CN205858800U - Centrifugal compressor impeller fouling online treatment device - Google Patents
Centrifugal compressor impeller fouling online treatment device Download PDFInfo
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- CN205858800U CN205858800U CN201620758015.9U CN201620758015U CN205858800U CN 205858800 U CN205858800 U CN 205858800U CN 201620758015 U CN201620758015 U CN 201620758015U CN 205858800 U CN205858800 U CN 205858800U
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- valve
- gas
- liquid separator
- centrifugal compressor
- impeller
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Abstract
The utility model discloses a kind of centrifugal compressor impeller fouling online treatment device, including cleaning main pipe rail and N number of cleaning bye-pass;Clean main pipe rail and include water tank, water inlet manifold, pump intake valve, pump and pump discharge pressure table, be sequentially attached with water inlet manifold between water tank, pump intake valve, pump, stored distilled water in water tank;Each cleaning bye-pass includes water inlet pipe, manifold inlet valve, nozzle, exit branch, gas-liquid separator entrance hands valve and bypass valve, water inlet pipe connecting branch inlet valve and nozzle, exit branch connects outlet and the bypass valve of water cooler, gas-liquid separator entrance hands valve is arranged on the arrival end of gas-liquid separator, and the pipeline that bypass valve is connected with gas-liquid separator entrance hands valve and gas-liquid separator is in parallel.Centrifugal compressor impeller fouling online treatment device of the present utility model need not stop utilizing distilled water water smoke to be rinsed impeller in the case of centrifugal compressor runs.
Description
Technical field
This utility model relates to centrifugal compressor field, locates online in particular to a kind of centrifugal compressor impeller fouling
Reason device.
Background technology
In the compressor apparatus of energy power industry, compressed air first passes through after filter by suction filters dust and enters pressure
Contracting machine supercharging.When filter by suction filter efficiency difference or its dirty change the most in time time, continuously run process for a long time at compressor
In, dust is blended in humid air entrance compressor and sticks to runner, blade, impeller surface.If so longtime running amasss
Tire out and will result in runner, blade, impeller surface fouling, runner, blade, coming off of impeller surface fouling block can be occurred at any time to cause
The impeller failure of compressor, ultimately causes economic loss bigger.
Summary of the invention
The purpose of this utility model is, it is provided that a kind of centrifugal compressor impeller fouling online treatment device, is being not required to
In the case of centrifugal compressor to be stopped runs, online treatment Scale of blade problem.
For achieving the above object, the centrifugal compressor impeller fouling online treatment device designed by this utility model is to bag
Centrifugal compressor containing N level impeller carry out fouling cleaning online process, described device include clean main pipe rail and from described clearly
Wash the N number of cleaning bye-pass corresponding with N level impeller respectively separated in main pipe rail;Described cleaning main pipe rail includes water tank, enters
Supply mains, pump intake valve, pump and pump discharge pressure table, sequentially carried out even with water inlet manifold between described water tank, pump intake valve, pump
Connect, stored distilled water in described water tank;Each described cleaning bye-pass includes that water inlet pipe, manifold inlet valve, nozzle, water outlet are propped up
Pipe, gas-liquid separator entrance hands valve and bypass valve, described water inlet pipe connects described manifold inlet valve and described nozzle, described in go out
Water arm connects the outlet of water cooler and described bypass valve, and described gas-liquid separator entrance hands valve is arranged on gas-liquid separator
Arrival end, the pipeline that described bypass valve is connected with described gas-liquid separator entrance hands valve and described gas-liquid separator is in parallel.
Preferably, the described water inlet manifold of lower termination of described water tank.
Preferably, in each described cleaning bye-pass, connect the described of described manifold inlet valve and described nozzle
Connect with arm on water inlet pipe and have impeller eye Pressure gauge.
Preferably, in each described cleaning bye-pass, described impeller eye gage pressure read-around ratio during flushing
Rinse level impeller eye pressure height 0.35MPa.
Preferably, each described cleaning bye-pass farther includes gas-liquid separator outlet hands valve, described gas-liquid
Separator outlet hands valve is arranged on the port of export of gas-liquid separator.
Preferably, described pump is operating pressure 1.6MPa, working flow 5m3The plunger displacement pump of/h.
Preferably, described nozzle includes small-bore section and the end of described water inlet pipe of bore D1 of least significant end
Hold the heavy caliber section of the bore D2 connected and connect the changeover portion of small-bore section and heavy caliber section.
Preferably, the bore D1 of described small-bore section is 10mm, length L1 is 25mm, the mouth of described heavy caliber section
Footpath D2 is 25mm, length L2 is 25mm, and the angle α that inside contracts of described changeover portion is 30 °.
The beneficial effects of the utility model are: centrifugal compressor impeller fouling online treatment device of the present utility model is not
In the case of needing to stop centrifugal compressor operation, online treatment runner, blade, Scale of blade problem;Utilize distilled water water
Impeller is rinsed by mist, and developing result is good;Sewage after flushing is discharged by bypass valve, not to element in centrifugal compressor
Impact.
Accompanying drawing explanation
Fig. 1 is the structural frames of the centrifugal compressor impeller fouling online treatment device of preferred embodiment of the present utility model
Figure.
Fig. 2 is that the centrifugal compressor impeller fouling online treatment device of preferred embodiment of the present utility model is applied four
Structural representation on level centrifugal compressor.
The front view of the nozzle that Fig. 3 A, 3B and 3C are respectively in Fig. 1, side view and top view.
In figure, each part numbers is as follows:
Water tank 1, water inlet manifold 2, pump intake valve 3, pump 4, pump discharge pressure table 5;
Water inlet pipe 6 (one-level water inlet pipe 6a, two grades of water inlet pipe 6b, three grades of water inlet pipe 6c, level Four water inlet pipes
6d);
Manifold inlet valve 7 (prop up by one-level manifold inlet valve 7a, two grades of manifold inlet valve 7b, three grades of manifold inlet valve 7c, level Four
Tube inlet valve 7d);
Nozzle 8 (first order jet nozzle 8a, secondary nozzle 8b, three grades of nozzle 8c, level Four nozzle 8d);
(one stage impeller inlet pressure gauge 9a, sencond stage impeller inlet pressure gauge 9b, three grades of impellers enter impeller eye Pressure gauge 9
Mouth pressure table 9c, level Four impeller eye Pressure gauge 9d);
Exit branch 10 (primary effluent arm 10a, secondary effluent arm 10b, three grades of exit branch 10c);
Gas-liquid separator 11 (one-level gas-liquid separator 11a, two grades of gas-liquid separator 11b, three grades of gas-liquid separator 11c, four
Level gas-liquid separator 11d;
Gas-liquid separator entrance hands valve 12 (one-level gas-liquid separator entrance hands valve 12a, two grades of gas-liquid separator entrance hands valves
12b, three grades of gas-liquid separator entrance hands valve 12c, gas-liquid separator entrance hands valve 12d);
Gas-liquid separator outlet hands valve 13 (one-level gas-liquid separator outlet hands valve 13a, gas-liquid separator outlet hands valve 13b,
Gas-liquid separator outlet hands valve 13c, gas-liquid separator outlet hands valve 13d);
Bypass valve 14 (one-level bypass valve 14a, two grades of bypass valve 14b, three grades of bypass valve 14c, level Four bypass valve 14d);
Impeller 15 (one stage impeller 15a, sencond stage impeller 15b, three grades of impeller 15c, level Four impeller 15d);
Water cooler 16 (one-level water cooler 16a, two-stage water-cooling but device 16b, tertiary effluent cooler 16c).
Detailed description of the invention
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
Centrifugal compressor impeller fouling online treatment device of the present utility model utilizes water tank and pump to be injected by distilled water
In impeller, the impeller of multistage centrifugal compressor can be carried out fouling online treatment.
Refer to Fig. 1, for the centrifugal compressor impeller fouling online treatment device of preferred embodiment of the present utility model
Structured flowchart.Centrifugal compressor impeller fouling online treatment device is in order to enter the centrifugal compressor comprising N level impeller
Row fouling cleaning online processes, relative with N level impeller respectively with separate from cleaning main pipe rail including a set of cleaning main pipe rail
The N number of cleaning bye-pass answered.
Clean main pipe rail and include water tank 1, pump intake valve 3, pump 4 and pump discharge pressure table 5, water tank 1, pump intake valve 3, pump 4
Between be sequentially attached with water inlet manifold 2.
N number of cleaning bye-pass structure is identical, and each described cleaning bye-pass includes that manifold inlet valve 7, nozzle 8, gas-liquid are divided
From device entrance hands valve 12 and bypass valve 14.Manifold inlet valve 7 and nozzle 8 water inlet pipe 6 connect.The outlet of water cooler 16 with
Bypass valve 14 exit branch 10 connects.Gas-liquid separator entrance hands valve 12 is arranged on the arrival end of gas-liquid separator 11, gas-liquid
Separator outlet hands valve 13 is arranged on the port of export of gas-liquid separator 11.Bypass valve 14 and gas-liquid separator entrance hands valve 12, gas
The pipeline of liquid/gas separator 11 and gas-liquid separator outlet hands valve 13 series connection is in parallel.
Below with reference to the level Four centrifugal compressor shown in accompanying drawing to centrifugal compressor impeller of the present utility model
The structure of fouling online treatment device illustrates.
Refer to Fig. 2, its be the centrifugal compressor impeller fouling online treatment device of the present embodiment be applied to level Four from
The structural representation of core type compressor.There is in level Four centrifugal compressor level Four impeller 15 (one stage impeller 15a, sencond stage impeller
15b, three grades of impeller 15c, level Four impeller 15d), be provided with between every both stage impellers 15 water cooler 16 (one-level water cooler 16a,
Two-stage water-cooling but device 16b, tertiary effluent cooler 16c).Because the centrifugal compressor of diagram is followed by cooling tower, i.e. level Four impeller 15d
The most directly connecing cooling tower, cooling tower is as the cooler of level Four impeller 15d, so not having level Four cooler (to cool down afterwards in figure
Device).
The centrifugal compressor impeller fouling online treatment device of the present embodiment includes water tank 1, water inlet manifold 2, pump intake
Valve 3, pump 4 and pump discharge pressure table 5, be sequentially attached with water inlet manifold 2 between water tank 1, pump intake valve 3, pump 4.In water tank 1
Stored distilled water, the lower end of water tank 1 taps into supply mains 2, and through pump intake valve 3, the distilled water in water tank 1 is transported to pump 4.Pump 4
Outlet water inlet manifold 2 on be connected to pump discharge pressure table 5 with arm, distill from pump 4 water inlet manifold 2 out for display
The force value of water.Pump 4 is operating pressure 1.6MPa, working flow 5m3The plunger displacement pump of/h.Water tank 1, water inlet manifold 2, pump intake valve
3, pump 4 and pump discharge pressure table 5 constitute the cleaning main pipe rail of centrifugal compressor impeller fouling online treatment device.Clean house steward
After road, the progression according to impeller is divided into N number of cleaning bye-pass, has four and clean bye-pass in the present embodiment.From pump 4 out
Water inlet manifold 2 in distilled water by water inlet pipe 6 (one-level water inlet pipe 6a, two grades of water inlet pipe 6b, three grades of water inlet pipes
6c, level Four water inlet pipe 6d) it is divided into four branch roads, every the most corresponding one stage impeller 15 of branch road, provide distilled water for impeller 15
Wash ash disposal dirt fouling.
In Article 1 cleans bye-pass, one-level water inlet pipe 6a connects one-level manifold inlet valve 7a and first order jet nozzle 8a.
In order to control to enter the hydraulic pressure size of the distilled water of nozzle, connect the one-level water inlet of one-level manifold inlet valve 7a and first order jet nozzle 8a
Connect with arm on arm 6a and have one stage impeller inlet pressure gauge 9a, for display from one-level manifold inlet valve 7a distillation out
The force value of water.
Distilled water is ejected on one stage impeller 15a by first order jet nozzle 8a.First order jet nozzle 8a makes by one-level manifold inlet
Distilled water after valve 7a regulation supercharging forms atomization, thus water smoke and air are mixed on the one stage impeller 15 of high-speed cruising,
Reach to clean the purpose of dust.The structure of nozzle 8 will combine Fig. 2 later and be described in detail.
The sewage of cleaned one stage impeller 15a enters one-level water cooler 16a the most afterwards from one stage impeller 15a, and passes through
Primary effluent arm 10a flows out.In order to avoid entering one-level gas-liquid separator 11a from one-level water cooler 16a sewage out,
Thus affecting the work of one-level gas-liquid separator 11a, one-level gas-liquid separator 11a is respectively arranged at two ends with one-level gas-liquid separator
Entrance hands valve 12a and one-level gas-liquid separator outlet hands valve 13a, carries out closing one-level gas-liquid separator entrance hands when impeller cleans
Valve 12a and one-level gas-liquid separator outlet hands valve 13a.Additionally, one-level gas-liquid separator 11a, one-level gas-liquid separator entrance hands
It is parallel with one-level bypass valve 14a, from one-level water cooler 16a by the pipeline of valve 12a and one-level gas-liquid separator outlet hands valve 13a
Sewage out is discharged by one-level bypass valve 14a.
Clean in bye-pass at its excess-three bar, water inlet pipe 6, manifold inlet valve 7, nozzle 8, impeller eye Pressure gauge 9, go out
Water arm 10, gas-liquid separator entrance hands valve 12, gas-liquid separator outlet hands valve 13, the annexation of bypass valve 14 and Article 1
In branch road identical, repeat no more.
Please gather refering to Fig. 3 A, 3B and 3C, it is the structural representation of nozzle 8.Nozzle 8 is that the water after making supercharging forms mist
Change, thus and air be mixed into the impeller of high-speed cruising and reach to clean the element of the purpose of dust.Nozzle 8 has three portions
Point, small-bore section of the bore D1 of least significant end with the heavy caliber section of the bore D2 of the joining distal ends of water inlet pipe 6, be connected osculum
Footpath section and the changeover portion of heavy caliber section.Water enters nozzle 8 from heavy caliber section, is ejected to impeller from small-bore section.At preferred version
In, the bore D1 of small-bore section is 10mm, length L1 is 25mm, and the bore D2 of heavy caliber section is 25mm, length L2 is 25mm, mistake
The angle α that inside contracts of the section of crossing is 30 °.
Below by the operation principle of centrifugal compressor impeller fouling online treatment device of the present utility model and step
Illustrate.
Use the centrifugal compressor impeller fouling online treatment device of the present utility model impeller to centrifugal compressor
During cleaning, should be first from the beginning of the impeller of multi-stage impeller.In other words, centrifugal compressor to be cleaned has N level leaf
Wheel, then first start to clean from N level impeller, and N-1 level impeller is cleaned after cleaning by N level impeller again, and so on, finally to one
Level impeller is carried out.Detailed process is as follows:
(1) before the impeller being centrifuged formula compressor cleans, first water tank 1 topping-up, open inlet valve 3, open
Dynamic pump 4 runs, and can compare the reading of pump discharge pressure table 5 to regulate the outlet pressure of pump 4.
(2) N level impeller is cleaned: in order to prevent dust impurity from blocking N level gas-liquid separator 11, first temporary close N level gas-liquid
N level gas-liquid separator entrance hands the valve 12 and N level gas-liquid separator outlet hands valve 13 at separator 11 two ends, opens N level bypass valve
14;When the reading of regulation pump discharge pressure table 5 is to certain numerical value (if level Four impeller is 0.96MPa), open N level manifold inlet valve
7, the reading of N level impeller eye Pressure gauge 9 is regulated to higher than N level impeller 15 inlet pressure 0.35MPa, water smoke is from N level nozzle 8
Middle ejection is rinsed plot to N level impeller 15, removes fouling;Enter previous after the water discharged from N level bypass valve 14 is clean
The cleaning of level (N-1 level).
(3) clean N-1 level impeller: cleaning process is identical with N level impeller, differ only in regulation pump discharge pressure table 5
The numerical value (if three grades of impellers are to 0.82MPa, sencond stage impeller is 0.53MPa, and one stage impeller is 0.36MPa) of reading.
(4), after cleaning completes, recover gas-liquid separator 11 and use, open gas-liquid separator entrance hands valve 12, gas-liquid
Separator outlet hands valve 13, cuts out bypass valve 14, and pump 5 is out of service.
It should be noted that when every grade of impeller cleans, it is necessary to pressure when following flushing rinses level impeller higher than it and enters
Mouth pressure 0.35MPa.
In sum, centrifugal compressor impeller fouling online treatment device of the present utility model at least has following excellent
Point: in the case of (1) need not stop centrifugal compressor operation, online treatment runner, blade, Scale of blade problem;(2) profit
Being rinsed impeller with distilled water water smoke, developing result is good;(3) sewage after rinsing is discharged by bypass valve, not to centrifugal
In formula compressor, element impacts.
Embodiment described above only have expressed several embodiments of the present utility model, and it describes more concrete and detailed,
But therefore can not be interpreted as the restriction to this utility model the scope of the claims.It should be pointed out that, common for this area
For technical staff, without departing from the concept of the premise utility, it is also possible to make some deformation and improvement, these all belong to
In protection domain of the present utility model.Therefore, the protection domain of this utility model patent should be as the criterion with claims.
Claims (8)
1. a centrifugal compressor impeller fouling online treatment device, in order to enter the centrifugal compressor comprising N level impeller
Row fouling cleaning online processes, it is characterised in that: it includes a set of cleaning main pipe rail and divides from described a set of cleaning main pipe rail
The N number of cleaning bye-pass corresponding with N level impeller respectively gone out;
Described a set of cleaning main pipe rail includes water tank (1), water inlet manifold (2), pump intake valve (3), pump (4) and pump discharge pressure table
(5), sequentially it is attached with water inlet manifold (2) between described water tank (1), pump intake valve (3), pump (4), in described water tank (1)
Stored distilled water;
Described N number of cleaning bye-pass structure is identical, and each described cleaning bye-pass includes water inlet pipe (6), manifold inlet valve
(7), nozzle (8), exit branch (10), gas-liquid separator entrance hands valve (12) and bypass valve (14), described water inlet pipe (6) company
Connecing described manifold inlet valve (7) and described nozzle (8), described exit branch (10) connects the outlet of water cooler (16) with described
Bypass valve (14), described gas-liquid separator entrance hands valve (12) is arranged on the arrival end of gas-liquid separator (11), described bypass valve
(14) pipeline connected with described gas-liquid separator entrance hands valve (12) and described gas-liquid separator (11) is in parallel.
Centrifugal compressor impeller fouling online treatment device the most according to claim 1, it is characterised in that: described water tank
(1) the described water inlet manifold of lower termination (2).
Centrifugal compressor impeller fouling online treatment device the most according to claim 1, it is characterised in that: each described
Clean in bye-pass, connect and connect with arm on the described water inlet pipe (6) of described manifold inlet valve (7) and described nozzle (8)
There is impeller eye Pressure gauge (9).
Centrifugal compressor impeller fouling online treatment device the most according to claim 3, it is characterised in that: each described
Cleaning in bye-pass, during flushing, described impeller eye Pressure gauge (9) pressure reading is higher than rinsing level impeller eye pressure
0.35MPa。
Centrifugal compressor impeller fouling online treatment device the most according to claim 1, it is characterised in that: each described
Cleaning bye-pass and farther include gas-liquid separator outlet hands valve (13), described gas-liquid separator outlet hands valve (13) is arranged on gas
The port of export of liquid/gas separator (11).
Centrifugal compressor impeller fouling online treatment device the most according to claim 1, it is characterised in that: described pump
(4) it is operating pressure 1.6MPa, working flow 5m3The plunger displacement pump of/h.
Centrifugal compressor impeller fouling online treatment device the most according to any one of claim 1 to 6, its feature exists
In: described nozzle (8) includes small-bore section of the bore D1 of least significant end and the bore of the joining distal ends of described water inlet pipe (6)
The heavy caliber section of D2 and connect the changeover portion of small-bore section and heavy caliber section.
Centrifugal compressor impeller fouling online treatment device the most according to claim 7, it is characterised in that: described osculum
The bore D1 of footpath section is 10mm, length L1 is 25mm, and the bore D2 of described heavy caliber section is 25mm, length L2 is 25mm, described
The angle α that inside contracts of changeover portion is 30 °.
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CN201620758015.9U CN205858800U (en) | 2016-07-19 | 2016-07-19 | Centrifugal compressor impeller fouling online treatment device |
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CN201620758015.9U CN205858800U (en) | 2016-07-19 | 2016-07-19 | Centrifugal compressor impeller fouling online treatment device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108757586A (en) * | 2018-06-23 | 2018-11-06 | 浙江智海化工设备工程有限公司 | The online impeller cleaning system and method for centrifugal air compressor in a kind of air separation unit |
CN109899297A (en) * | 2019-03-25 | 2019-06-18 | 江苏台普动力机械有限公司 | A kind of water pump assembly |
JP2020067051A (en) * | 2018-10-25 | 2020-04-30 | 三菱重工コンプレッサ株式会社 | Compressor |
CN111734689A (en) * | 2020-07-02 | 2020-10-02 | 中国航发常州兰翔机械有限责任公司 | Two-stage thermal-state cleaning device for aircraft engine and working method of two-stage thermal-state cleaning device |
-
2016
- 2016-07-19 CN CN201620758015.9U patent/CN205858800U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108757586A (en) * | 2018-06-23 | 2018-11-06 | 浙江智海化工设备工程有限公司 | The online impeller cleaning system and method for centrifugal air compressor in a kind of air separation unit |
JP2020067051A (en) * | 2018-10-25 | 2020-04-30 | 三菱重工コンプレッサ株式会社 | Compressor |
JP7108515B2 (en) | 2018-10-25 | 2022-07-28 | 三菱重工コンプレッサ株式会社 | compressor |
CN109899297A (en) * | 2019-03-25 | 2019-06-18 | 江苏台普动力机械有限公司 | A kind of water pump assembly |
CN111734689A (en) * | 2020-07-02 | 2020-10-02 | 中国航发常州兰翔机械有限责任公司 | Two-stage thermal-state cleaning device for aircraft engine and working method of two-stage thermal-state cleaning device |
CN111734689B (en) * | 2020-07-02 | 2021-09-17 | 中国航发常州兰翔机械有限责任公司 | Two-stage thermal-state cleaning device for aircraft engine and working method of two-stage thermal-state cleaning device |
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GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20170627 Address after: 430083, Hubei Wuhan Qingshan District Factory No. 2 Gate joint stock company organs Patentee after: Wuhan iron and Steel Company Limited Address before: 430083 Qingshan District, Hubei, Wuhan Patentee before: WUHAN IRON AND STEEL CORPORATION |
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TR01 | Transfer of patent right |