物、废弃物变废为宝的新型产业,也是一个包括生物质生产、加工与转化,生物质能源产品生产与应用等在内的完整产业链和技术体系;Biomass briquette fuel is a new type of clean fuel that can be directly burned by using agricultural and forestry waste as raw materials and making various shapes (such as block, granular, etc.) through crushing, mixing, extrusion, drying and other processes. The central government attaches great importance to the utilization and development of renewable energy, and regards the accelerated development of renewable energy as an important task of energy development. Biomass energy in renewable energy is the in-depth development and utilization of agricultural resources. , The new industry of turning waste into treasure is also a complete industrial chain and technology system including biomass production, processing and conversion, biomass energy product production and application, etc.;
目前,可再生能源,特别是秸秆生物质炭的工厂化生产上逐步形成共识,发展愿望越来越强烈,充分利用农作物秸秆生产秸秆生物质蜂窝煤,实现秸秆生物质蜂窝煤工厂化生产,并形成秸秆生物质蜂窝煤产业化,进而走向生物质蜂窝煤产业集群。At present, a consensus has gradually been formed on the industrial production of renewable energy, especially straw biomass charcoal, and the desire for development is becoming stronger and stronger. Make full use of crop straws to produce straw biomass honeycomb coal, realize the industrial production of straw biomass honeycomb coal, and form straw Biomass briquette industrialization, and then to the biomass briquette industry cluster.
实用新型内容Utility model content
本实用新型的目的在于提供一种少设备投入,节约成本,避免环境污染,提高碳化质量,提高工作效率,降低生产陈本的多功能秸秆加工设备,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a multi-functional straw processing equipment that requires less equipment investment, saves costs, avoids environmental pollution, improves carbonization quality, improves work efficiency, and reduces production costs, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种多功能秸秆加工设备,包括粉碎仓、碳化炉、电机、焦油收集仓、喷雾头、导热油泵、万向轮和定位支脚;所述粉碎仓顶部右侧设有进料斗,粉碎仓顶部中间设有电机,电机的输出端驱动连接转轴;所述转轴连接设置有固定刀盘和旋转刀盘,其中,固定刀盘设置于旋转刀盘下方,固定刀盘边缘处设置有多个固定刀片,旋转刀盘外侧设有旋转刀片,固定刀片与旋转刀片配合设置,且固定刀片、旋转刀片均为可拆卸连接设置;在固定刀盘下方设有筛网,在粉碎仓外侧设有振动电机,振动电机驱动连接筛网;在所述筛网下方设有出料斗,出料斗上设有阀门,阀门的开口连接碳化炉的进料口,碳化炉位于粉碎仓下方,所述碳化炉右侧上方外侧设有焦油收集仓,焦油收集仓通过焦油收集管与碳化炉连通,焦油收集仓、碳化炉为可拆卸连接,且焦油收集仓通过管道连接烟气处理装置;所述碳化炉左侧内壁设有多个喷雾头,喷雾头上设有压力阀,其中,喷雾头连接蓄水箱,蓄水箱通过水管连接水泵,在蓄水箱内设有电加热器;所述碳化炉内部设有U形的石墨板,石墨板内设有凹槽,在凹槽卡接设有导热管,导热管通过石墨片固定于石墨板上;所述导热管穿过碳化炉与导热油泵、导热油加热器构成循环回路;在导热油泵的进液口、导热油加热器的出液口处均设有导热电阻丝,导热电阻丝上套设弹簧,弹簧表面设有绝缘层;所述碳化炉上设有出料口、抽真空机,其中,抽真空机上设有安全阀和压力表,同时,碳化炉底部还设有万向轮和定位支脚。A multi-functional straw processing equipment, including a crushing bin, a carbonization furnace, a motor, a tar collection bin, a spray head, a heat transfer oil pump, a universal wheel and a positioning foot; There is a motor in the middle, and the output end of the motor is driven to connect the rotating shaft; the rotating shaft is connected with a fixed cutter head and a rotating cutter head, wherein the fixed cutter head is arranged under the rotating cutter head, and a plurality of fixed blades are arranged at the edge of the fixed cutter head , there is a rotating blade on the outside of the rotating cutter head, and the fixed blade and the rotating blade are set together, and the fixed blade and the rotating blade are both detachably connected; a screen is installed under the fixed cutter head, and a vibration motor is installed outside the crushing bin. The vibrating motor is driven to connect the screen; a discharge hopper is provided under the screen, and a valve is provided on the discharge hopper, and the opening of the valve is connected to the feed port of the carbonization furnace. The outer side is provided with a tar collection bin, which communicates with the carbonization furnace through a tar collection pipe. The tar collection bin and the carbonization furnace are detachably connected, and the tar collection bin is connected to the flue gas treatment device through a pipeline; the left inner wall of the carbonization furnace is provided with a There are multiple spray heads, and pressure valves are arranged on the spray heads, wherein, the spray heads are connected to the water storage tank, and the water storage tank is connected to the water pump through the water pipe, and an electric heater is arranged in the water storage tank; Shaped graphite plate, there is a groove in the graphite plate, and a heat pipe is fixed in the groove, and the heat pipe is fixed on the graphite plate through the graphite sheet; the heat pipe passes through the carbonization furnace, the heat transfer oil pump, and the heat transfer oil heater A circulation loop is formed; a heat conduction resistance wire is provided at the liquid inlet of the heat conduction oil pump and the liquid outlet of the heat conduction oil heater, a spring is set on the heat conduction resistance wire, and an insulating layer is provided on the surface of the spring; the carbonization furnace is equipped with A discharge port and a vacuum machine, wherein the vacuum machine is provided with a safety valve and a pressure gauge, and at the same time, the bottom of the carbonization furnace is also provided with universal wheels and positioning feet.
进一步的:所述万向轮配合设置有刹车装置。Further: the universal wheel is equipped with a braking device.
进一步的:所述电机为双向转动电机。Further: the motor is a two-way rotating motor.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型中,固定刀片与旋转刀片配合将秸秆高速粉碎,提高粉碎的质量、效率,而粉碎合格的物料通过筛网下落至出料斗,设备结构简单、稳定性好、效率高、便于维护保养;同时,粉碎仓与碳化炉结合在一起使用,无须再另外进行粉碎工序,减少设备投入,节约成本,操作使用更为方便,秸秆切碎后更加有利于提高碳化效率,保证碳化处理的质量;In the utility model, the fixed blade cooperates with the rotating blade to crush the straw at a high speed, which improves the quality and efficiency of crushing, and the crushed material falls to the discharge hopper through the screen. The equipment has simple structure, good stability, high efficiency, and is easy to maintain. ;At the same time, the crushing bin and the carbonization furnace are used together, without additional crushing process, reducing equipment investment, saving costs, and more convenient operation and use. After the straw is chopped, it is more conducive to improving the carbonization efficiency and ensuring the quality of carbonization treatment;
本实用新型中,焦油收集管对焦油进行收集,方便清洗工作,避免了焦油在碳化炉内堆积影响设备正常工作,其中,烟气处理装置对烟气进行净化处理,避免烟气对环境造成污染;In the utility model, the tar collection pipe collects the tar, which is convenient for cleaning and avoids the accumulation of tar in the carbonization furnace to affect the normal operation of the equipment, wherein the flue gas treatment device purifies the flue gas to avoid the pollution of the flue gas to the environment ;
本实用新型中,喷雾头能够控制内部湿度,喷洒均匀,而后抽真空机进行干燥,石墨板、导热管进行加热碳化,加热均匀,碳化效果好,提高碳化质量;同时,工作中会产生震动,而弹簧对导热管起到保护作用,防止导热管断裂,提高了工作效率,降低生产陈本,其中,万向轮方便设备整体移动,而定位支脚方便定位并起到支撑作用。In the utility model, the spray head can control the internal humidity, spray evenly, and then the vacuum machine is used for drying, and the graphite plate and the heat pipe are heated and carbonized, the heating is uniform, the carbonization effect is good, and the carbonization quality is improved; at the same time, vibration will occur during work, The spring protects the heat pipe, prevents the heat pipe from breaking, improves work efficiency, and reduces production costs. Among them, the universal wheel facilitates the overall movement of the equipment, and the positioning feet facilitate positioning and play a supporting role.
附图说明Description of drawings
图1为多功能秸秆加工设备的结构示意图。Fig. 1 is a structural schematic diagram of a multifunctional straw processing equipment.
图2为多功能秸秆加工设备中石墨板结构示意图。Fig. 2 is a schematic diagram of the structure of the graphite plate in the multifunctional straw processing equipment.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1~2,本实用新型实施例中,一种多功能秸秆加工设备,包括粉碎仓1、碳化炉2、电机6、焦油收集仓15、喷雾头18、导热油泵24、万向轮26和定位支脚25;所述粉碎仓1顶部右侧设有进料斗5,粉碎仓1顶部中间设有电机6,电机6为双向转动电机,电机6的输出端驱动连接转轴8;所述转轴8连接设置有固定刀盘9和旋转刀盘10,其中,固定刀盘9设置于旋转刀盘10下方,固定刀盘9边缘处设置有多个固定刀片12,旋转刀盘10外侧设有旋转刀片11,固定刀片12与旋转刀片11配合设置,且固定刀片12、旋转刀片11均为可拆卸连接设置;在固定刀盘9下方设有筛网7,在粉碎仓1外侧设有振动电机13,振动电机13驱动连接筛网7;在所述筛网7下方设有出料斗4,出料斗4上设有阀门3,阀门3的开口连接碳化炉2的进料口,碳化炉2位于粉碎仓1下方;工作中,固定刀片12与旋转刀片11配合将秸秆高速粉碎,提高粉碎的质量、效率,而粉碎合格的物料通过筛网下落至出料斗4,设备结构简单、稳定性好、效率高、便于维护保养;同时,粉碎仓1与碳化炉2结合在一起使用,无须再另外进行粉碎工序,减少设备投入,节约成本,操作使用更为方便,秸秆切碎后更加有利于提高碳化效率,保证碳化处理的质量;所述碳化炉2右侧上方外侧设有焦油收集仓15,焦油收集仓15通过焦油收集管14与碳化炉2连通,焦油收集仓15、碳化炉2为可拆卸连接,且焦油收集仓15通过管道连接烟气处理装置16;工作中,焦油收集管14对焦油进行收集,方便清洗工作,避免了焦油在碳化炉2内堆积影响设备正常工作,其中,烟气处理装置16对烟气进行净化处理,避免烟气对环境造成污染;所述碳化炉2左侧内壁设有多个喷雾头18,喷雾头18上设有压力阀,其中,喷雾头18连接蓄水箱17,蓄水箱17通过水管连接水泵,在蓄水箱17内设有电加热器;所述碳化炉2内部设有U形的石墨板20,石墨板20内设有凹槽201,在凹槽201卡接设有导热管202,导热管202通过石墨片203固定于石墨板20上;所述导热管202穿过碳化炉2与导热油泵24、导热油加热器22构成循环回路;在导热油泵24的进液口、导热油加热器22的出液口处均设有导热电阻丝,导热电阻丝上套设弹簧21,弹簧21表面设有绝缘层23;所述碳化炉2上设有出料口19、抽真空机27,其中,抽真空机27上设有安全阀和压力表,同时,碳化炉2底部还设有万向轮26和定位支脚25,其中,万向轮26配合设置有刹车装置;工作中,喷雾头18能够控制内部湿度,喷洒均匀,而后抽真空机27进行干燥,石墨板20、导热管202进行加热碳化,加热均匀,碳化效果好,提高碳化质量;同时,工作中会产生震动,而弹簧21对导热管202起到保护作用,防止导热管202断裂,提高了工作效率,降低生产陈本,其中,万向轮26方便设备整体移动,而定位支脚25方便定位并起到支撑作用。Please refer to Figures 1-2. In the embodiment of the utility model, a multifunctional straw processing equipment includes a crushing bin 1, a carbonization furnace 2, a motor 6, a tar collection bin 15, a spray head 18, a heat transfer oil pump 24, and a universal wheel 26 and positioning feet 25; the right side of the top of the crushing bin 1 is provided with a feed hopper 5, the middle of the top of the crushing bin 1 is provided with a motor 6, the motor 6 is a bidirectional rotating motor, and the output end of the motor 6 is driven to connect to the rotating shaft 8; The rotating shaft 8 is connected with a fixed cutterhead 9 and a rotary cutterhead 10, wherein the fixed cutterhead 9 is arranged below the rotary cutterhead 10, and a plurality of fixed blades 12 are arranged on the edge of the fixed cutterhead 9, and the outer side of the rotary cutterhead 10 is provided with The rotating blade 11, the fixed blade 12 and the rotating blade 11 are set in cooperation, and the fixed blade 12 and the rotating blade 11 are all detachably connected; a screen 7 is arranged below the fixed cutter head 9, and a vibrating motor is arranged outside the crushing bin 1 13. The vibrating motor 13 is driven to connect the screen 7; a discharge hopper 4 is provided below the screen 7, and a valve 3 is arranged on the discharge hopper 4, and the opening of the valve 3 is connected to the feed port of the carbonization furnace 2, and the carbonization furnace 2 is located at Below the crushing chamber 1; during work, the fixed blade 12 cooperates with the rotating blade 11 to crush the straw at a high speed, improving the quality and efficiency of crushing, and the crushed materials pass the screen and fall to the discharge hopper 4. The equipment has a simple structure and good stability. High efficiency and easy maintenance; at the same time, the crushing chamber 1 and the carbonization furnace 2 are used together, without additional crushing process, which reduces equipment investment, saves costs, and is more convenient to operate and use. After the straw is chopped, it is more conducive to improving carbonization. Efficiency, guarantee the quality of carbonization treatment; Described carbonization furnace 2 is provided with tar collection bin 15 on the outer side of upper right side, and tar collection bin 15 communicates with carbonization furnace 2 through tar collection pipe 14, and tar collection bin 15, carbonization furnace 2 are detachable connected, and the tar collection bin 15 is connected to the flue gas treatment device 16 through a pipeline; during work, the tar collection pipe 14 collects the tar, which facilitates the cleaning work and avoids the accumulation of tar in the carbonization furnace 2 affecting the normal operation of the equipment, wherein the flue gas The processing device 16 purifies the flue gas to prevent the flue gas from polluting the environment; the inner wall on the left side of the carbonization furnace 2 is provided with a plurality of spray heads 18, and the spray heads 18 are provided with pressure valves, wherein the spray heads 18 are connected to the storage tank. Water tank 17, water storage tank 17 is connected water pump by water pipe, is provided with electric heater in water storage tank 17; Described carbonization furnace 2 interior is provided with U-shaped graphite plate 20, is provided with groove 201 in graphite plate 20, A heat-conducting tube 202 is clamped in the groove 201, and the heat-conducting tube 202 is fixed on the graphite plate 20 through the graphite sheet 203; the heat-conducting tube 202 passes through the carbonization furnace 2 and forms a circulation loop with the heat-conducting oil pump 24 and the heat-conducting oil heater 22; The liquid inlet of the heat conduction oil pump 24 and the liquid outlet of the heat conduction oil heater 22 are all provided with a heat conduction resistance wire, and a spring 21 is sleeved on the heat conduction resistance wire, and an insulating layer 23 is provided on the surface of the spring 21; A discharge port 19 and a vacuum machine 27 are provided, wherein the vacuum machine 27 is provided with a safety valve and a pressure gauge, and meanwhile, the carbonization furnace 2 bottom is also provided with a universal wheel 26 and a positioning support Feet 25, wherein the universal wheel 26 is equipped with a brake device; during work, the spray head 18 can control the internal humidity, spray evenly, and then the vacuum machine 27 is dried, and the graphite plate 20 and the heat pipe 202 are heated and carbonized, and the heating is uniform , the carbonization effect is good, and the carbonization quality is improved; at the same time, vibration will be generated during work, and the spring 21 plays a protective role on the heat transfer tube 202, preventing the heat transfer tube 202 from breaking, improving work efficiency, and reducing production costs. Among them, the universal wheel 26 is convenient for the overall movement of the device, and the positioning foot 25 is convenient for positioning and plays a supporting role.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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| CN201620773796.9U CN205874332U (en) | 2016-07-21 | 2016-07-21 | Multi -functional straw processing equipment |
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| CN107999206A (en) * | 2017-12-13 | 2018-05-08 | 郑州郑先医药科技有限公司 | A kind of fine corn particle crushing and processing device of circulation of easily discharge |
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| CN107999206A (en) * | 2017-12-13 | 2018-05-08 | 郑州郑先医药科技有限公司 | A kind of fine corn particle crushing and processing device of circulation of easily discharge |
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