Sugar refinery dress envelope curve sugar bag intelligence point bag statistical monitoring system
Technical field
This utility model belongs to sugar refinery monitoring technical field, is specifically related to sugar refinery dress envelope curve sugar bag intelligence point bag statistical monitoring
System.
Background technology
At present, most of sugar enterprises the most generally rely on and manually add up white/brown sugar (Saccharum Sinensis Roxb.) dress bag quantity, and production division needs
The packaged finished product white sugar to produce every production line of every order of classes or grades at school is manually added up, and not only statistical efficiency is low, number
It is investigated that inquiry is delayed, and Realtime Statistics cannot be provided for storehouse management and other departments.
Summary of the invention
The technical problems to be solved in the utility model is to provide one and realizes real-time statistics and monitoring, accurate measurement, reliable
Property high, it is achieved full-automatic, improve sugar refinery dress envelope curve sugar bag intelligence point bag statistical monitoring system of sugar enterprise's production efficiency.
For solve above-mentioned technical problem, this utility model by the following technical solutions:
Sugar refinery dress envelope curve sugar bag intelligence point bag statistical monitoring system, including sugar bag data acquisition unit, field control station, far-end
Server and CCTV camera, described sugar bag data acquisition unit is fixed on the dress envelope curve of sugar refinery by universal movable bracket, sugar bag
Data acquisition unit is connected with field control station, and field control station and CCTV camera are connected with far-end server network respectively.
Described sugared bag data acquisition unit is made up of vertical harvester, horizontal harvester and driven type harvester, vertical adopts
Storage is arranged on sugar bag on dress envelope curve and falls and again cannot retracted position;Horizontal harvester and driven type harvester are respectively mounted
On dress envelope curve;Vertical harvester, horizontal harvester and driven type harvester are connected with field control station respectively.
Described vertical harvester, horizontal harvester and driven type harvester all include infrared transmitter, anti-tampering infrared spy
Survey device, data collecting probe, run indicator and signal disturbing alarm lamp;Anti-tampering Infrared Detectors receives infrared emission
The infrared ray that device is launched, sends signal to field control station when there is interference, and field control station sends alarm signal and lights
Signal disturbing alarm lamp;When noiseless, field control station control run indicator is held open;Data collecting probe is even
Connect field control station.
Described data collecting probe uses photoswitch.
Described field control station is vertical cabinet, has programmable controller PLC, power module, microprinting in cabinet
Machine and data transmission module, cabinet surface is provided with graphic control panel;Mini-printer, graphic control panel respectively with PLC technology
Device PLC connects, and programmable controller PLC connects far-end server by data transmission module, and power module is respectively with able to programme
Controller PLC, mini-printer, data transmission module and graphic control panel connect.
This practical having the beneficial effects that:
1, vertical harvester, horizontal harvester and driven type harvester is used can to measure the normal dress of sugar bag of dress envelope curve 99%
Bag falls bag situation, the three groups of data collected respectively carries out real-time comparison and analyzes and gather sugar package informatin, and metering accuracy is high, can
High by property.
2, sugar enterprise is helped to break away from the monitoring and statistics efficiency that is completely dependent on manually adding up to white sugar dress bag quantity low, real
Time and the inquiry of historical data delayed, it is impossible to the puzzlement of real-time objective statistical data is provided for production division and storekeeper department.
3, automated system degree is high, easy and simple to handle, by anti-tampering control and alarm device, and video monitoring,
Substantially increase the accuracy of reliability and metering, and easily realize the Production MIS with enterprise by network
Realize data exchange, can hold for enterprise's moment and terminal quantity situation and development trend a kind of new management and control mode of offer are provided.
Accompanying drawing explanation
Fig. 1 is the system principle diagram of this utility model sugar refinery dress envelope curve sugar bag intelligence point bag statistical monitoring system.
Fig. 2 is the installation site schematic diagram of data acquisition unit in Fig. 1;In figure, 1: the transmission belt of dress envelope curve, 2: sugar bag, 3,
Driven type harvester, 4: horizontal harvester, 5: vertical harvester.
Detailed description of the invention
With embodiment, this utility model is described in further detail below in conjunction with the accompanying drawings, but does not constitute this utility model
The restriction of claims.
Sugar refinery dress envelope curve sugar bag intelligence point bag statistical monitoring system, including sugar bag data acquisition unit, field control station, far-end
Server and CCTV camera, described sugar bag data acquisition unit is fixed on the dress envelope curve of sugar refinery by universal movable bracket, sugar bag
Data acquisition unit is connected with field control station, and field control station and CCTV camera are connected with far-end server network respectively.
Described sugared bag data acquisition unit is made up of vertical harvester 5, horizontal harvester 4 and driven type harvester 3, vertical
Harvester 5 be arranged on sugar bag 2 on dress envelope curve fall and again cannot retracted position, be used for monitoring sugar and wrap upright information;Horizontal adopt
Storage 4 and driven type harvester 3 are separately mounted to fill on envelope curve, according to dress envelope curve type, highly, the concrete condition of transmission speed
Carrying out selecting to install location, horizontal harvester 4 is used for monitoring sugar bag body of one who has dropped dead by the roadside information, and driven type harvester 3 is used for monitoring sugar bag and passes
Transmission information.Vertical harvester 5, horizontal harvester 4 and driven type harvester 3 are connected with field control station respectively.
Described vertical harvester 5, horizontal harvester 4 and driven type harvester 3 all include infrared transmitter, anti-tampering infrared
Detector, data collecting probe, run indicator and signal disturbing alarm lamp;Anti-tampering Infrared Detectors receives infrared
The infrared ray that emitter is launched, sends signal to field control station when there is interference, and field control station sends alarm signal point
Bright signal disturbing alarm lamp;When noiseless, field control station control run indicator is held open;Data collecting probe
Connect field control station.
Described data collecting probe uses Omron photoswitch.
Described field control station is vertical cabinet, has programmable controller PLC, power module, microprinting in cabinet
Machine and data transmission module, cabinet surface is provided with graphic control panel;Mini-printer, graphic control panel respectively with PLC technology
Device PLC connects, and programmable controller PLC connects far-end server by data transmission module, and power module is respectively with able to programme
Controller PLC, mini-printer, data transmission module and graphic control panel connect.
The operation principle of this utility model system:
Vertical harvester 5, horizontal harvester 4 and driven type harvester 3 corresponding monitoring sugar respectively wraps uprightly, lies down and transmit
Information, and count results is sent to the programmable controller PLC of field control station, programmable controller PLC carries out data and divides
Analysis, display result and preservation data, be sent to far-end server by network data result simultaneously, and by sugar refinery LAN
Networking is issued.
When vertical harvester 5, horizontal harvester 4 and driven type harvester 3 normally work, its respective run indicator
Open;When there being interference, anti-tampering Infrared Detectors transmits a signal to field control station, meanwhile, and CCTV camera captured in real-time
Camera picture through the situation of data collecting probe and is sent to far-end server and carries out observing and controlling by sugar bag, field control station according to
Disturbed condition sends alarm signal and lights signal disturbing alarm lamp.