CN205853061U - A kind of steam-cured blood circulation of steamed building blocks - Google Patents
A kind of steam-cured blood circulation of steamed building blocks Download PDFInfo
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- CN205853061U CN205853061U CN201620768897.7U CN201620768897U CN205853061U CN 205853061 U CN205853061 U CN 205853061U CN 201620768897 U CN201620768897 U CN 201620768897U CN 205853061 U CN205853061 U CN 205853061U
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- dolly
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Abstract
A kind of steam-cured blood circulation of steamed building blocks, including: it is sequentially connected with, by these multiple tracks head and the tail of front rail, entrance rail, steam pressure rail, extraction rail and carriage return rail, the cyclic track formed, and can be along the dolly of described cyclic track cephalocaudal direction circular flow, described front rail, described entrance rail, described extraction rail, described these tracks of carriage return rail are respectively equipped with feeding machine；And first ferry device, the second ferry device, the 3rd ferry device, the 4th ferry device and these multiple ferry devices of the 5th ferry device；Described steam pressure rail includes that a plurality of steam pressure of parallel connection divides rail, every described steam pressure to divide rail to be all correspondingly arranged at inside a still kettle；Each described still kettle rear is designed with traction apparatus, and the described dolly operated on described steam pressure rail is pulled out described still kettle by described traction apparatus.This system structure is simple and convenient to operate, and can automatically control the automatic operation of whole technological process, greatly reduce the time of steam press maintenance flow process, improve integral production efficiency.
Description
Technical field
This utility model relates to steam-pressing brisk field, especially relates to a kind of steam-cured blood circulation of steamed building blocks.
Background technology
Steam-pressing brisk, is named again non-burning brick, utilizes flyash, cinder, gangue, mine tailings, residue of chemical industry or natural sand, tidal land
Mud etc. (one or several of above raw material) as primary raw material, a kind of novel wall material manufactured without high-temperature calcination,
It it is a kind of the most promising renewal product replacing clay brick.In production, steam press maintenance is the most important thing of goods,
It it is the important step in production procedure.
In actual production, many factories use single still kettle to carry out single line steam press maintenance work, maintenance work time
Length, efficiency are low；And use multiple still kettle to carry out the factory of multi-thread steam press maintenance, owing to different reasons can not be fast and efficiently
Will be equipped with the dolly of adobe to be reasonably allocated to each still kettle and carry out maintenance and make finished bricks, complete maintenance simultaneously and unloaded one-tenth
The position that the empty dolly of product brick can not be recycled to specify timely is repeatedly performed the adobe transport process to finished bricks, obtains not
To sufficiently using；These all will make the time of steam press maintenance increase, and the cycle of whole production process increases, and substantially reduces
Production efficiency.
Therefore, it is necessary to a kind of steam-cured blood circulation of steamed building blocks of design, to overcome the problems referred to above.
Utility model content
For solving the problems referred to above, this utility model provides a kind of simple in construction, easy to operate, can greatly reduce steam pressure and support
Protect the time of flow process, improve integral production efficiency, dolly can be made fully to be applied simultaneously, save the steaming of equipment cost
The pressure steam-cured blood circulation of building block.
The steam-cured blood circulation of a kind of steamed building blocks that this utility model provides, including:
It is sequentially connected with the circulation rail formed by these multiple tracks head and the tail of front rail, entrance rail, steam pressure rail, extraction rail and carriage return rail
Road, and can be along the dolly of described cyclic track cephalocaudal direction circular flow, the tail end of wherein said carriage return rail and described front rail
Head end connects；
And first ferry device, the second ferry device, the 3rd ferry device, the 4th ferry device and the 5th ferry device this
Multiple ferry devices, wherein, the tail end of described carriage return rail is connected with the head end of described front rail by described first ferry device；Institute
The tail end stating front rail is connected by the head end of described second ferry device with described entrance rail；The tail end of described entrance rail passes through institute
State the 3rd ferry device to be connected with the head end of described steam pressure rail；The tail end of described steam pressure rail passes through described 4th ferry device and institute
State the head end connection drawing rail；The tail end of described extraction rail is connected by the head end of described 5th ferry device with described carriage return rail
Connect；Wherein, described ferry device includes the ferry-boat rail connecting track and comes and goes the ferry bus of operation along described ferry-boat rail；
Further, described front rail, described entrance rail, described extraction rail, described these tracks of carriage return rail are equipped with driving
Described dolly feeding machine on these tracks run.
Further, each described still kettle rear is equipped with traction apparatus, and described traction apparatus is described for operating in
Described dolly on steam pressure rail pulls out described still kettle.
Further, described steam pressure rail includes that a plurality of steam pressure of parallel connection divides rail, every described steam pressure to divide rail to be arranged on a steam pressure
Inside still.
Further, described entrance rail includes that multiple entrance of parallel connection divide rail, described extraction rail to include multiple extractions of parallel connection
Divide rail.
Further, described cyclic track and described ferry device are provided with the position sensor detecting described little truck position.
Further, described position sensor, described ferry device, described feeding machine, described traction apparatus, described still kettle
All control device with one to be connected.
Further, it is provided with the press of production brick and by the palletizing apparatus of dolly described on brick code corresponding to described front rail.
Further, the discharge mechanism of the brick unloaded on described dolly it is provided with corresponding to described 5th ferry device.
Compared with prior art, this utility model has the advantages that simple in construction, easy to operate, can automatically control
Make the automatic operation of whole technological process, greatly reduce the time of steam press maintenance flow process, improve integral production efficiency, simultaneously energy
Make dolly fully be applied, save equipment cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of the steam-cured blood circulation of steamed building blocks of this utility model one preferred embodiment.
The drawing reference numeral explanation of detailed description of the invention:
1, rail is divided, 2, enter a point rail, 3, draw a point rail, 4, carriage return rail, 5, dolly, the 60, first ferry bus, the 61, first pendulum
Cross rail, the 62, second ferry bus, the 63, second ferry-boat rail, the 64, the 3rd ferry bus, the 65, the 3rd ferry-boat rail, the 66, the 4th ferry bus,
67, the 4th ferry-boat rail, the 68, the 5th ferry bus, the 69, the 5th ferry-boat rail, 7, still kettle, 8, feeding machine, 91, press, 92, stacking machine
Detailed description of the invention
Below in conjunction with accompanying drawing, the technical solution of the utility model is clearly and completely described.At this utility model
Description in, " " center ", " on ", D score, "left", "right", " vertically ", " level ", " interior ", " outward " it should be noted that term
It is based on orientation shown in the drawings or position relationship in the orientation indicated or position relationship, is for only for ease of this practicality of description new
Type and simplification describe rather than indicate or imply that the device of indication or element must have specific orientation, with specific orientation
Structure and operation, therefore it is not intended that to restriction of the present utility model.Additionally, term " first ", " second ", " the 3rd " are only
For descriptive purposes, and it is not intended that instruction or hint relative importance.
In description of the present utility model, it should be noted that unless otherwise clearly defined and limited, term " peace
Dress ", should be interpreted broadly " being connected ", " connection ", for example, it may be fix connection, it is also possible to be to removably connect, or integratedly
Connect；Can be to be mechanically connected, it is also possible to be electrical connection；Can be to be joined directly together, it is also possible to be indirectly connected to by intermediary,
It can be the connection of two element internals.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
Language concrete meaning in this utility model.
A kind of steam-cured blood circulation of steamed building blocks, including: front rail, enter rail, steam pressure rail, these are many to draw rail and carriage return rail 4
Individual track head and the tail are sequentially connected with the cyclic track of formation, dolly 5, ferry device, still kettle 7, feeding machine 8, traction apparatus, press
91, stacking machine 92, position sensor and control device.
As it is shown in figure 1, be sequentially connected with by these multiple tracks head and the tail of front rail, entrance rail, steam pressure rail, extraction rail and carriage return rail 4
The cyclic track formed, and the tail end of carriage return rail 4 is connected with the front end of front rail, dolly 5 can on cyclic track edge head and the tail side
To circular flow.Being all to be connected by ferry device between these tracks, i.e. the tail end of carriage return rail 4 is by the first ferry-boat dress simultaneously
Putting the head end with front rail to be connected, the tail end of front rail is connected with the head end entering rail by the second ferry device, enters the tail end of rail
Being connected with the head end of steam pressure rail by the 3rd ferry device, the tail end of steam pressure rail is by the 4th ferry device and the head end drawing rail
Connecting, the tail end drawing rail is connected with the head end of carriage return rail 4 by the 5th ferry device.So, the brick on dolly 5 is supported by steam pressure
The work protected is unloaded get off after, vacant dolly 5 can continue the work of next one circulation fast, easily through carriage return rail
Make, substantially increase operating speed and the efficiency of dolly 5 so that it is fully applied, save equipment cost.
In the present embodiment, ferry device includes that the ferry-boat rail being connected with adjacent orbit and can coming and going operates on ferry-boat rail
Ferry bus, it is preferable that connect ferry-boat rail track with ferry-boat rail be that setting connected vertically (also can in other embodiments
It is non-setting connected vertically), the more convenient simple upper ferry bus of such dolly 5 energy, along with ferry bus is along ferry-boat rail operation, so
Another track of rear entrance.That is, the first ferry device include connecting back to track 4 tail end and front rail head end the first ferry-boat rail 61 and can
Come and go operate in first ferry bus the 60, second ferry device on the first ferry-boat rail 61 include connect front rail tail end with enter head end
Second ferry-boat rail 63 and can come and go the second ferry bus the 62, the 3rd ferry device operated on the second ferry-boat rail 63 include connect
Enter the 3rd ferry-boat rail 65 of rail tail end and steam pressure rail head end and the 3rd ferry bus operated on the 3rd ferry-boat rail 65 can be come and gone
64, the 4th ferry device includes connecting steam pressure rail tail end and the 4th ferry-boat rail 67 drawing rail head end and can come and go and operate in the 4th
The 4th ferry bus the 66, the 5th ferry device on ferry-boat rail 67 includes connecting the 5th pendulum drawing rail tail end with carriage return rail 4 head end
Cross rail 69 and the 5th ferry bus 68 operated on the 5th ferry-boat rail 69 can be come and gone.Ferry device can be by dolly 5 by a track
It is rapidly transferred to another track, improves the dolly 5 speed of service in steam press maintenance, substantially increase the work effect of dolly 5
Rate.In other embodiments, ferry device also can be made up of (not shown) other mechanisms, has identical function.
Preferably, front rail is that two points of rails 1 are formed in parallel, and corresponding every point of rail 1 is designed with press 91 and stacking machine 92, code
The adobe piling that described press 91 is produced by stack machine 92 is to operating on the corresponding dolly 5 dividing rail 1；Two points of same lucks of rail 1
Make, use stacking machine 92 by improving, on brick code to dolly 5, the work efficiency stacked bricks on dolly 5, in the identical time, have energy
Many bricks dolly 5 at once, can greatly reduce the required time that stacks bricks, further increase the efficiency of steam press maintenance.
Enter rail to be five and enter point rails 2 and be formed in parallel, steam pressure rail be five multiple steam pressures divide rail (not shown) in parallel and
Becoming, these five steam pressures corresponding divide rail to be provided with five still kettles 7, and these five steam pressure rails are located at five still kettles the most correspondingly
7 is internal；So, dolly 5 can run in any bar track in a plurality of track, has multiple choices；If a wherein rail
Road breaks down and does not also interfere with the operation of dolly 5, has ensured carrying out normally and efficiently of steam press maintenance.In other embodiments
The track that can also be other numbers is in parallel, can arrange according to practical situation.
Each still kettle 7 rear is designed with traction machine, and the dolly 5 operated on corresponding steam pressure rail is pulled out described steam pressure
Still 7, dolly 5 is pulled out still kettle 7 by the traction apparatus that can also install other in other embodiments, and the effect obtained is identical i.e.
Can, and draw rail and be also five and draw point rails 3 and be formed in parallel.Dolly 5 in still kettle 7 is quickly led by traction function
Draw still kettle 7 so that still kettle 7 can carry out steam press maintenance next time faster, improves the work efficiency of still kettle 7.
Every point of rail 1, an entrance point rail 2, extraction point rail 3, carriage return rail 4 are designed with feeding machine 8, are used for driving corresponding rail
Dolly 5 on road runs along this track cephalocaudal direction；The speed that dolly 5 is run on these tracks is fast, the time is short, significantly
Shorten the operation time of whole flow process, improve the work efficiency of dolly 5.Separately, corresponding 5th ferry device is provided with to unload and carries
Put, can rapidly the brick operated on the 5th ferry device on dolly 5 be unloaded, obtain vacant dolly 5 and be sent to carriage return rail 4
On, shorten the dolly 5 time of staying when unloading brick equally so that it is enter next working link faster.
Meanwhile, cyclic track and ferry device being designed with position sensor, in the present embodiment, position sensor also has
Tally function, in order to detect the position of dolly 5 on cyclic track and ferry device and to count, so can monitor dolly in real time
The position of 5, allocates the use of dolly 5 the most faster, improves work efficiency.
Wherein, control device and be connected with position sensor, and with control feeding machine 8, ferry device and still kettle 7 respectively
Connect；Specifically, control device and can control feeding machine 8, ferry device, the operation of traction machine and stopping respectively, also can control
Being designed with electrodynamic valve after valve in the operation of still kettle 7 and stopping, i.e. still kettle 7, these electrodynamic valves are by controlling device control
System, and in still kettle 7, the duty of such as pressure, temperature etc. can be passed to and controls device and be controlled by the fortune of still kettle 7
OK；And press 91 and stacking machine 92 also can control to run by controlling device.Above-mentioned by controlling the device of device control operation and setting
Standby mode manually can carry out operation and run, i.e. these devices and equipment can all control the most certainly by controlling device
Dynamicization is run, and also partial devices and equipment can control semi-automation and runs by controlling device, the most also can all fill
Put and equipment is all manually to carry out operation to run；Special instruction, in above-mentioned full-automation and semi-automatic operation engineering
In, the most all can stop.So, control device and can control the progress of work of entirety so that whole flow process can be performed automatically, greatly
Decreasing greatly manually-operated step, saved cost of labor, meanwhile, the automaticity of whole flow process is high, decreases flow process
Error rate, improve the qualification rate of finished product.
For the steam-cured round-robin method of steamed building blocks of the present embodiment, including step:
Stack bricks:
By position sensor, control device is passed in the position of dolly 5, control device by controlling the feeding on point rail 1
Machine 8 so that it is drive the vacant dolly 5 in front rail to arrive the position that stacking machine 92 stacks bricks, then control device control code stack machine 92
The code of the brick scheduled volume produced by press 91 is on vacant dolly 5；The feeding machine 8 on rail 1 is divided to continue to drive dolly 5 along head and the tail side
To transmission, to the tail end of front rail, now, it is in place that control device has controlled the second ferry bus 62, and will run to point rail 1 tail end
The available entrance of ferrying of the dolly 5 equipped with brick divide on rail 2 wait steam press maintenance, and by position sensor to entering a point rail
On count equipped with the dolly of brick；In this step, two points of rails 1 and accordingly press 91, stacking machine 92 can be by controlling
The control of device works operation simultaneously；And in above-mentioned, the meaning of available expression is can also to hold on empty track or track
Receive more dolly 5 or be the dolly 5 the most not accommodating specified amount on track, can be according to practical situation concrete regulation；Separately,
The available meaning mentioned in following is with where like.
Steam press maintenance:
A, by control device open still kettle 7 still door, the dolly 5 that will be equipped with brick is transferred to steam pressure by ferry device
Steam pressure in still 7 is divided on rail；
B, when steam pressure divides dolly on rail to reach to set quantity by sensor counting, control device and still kettle 7 reported
Alert, and will close please away from still door at the on-the-spot auditory tone cues staff's still door of still kettle 7；
C, when staff away from still behind the door, by control device close still kettle 7 still door, and by set technique open
With close the valve of still kettle 7, and after obtaining the confirmation of staff, carry out the pressurization that heats up；
D, when in still kettle 7, temperature and pressure reaches setting value, by control device start timing, when reach set
After curing time, control device prompting maintenance processes and terminate, and and be controlled air distribution system according to practical situation and carry out inducing QI
Or aerofluxus；
E, when in still kettle 7 still, condition reaches the standard of safety open still, control device and point out and still door of reporting to the police will be opened
Open caution hot；Staff observes monitoring confirmation can open still behind the door, opens the still door of still kettle 7 by controlling device,
In still kettle 7 still, the brick steam press maintenance on dolly is complete；
F, after the brick steam press maintenance on dolly 5 in still kettle 7 still, by traction apparatus by dolly along the cephalocaudal direction
It is sent to steam pressure and divides the tail end of rail, then the extraction transferring to can use by the 4th ferry device the most in place divides on rail 3.
Unload brick:
After dolly 5 enters on extraction point rail 3, the feeding machine 8 drawn on point rail 3 drives under control of the control means
Dolly 5 runs to draw the tail end of point rail 3 along the cephalocaudal direction, then is transported by dolly 5 by the 5th ferry bus 68 the most in place
On the 5th ferry bus 68, wait discharge mechanism unloading along with the 5th ferry bus 68 runs to bagging area at the 5th ferry-boat rail 69,
After having unloaded, by the 5th ferry device, vacant dolly 5 is transferred on carriage return rail 4；Wherein, bagging area is the 5th ferry-boat rail 69
Wherein one section, according to specific circumstances depending on.
Passback: by the driving of carriage return rail 4 upper feeding machine 8, vacant dolly is sent to along the cephalocaudal direction tail of carriage return rail
End, then pass through, on point rail 1 that dolly 5 is transferred to can use by the first ferry device the most in place, to carry out for next cycle of operation
Prepare.
It is more than a cyclic process, owing to the quantity of still kettle and the quantity of press can be made a concrete analysis of according to practical situation
Determine, optimize and produce.
In said method step, all of part controlled by control plant automation all can be manually stopped, or by
Manual operation completes.The steam-cured circulating system structure of whole steamed building blocks is simple, can automatically control the automatic fortune of whole technological process
OK, automaticity is high, greatly reduces the time of steam press maintenance flow process, improves integral production efficiency, dolly can be made to obtain simultaneously
To fully application, save equipment cost.
Detailed description above is only the explanation of the preferred embodiment of this utility model, non-therefore limit to of the present utility model specially
Profit scope, so, the equivalence techniques change that all utilization this creation description and diagramatic content are done, it is both contained in this utility model
The scope of the claims in.
Claims (9)
1. the steam-cured blood circulation of steamed building blocks, it is characterised in that including:
It is sequentially connected with the cyclic track formed by these multiple tracks head and the tail of front rail, entrance rail, steam pressure rail, extraction rail and carriage return rail,
And can be along the dolly of described cyclic track cephalocaudal direction circular flow, the tail end of wherein said carriage return rail and the head end of described front rail
Connect；
And first ferry device, the second ferry device, the 3rd ferry device, the 4th ferry device and the 5th ferry device this is multiple
Ferry device, wherein, the tail end of described carriage return rail is connected with the head end of described front rail by described first ferry device；Before described
The tail end of rail is connected by the head end of described second ferry device with described entrance rail；The tail end of described entrance rail is by described the
Three ferry devices are connected with the head end of described steam pressure rail；The tail end of described steam pressure rail is drawn with described by described 4th ferry device
The head end overstepped the limit connects；The tail end of described extraction rail is connected with the head end of described carriage return rail by described 5th ferry device；Its
In, described ferry device includes the ferry-boat rail connecting track and comes and goes the ferry bus of operation along described ferry-boat rail.
2. the steam-cured blood circulation of steamed building blocks as claimed in claim 1, it is characterised in that: described front rail, described entrance rail, institute
State to draw and on rail, described these tracks of carriage return rail, be equipped with the feeding machine driving described dolly on these tracks run.
3. the steam-cured blood circulation of steamed building blocks as claimed in claim 2, it is characterised in that: each described still kettle rear is all provided with
Having traction apparatus, described traction apparatus is for pulling out described still kettle by the described dolly operated on described steam pressure rail.
4. the steam-cured blood circulation of steamed building blocks as claimed in claim 3, it is characterised in that: described steam pressure rail includes in parallel many
Bar steam pressure divides rail, every described steam pressure to divide rail to be arranged on inside a still kettle.
5. the steam-cured blood circulation of steamed building blocks as claimed in claim 4, it is characterised in that: described entrance rail includes in parallel many
Multiple extractions that individual entrance divides rail, described extraction rail to include parallel connection divide rail.
6. the steam-cured blood circulation of steamed building blocks as claimed in claim 5, it is characterised in that: described cyclic track and described ferry-boat
Device is provided with the position sensor detecting described little truck position.
7. the steam-cured blood circulation of steamed building blocks as claimed in claim 6, it is characterised in that: described position sensor, described pendulum
Cross device, described feeding machine, described traction apparatus, described still kettle to be all connected with a control device.
8. the steam-cured blood circulation of steamed building blocks as claimed in claim 1, it is characterised in that: it is provided with production corresponding to described front rail
The press of brick and by the palletizing apparatus of dolly described on brick code.
9. the steam-cured blood circulation of steamed building blocks as claimed in claim 1, it is characterised in that: corresponding to described 5th ferry device
It is provided with the discharge mechanism of the brick unloaded on described dolly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620768897.7U CN205853061U (en) | 2016-07-20 | 2016-07-20 | A kind of steam-cured blood circulation of steamed building blocks |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620768897.7U CN205853061U (en) | 2016-07-20 | 2016-07-20 | A kind of steam-cured blood circulation of steamed building blocks |
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| CN205853061U true CN205853061U (en) | 2017-01-04 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107839059A (en) * | 2017-10-31 | 2018-03-27 | 佛山市三水区嫚娅环保科技有限公司 | A kind of sheet material conveying mechanism of double-deck curing kilns |
| CN110892997A (en) * | 2019-11-19 | 2020-03-20 | 宜昌人福特医食品有限公司 | High-pressure special-medicine food rapid sterilization steaming and pressing system and steaming and pressing method |
| CN113320912A (en) * | 2021-06-15 | 2021-08-31 | 广州市贤达建材有限公司 | Circulating transportation system of steam curing vehicle for still kettle |
| CN115157427A (en) * | 2022-08-04 | 2022-10-11 | 湖南三一快而居住宅工业有限公司 | Aerated concrete production line and aerated concrete production method |
-
2016
- 2016-07-20 CN CN201620768897.7U patent/CN205853061U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107839059A (en) * | 2017-10-31 | 2018-03-27 | 佛山市三水区嫚娅环保科技有限公司 | A kind of sheet material conveying mechanism of double-deck curing kilns |
| CN110892997A (en) * | 2019-11-19 | 2020-03-20 | 宜昌人福特医食品有限公司 | High-pressure special-medicine food rapid sterilization steaming and pressing system and steaming and pressing method |
| CN113320912A (en) * | 2021-06-15 | 2021-08-31 | 广州市贤达建材有限公司 | Circulating transportation system of steam curing vehicle for still kettle |
| CN115157427A (en) * | 2022-08-04 | 2022-10-11 | 湖南三一快而居住宅工业有限公司 | Aerated concrete production line and aerated concrete production method |
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