CN205871382U - Automatic change reflective membrane reworked material intelligence machine - Google Patents
Automatic change reflective membrane reworked material intelligence machine Download PDFInfo
- Publication number
- CN205871382U CN205871382U CN201620648214.4U CN201620648214U CN205871382U CN 205871382 U CN205871382 U CN 205871382U CN 201620648214 U CN201620648214 U CN 201620648214U CN 205871382 U CN205871382 U CN 205871382U
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- release paper
- thermoplastic resin
- roll
- reflective membrane
- wind
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Abstract
The utility model relates to a technical field is made to the reflective membrane, provides an automatic change reflective membrane reworked material intelligence machine, through automatic change reflective membrane reworked material intelligence machine can implant the waste material that reflects light in the TPU material with fragment's form, makes the TPU individual layer film mold who forms have two -sided asterism formula to dodge the bright reflection of light effect of flash, simplifies reflective membrane structure rete, and the extension reflective membrane is used, and the practicality is high, and has reached abundant recycle reflection of light waste material, resources are saved's purpose, and pass through when automatic change reflective membrane reworked material intelligence machine makes reflection of light waste material regeneration membrane, all accomplishing in same equipment from raw and other materials to finished product, realizing integration production, effectively improve production efficiency, manufacturing method is easy the realization simply, has changed conventional reflective membrane multilayer structure's loaded down with trivial details production technology, has solved the extravagant mode of abandoning of current production reflective membrane reflection of light waste material, has not only promoted the added value of TPU membrane product, has reduced manufacturing cost's input moreover.
Description
Technical field
This utility model relates to reflective membrane manufacturing technology field, particularly to a kind of automatization reflective membrane reworked material intelligence
Machine.
Background technology
The production of existing reflective membrane generally individually need interpolation change colour layer, set up embossing, increase protective layer, gum, substrate etc.
Making reflective membrane the most diversified, color is abundanter, but consequent production technology becomes more sophisticated with loaded down with trivial details, adds
The manufacturing process of multiple tracks, finished product majority is composited by multiple thin layer, relates to the service life of product by different thin film materials
The impact of the multiple factors such as the production technology of matter and multiple tracks manufacturing process, therefore in application, limitation is obvious, obtains multiple
The restriction of aspect.Furthermore, in production process produce leftover pieces or destroy the reflective membrane abandoned, all recycle,
Cause the serious waste of resource, virtually add the input of production cost, do not meet now vigorously advocate recycling, follow
The economizing type of ring utilization, the green production model of environment-friendly type.
Summary of the invention
Therefore, for above-mentioned problem, the utility model proposes a kind of automatization reflective membrane reworked material intelligent machine, by institute
State automatization's reflective membrane reworked material intelligent machine can be implanted in TPU material with the form of fractionlet by reflective waste material, make formation
TPU monofilm there is the reflecting effect that two-sided punctate opacity of the cornea formula glitters, simplify reflective membrane layer, extension reflective membrane should
With, practicality is high, and has reached the reflective waste material of abundant recycling, the purpose economized on resources；And it is anti-by described automatization
During light film reworked material intelligent mechanism rebellion waste photopolymer regeneration membrane, all complete in same equipment from raw material to finished product, it is achieved integrally
Metaplasia is produced, and is effectively improved production efficiency, and manufacture method the most easily realizes, and changes the loaded down with trivial details production of conventional road film multiple structure
Technique, solves the waste pattern of abandoning of the existing reflective waste material of production reflective membrane, not only improves TPU membrane value-added content of product,
And decrease the input of production cost.
For realizing above-mentioned technical purpose, the solution that this utility model is taked is: a kind of automatization reflective membrane reworked material
Intelligent machine, including lower release paper let off roll, lower release paper wind-up roll, upper release paper let off roll, upper release paper wind-up roll, the first warm
Cladding resin coating unit, chopping spreading out device, pre-drying device, the second thermoplastic resin coating unit, drying unit and cooling dress
Put；The lower release paper for transmitting, described lower release paper edge it is provided with between described lower release paper let off roll and lower release paper wind-up roll
Direction of transfer sequentially passes through the first thermoplastic resin coating unit, chopping spreading out device, pre-drying device and the second thermoplastic resin and is coated with
Coating device, the thermoplastic resin of the first thermoplastic resin coating unit is coated in lower release paper；Described upper release paper let off roll and upper
Be provided with between release paper wind-up roll for transmit upper release paper, described upper release paper be positioned at the second thermoplastic resin coating unit with under
Between release paper, the thermoplastic resin of the second thermoplastic resin coating unit is coated in release paper；Described upper release paper let off roll
And it is additionally provided with resin fusing device between upper release paper wind-up roll, make upper release paper coat hot melt tree by resin fusing device
The one side of fat fits with the one side of lower release paper coating thermoplastic resin；Baking is sequentially passed through after the laminating of upper release paper, lower release paper
Equipment for drying and chiller；Being positioned on the port of export of chiller and be additionally provided with regeneration membrane wind-up roll, described regeneration membrane wind-up roll is used
In backrush reflective materials recycling film.
Further, described first thermoplastic resin coating unit includes mixing tank body, is provided with and stirs in described blending tank body
Mix device.
Further, described chopping spreading out device includes that help roll and circumferential surface are provided with the chopping rotor of blade,
Being provided with between described help roll and chopping rotor and shakeout gap for what lower release paper passed, described chopping rotor turns with help roll
Dynamic in opposite direction.
Further, described pre-drying device and drying unit are hot air tunnel；Described hot air tunnel include blower fan,
It is located at the heater of blower fan outlet air end, air-out passage and the ventilation mouths being located on air-out passage；The wind that blower fan produces is by adding
Forming hot blast after thermal, hot blast makes whole hot air tunnel be full of the hot blast that temperature is identical by the ventilation mouths on air-out passage.
Further, described drying unit includes the hot air tunnel of three road cascade raising temperatures.
Further, described chiller includes the cold wind tunnel that three roads lower the temperature step by step；Described cold wind tunnel includes wind
Machine, it is located at the refrigerating plant of blower fan outlet air end, air-out passage and the ventilation mouths being located on air-out passage；The wind that blower fan produces passes through
Forming cold wind after refrigeration, cold wind makes whole cold wind tunnel be full of the cold wind that temperature is identical by the ventilation mouths on air-out passage.
Further, described resin fusing device includes relay roller and help roll, and relay roller is used for transmitting release paper
And the one side making release paper be coated with thermoplastic resin is right against the one side of lower release paper coating thermoplastic resin, help roll is used for
Transmit lower release paper, formed between described relay roller and help roll and merge gap, by merging gap, upper release paper is coated
The one side of thermoplastic resin is had to fit with the one side of lower release paper coating thermoplastic resin.
By using preceding solution, the beneficial effects of the utility model are: regenerated by described automatization reflective membrane
Reflective waste material can be implanted in TPU material by material intelligent machine with the form of fractionlet, makes the TPU monofilm of formation have two-sided
The reflecting effect that punctate opacity of the cornea formula glitters, simplifies reflective membrane layer, and extension reflective membrane application, practicality is high, and reaches
Fully recycle reflective waste material, the purpose economized on resources；And manufactured by described automatization reflective membrane reworked material intelligent machine
During reflective materials recycling film, all complete in same equipment from raw material to finished product, it is achieved integration produces, be effectively improved production effect
Rate, manufacture method the most easily realizes, and changes the loaded down with trivial details production technology of conventional road film multiple structure, solves existing production anti-
The waste pattern of abandoning of the reflective waste material of light film, not only improves TPU membrane value-added content of product, and decreases the throwing of production cost
Entering, be not directed to chemical change process in its manufacture process, production process is the physical change process of material, and production model is green
Environmental protection.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model embodiment.
Fig. 2 is the structural representation of this utility model embodiment the first thermoplastic resin coating unit.
Fig. 3 is the partial structurtes schematic diagram of this utility model embodiment chopping spreading out device.
Fig. 4 is the structural representation of this utility model embodiment pre-drying device.
Fig. 5 is this utility model embodiment the second thermoplastic resin coating unit, the structural representation of resin fusing device.
Fig. 6 is the structural representation of this utility model embodiment reflective materials recycling film.
Detailed description of the invention
In conjunction with the drawings and specific embodiments, this utility model is further illustrated.
Referring to figs. 1 to Fig. 6, this utility model embodiment discloses, a kind of automatization reflective membrane reworked material intelligent machine, bag
Include lower release paper let off roll 1, lower release paper wind-up roll 2, upper release paper let off roll 3, upper release paper wind-up roll the 4, first hot melt tree
Fat coating unit 5, chopping spreading out device 6, pre-drying device the 7, second thermoplastic resin coating unit 8, resin fusing device 9, baking
Equipment for drying 10 and chiller 11.
Described first thermoplastic resin coating unit 5 includes mixing tank body 51, is provided with agitating device in described mixing tank body 51
52。
Described chopping spreading out device 6 includes that help roll 61 and circumferential surface are provided with the chopping rotor 62 of blade, described auxiliary
Helping to be formed between roller 61 and chopping rotor 62 and shakeout gap, described chopping rotor 62 is contrary with the rotation direction of help roll 61.
Described pre-drying device 7 and drying unit 10 are hot air tunnel, and described hot air tunnel includes blower fan, is located at blower fan
The heater of outlet air end, air-out passage and the ventilation mouths being located on air-out passage；The wind that blower fan produces is by after heater
Forming hot blast, hot blast makes whole hot air tunnel be full of the hot blast that temperature is identical by the ventilation mouths on air-out passage；Wherein said
Drying unit includes the hot air tunnel of three road cascade raising temperatures.
Described chiller 11 includes the cold wind tunnel that three roads lower the temperature step by step；Described cold wind tunnel includes blower fan, is located at wind
The refrigerating plant of machine outlet air end, air-out passage and the ventilation mouths being located on air-out passage；The wind that blower fan produces is by shape after refrigeration
Becoming cold wind, cold wind makes whole cold wind tunnel be full of the cold wind that temperature is identical by the ventilation mouths on air-out passage.
Described resin fusing device 9 includes relay roller 91 and help roll 92, and relay roller 91 is used for transmitting release paper and making
Must go up release paper to be coated with the one side of thermoplastic resin and be right against the one side of lower release paper coating thermoplastic resin, help roll 92 is used for passing
Send lower release paper, formed between described relay roller 91 and help roll 92 and merge gap, by merging gap, upper release paper is coated with
The one side of the one side and lower release paper coating thermoplastic resin that are covered with thermoplastic resin fits, and can also control by controlling fusion gap
The thickness of manufactured goods film.
Described automatization reflective membrane reworked material intelligent machine: between described lower release paper let off roll 1 and lower release paper wind-up roll 2
Be provided with for transmit lower release paper 12, described lower release paper 12 along direction of transfer sequentially pass through the first thermoplastic resin coating unit 5,
Chopping spreading out device 6, pre-drying device 7 and the second thermoplastic resin coating unit 8, the hot melt of the first thermoplastic resin coating unit 5
Resin is coated in lower release paper 12；It is provided with upper for transmit between described upper release paper let off roll 3 and upper release paper wind-up roll 4
Release paper 13, described upper release paper 13 between the second thermoplastic resin coating unit 8 and lower release paper 12, the second thermoplastic resin
The thermoplastic resin of coating unit 8 is coated in release paper 13；Described upper release paper let off roll 3 and upper release paper wind-up roll 4 it
Between described resin fusing device 9 is set, by described resin fusing device 9 make upper release paper coating thermoplastic resin one side with
The one side of lower release paper coating thermoplastic resin fits；Drying unit is sequentially passed through after the laminating of upper release paper 13, lower release paper 12
10 and chiller 11；It is positioned on the port of export of chiller 11 and is additionally provided with regeneration membrane wind-up roll 14, described regeneration membrane wind-up roll
14 are used for backrush reflective materials recycling film.
The work process of described automatization reflective membrane reworked material intelligent mechanism rebellion waste photopolymer regeneration membrane is as follows:
(1), the TPU thermoplastic resin 16 of the reflective waste film fragment 15 collected and solution-type is put into the first thermoplastic resin
Mixing in the mixing tank body 51 of coating unit 5, the agitating device 52 in mixing tank body 51 can be by reflective waste film fragment 15
Stir with TPU thermoplastic resin 16, make reflective waste film fragment 15 be evenly distributed in TPU thermoplastic resin 16, then first
Inside is mixed with the TPU thermoplastic resin 16 of reflective waste film fragment 15 and is coated in lower release paper 12 by thermoplastic resin coating unit 5；
(2), release paper 12, through shredding the gap of shakeouing of spreading out device 6 under gearing, shreds rotor 62 instantly
TPU thermoplastic resin 16 is shakeout process so that the outer surface uniform smooth of TPU thermoplastic resin 16；And cut further
Reflective waste film fragment 15 is exposed to the part of TPU thermoplastic resin outer surface, due to the rotation of chopping rotor 62 with help roll 61
In opposite direction, big through shakeouing the relative velocity of reflective waste film fragment 15 acquisition in gap, reflective waste film fragment 15 be enough to
The blade being chopped into rotor 62 cuts off, and the biggest reflective waste film fragment 15 is cut into less size further, same
Overlapping or stacking fragment also can be opened by plane, separate under the effect of the blade of chopping rotor 62, is formed smaller or single
The debris layer of layer；
(3) the TPU thermoplastic resin, after process is shakeout in chopping is along with lower release paper 12 is by pre-drying device 7, preliminary drying
Equipment for drying 7 makes the solvent in TPU thermoplastic resin 16 accelerate volatilization so that solution-type TPU thermoplastic resin forms fluid type TPU heat
Cladding resin, in order to be easier to merge with the thermoplastic resin in the upper release paper 13 in subsequent handling；
The TPU thermoplastic resin 17 not being mixed with reflective waste film fragment is coated on by (4) second thermoplastic resin coating units 8
In release paper 13, by resin fusing device 9, the one side of release paper coating thermoplastic resin is coated with lower release paper simultaneously
The one side of thermoplastic resin blends, and the TPU thermoplastic resin 17 not i.e. being mixed with reflective waste film fragment is mixed with reflective waste material in inside
The outer surface of the TPU thermoplastic resin 16 of film fragment forms external protection, is not mixed with the TPU thermoplastic resin 17 of reflective waste film fragment
TPU thermoplastic resin 16 fusion being mixed with reflective waste film fragment with inside constitutes described reflective materials recycling film 18；
(5) merge the reflective materials recycling film 18 obtained and pass sequentially through the hot air tunnel of three road cascade raising temperatures and three roads step by step
The cold wind tunnel of cooling carries out solidification cooling molding, uses the Drying and cooling pattern of temperature gradients to be prevented from shock heating quenching and makes instead
Waste photopolymer regeneration membrane 18 and the upper release paper 13 of attachment, lower release paper 12 are because of generation elastic deformation of expanding with heat and contract with cold, it is ensured that reflective
The uniformity of materials recycling film 18 and the smoothness of finished surface；
(6) regeneration membrane wind-up roll 14 backrush collect reflective materials recycling film 18, upper release paper wind-up roll 4 backrush collect on from
Type paper 13, lower release paper 12 is collected in lower release paper wind-up roll 2 backrush so that reflective materials recycling film 18, upper release paper 13, under from
Type paper 12 is mutually peeled off, and reflective materials recycling film 18 has manufactured.
The automatization's reflective membrane reworked material intelligent machine designed in sum, implants reflective waste film with the form of fractionlet
In TPU material, make the TPU monofilm of formation have the reflecting effect that two-sided punctate opacity of the cornea formula glitters, simplify reflective membrane structure
Film layer, extension reflective membrane application, practicality is high, and has reached the reflective waste material of abundant recycling, the purpose economized on resources；Pass through
Described automatization reflective membrane reworked material intelligent mechanism rebellion waste photopolymer regeneration membrane, all complete in same equipment from raw material to finished product
Become, it is achieved integration produces, and is effectively improved production efficiency, and manufacture method the most easily realizes, change conventional road film multilamellar knot
The loaded down with trivial details production technology of structure, solves the waste pattern of abandoning of the existing reflective waste material of production reflective membrane, not only improves TPU membrane and produces
The added value of product, and decrease the input of production cost.
Described above, only utilize the embodiment of this origination techniques content, any those skilled in the art to use this wound
Make modification, the change done, all belong to the scope of the claims that this creation is advocated, and be not limited to those disclosed embodiments.
Claims (7)
1. automatization's reflective membrane reworked material intelligent machine, it is characterised in that: include lower release paper let off roll, lower release paper rolling
Roller, upper release paper let off roll, upper release paper wind-up roll, the first thermoplastic resin coating unit, chopping spreading out device, prebake dress
Put, the second thermoplastic resin coating unit, drying unit and chiller；Described lower release paper let off roll and lower release paper wind-up roll
Between be provided with for transmit lower release paper, described lower release paper along direction of transfer sequentially pass through the first thermoplastic resin coating unit,
Chopping spreading out device, pre-drying device and the second thermoplastic resin coating unit, the thermoplastic resin of the first thermoplastic resin coating unit
It is coated in lower release paper；The upper release paper for transmitting it is provided with between described upper release paper let off roll and upper release paper wind-up roll,
Described upper release paper between the second thermoplastic resin coating unit and lower release paper, the hot melt of the second thermoplastic resin coating unit
Resin is coated in release paper；It is additionally provided with resin between described upper release paper let off roll and upper release paper wind-up roll and merges dress
Put, made the one side of upper release paper coating thermoplastic resin and the one side of lower release paper coating thermoplastic resin by resin fusing device
Fit；Drying unit and chiller is sequentially passed through after the laminating of upper release paper, lower release paper；It is positioned at the port of export of chiller
On be additionally provided with regeneration membrane wind-up roll, described regeneration membrane wind-up roll be used for backrush reflective materials recycling film.
Automatization the most according to claim 1 reflective membrane reworked material intelligent machine, it is characterised in that: described first thermoplastic resin
Coating unit includes mixing tank body, is provided with agitating device in described blending tank body.
Automatization the most according to claim 1 reflective membrane reworked material intelligent machine, it is characterised in that: described chopping spreading out device
It is provided with the chopping rotor of blade including help roll and circumferential surface, is provided with under supplying release between described help roll and chopping rotor
What paper passed shakeouts gap, and described chopping rotor is contrary with the rotation direction of help roll.
Automatization the most according to claim 1 reflective membrane reworked material intelligent machine, it is characterised in that: described pre-drying device and
Drying unit is hot air tunnel；Described hot air tunnel include blower fan, be located at the heater of blower fan outlet air end, air-out passage and
The ventilation mouths being located on air-out passage；The wind that blower fan produces is by forming hot blast after heater, hot blast is by air-out passage
Ventilation mouths make whole hot air tunnel be full of the hot blast that temperature is identical.
Automatization the most according to claim 4 reflective membrane reworked material intelligent machine, it is characterised in that: described drying unit includes
The hot air tunnel of three road cascade raising temperatures.
Automatization the most according to claim 1 reflective membrane reworked material intelligent machine, it is characterised in that: described chiller includes
The cold wind tunnel that three roads lower the temperature step by step；Described cold wind tunnel includes blower fan, is located at the refrigerating plant of blower fan outlet air end, air-out passage
With the ventilation mouths being located on air-out passage；The wind that blower fan produces is by forming cold wind after refrigeration, cold wind is by air-out passage
Ventilation mouths makes whole cold wind tunnel be full of the cold wind that temperature is identical.
Automatization the most according to claim 1 reflective membrane reworked material intelligent machine, it is characterised in that: described resin fusing device
Including relay roller and help roll, relay roller is for transmitting release paper and making release paper just be coated with the one side of thermoplastic resin
For the one side of lower release paper coating thermoplastic resin, help roll is used for transmitting lower release paper, between described relay roller and help roll
Being formed and merge gap, the one side making upper release paper be coated with thermoplastic resin by merging gap coats hot melt tree with lower release paper
The one side of fat fits.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620648214.4U CN205871382U (en) | 2016-06-28 | 2016-06-28 | Automatic change reflective membrane reworked material intelligence machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620648214.4U CN205871382U (en) | 2016-06-28 | 2016-06-28 | Automatic change reflective membrane reworked material intelligence machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205871382U true CN205871382U (en) | 2017-01-11 |
Family
ID=57694390
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620648214.4U Withdrawn - After Issue CN205871382U (en) | 2016-06-28 | 2016-06-28 | Automatic change reflective membrane reworked material intelligence machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205871382U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105946317A (en) * | 2016-06-28 | 2016-09-21 | 福建夜光达科技股份有限公司 | Automatic reflective film regeneration material intelligence machine |
-
2016
- 2016-06-28 CN CN201620648214.4U patent/CN205871382U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105946317A (en) * | 2016-06-28 | 2016-09-21 | 福建夜光达科技股份有限公司 | Automatic reflective film regeneration material intelligence machine |
| CN105946317B (en) * | 2016-06-28 | 2018-02-27 | 福建夜光达科技股份有限公司 | One kind automation reflective membrane reworked material intelligent machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170111 Effective date of abandoning: 20180227 |