CN205844219U - A kind of lens appearance checks system - Google Patents
A kind of lens appearance checks system Download PDFInfo
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- CN205844219U CN205844219U CN201620833143.5U CN201620833143U CN205844219U CN 205844219 U CN205844219 U CN 205844219U CN 201620833143 U CN201620833143 U CN 201620833143U CN 205844219 U CN205844219 U CN 205844219U
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Abstract
A kind of lens appearance checks system, including appearance inspection device and defective work identity device, appearance inspection device includes checking cabinet, visual system and a PLC, check that cabinet is provided with the first control panel, vision system controller and the first control panel are all connected with a PLC, being provided with operating board, support, camera head, product walking mechanism to be checked and product hoofing part element to be checked in checking cabinet, product hoofing part element to be checked and a PLC connect；Defective work identity device includes identifying cabinet, the 2nd PLC and ink jet numbering machine, mark cabinet is provided with the second control panel being connected with the 2nd PLC, ink jet numbering machine connects electromagnetic valve, electromagnetic valve and the 2nd PLC connect, being provided with object stage, shower nozzle installing rack, code spraying machine shower nozzle, product walking mechanism to be identified and product hoofing part element to be identified in mark cabinet, product hoofing part element to be identified and the 2nd PLC connect；Oneth PLC and the 2nd PLC communication connect.This utility model improves inspection efficiency and product stability.
Description
Technical field
This utility model relates to a kind of appearance inspecting system, and particularly a kind of lens appearance checks system.
Background technology
In the production process of mobile lens, it usually needs the eyeglass produced is carried out visual examination, each eyeglass
Visual examination, guarantee very yields will be carried out one by one.
Existing mainly microscope is used to observe by artificial lens inspection mode, it is determined that result exists subjectivity
Property, cause lens quality disunity, and easily produce visual fatigue, cause working performance low.In order to improve inspection efficiency, also
In order to reduce the error of hand inspection, the most occur a lot for checking the appearance inspection machine of article outward appearance, but
Actually rare for lens inspection field.
Therefore, design a kind of general lens appearance and check machine and go for most of lens inspection field, be mirror
The necessity of head manufacturing enterprise.
Summary of the invention
The technical problems to be solved in the utility model is for the deficiencies in the prior art, it is proposed that a kind of easy and simple to handle, inspection
Look into the high lens appearance of efficiency and check system.
The technical problems to be solved in the utility model is achieved through the following technical solutions, a kind of lens appearance inspection
System, is characterized in,
Appearance inspection device, this device includes checking cabinet, visual system and a PLC, checks that cabinet is provided with first
Control panel, controller and first control panel of visual system be all connected with a PLC, and visual system includes camera head,
Being provided with operating board in checking cabinet and conduct to be checked walks drive mechanism, operating board is provided with support, and camera head is arranged on support
On be placed in above product walking mechanism to be checked, product walking mechanism to be checked connects to be had conduct to be checked to walk to drive element, and conduct to be checked is walked
Element and a PLC is driven to connect；
Defective work identity device, this device includes identifying cabinet, the 2nd PLC and ink jet numbering machine, and mark cabinet is provided with the
Two control panels, the second control panel and the 2nd PLC connect, and ink jet numbering machine connects has electromagnetic valve, electromagnetic valve and the 2nd PLC to connect,
Being provided with object stage in mark cabinet, object stage is provided with product walking mechanism to be identified and shower nozzle installing rack, and the shower nozzle of ink jet numbering machine sets
Being placed in above product walking mechanism to be identified on shower nozzle installing rack, product walking mechanism to be identified connects has conduct to be identified to walk to drive
Dynamic element, product hoofing part element to be identified and the 2nd PLC connect；
A described PLC and the 2nd PLC is connected by ethernet communication mode.
Further, the described case top checking cabinet and mark cabinet is equipped with air vent, and air vent is built with efficiently
Filter.
Further, the first described control panel and the second control panel all include graphic control panel and control knob,
Graphic control panel and a PLC of the first control panel are connected by ethernet communication mode, and the control of the first control panel is pressed
Button and a PLC electrically connect, and graphic control panel and the 2nd PLC of the second control panel are connected by ethernet communication mode, the
The control knob of two control panels and the 2nd PLC electrical connection.
Further, described camera head includes illuminator and is located at the CCD camera above illuminator, CCD phase
Vertically downward, described illuminator is installed on support the camera lens of machine, and support is also equipped with vertical driving mechanism, CCD camera
Connect with the clutch end of vertical driving mechanism；Described illuminator for provide stable illumination and light is exposed to by
Check that, on eyeglass, CCD camera is for catching the pattern of examined eyeglass and the image information captured being sent to visual system
Controller.
Further, described vertical driving mechanism is vertical driving motor, a described PLC by with motor driver
Connect and control vertical driving motor work.
Further, described product hoofing part element to be checked and product hoofing part element to be identified are motor and drive
Dynamic device.
Further, described product walking mechanism to be checked is for will be equipped with the board carrying of eyeglass to be checked to checking position
Putting, this walking mechanism includes first substrate mounting table, the first linear module of X-axis and the linear module of the first Y-axis, and the first X-axis is linear
Module drives first substrate mounting table to move along the first linear module of X-axis, and the first linear module of Y-axis drives first substrate mounting table
Moving along the first linear module of Y-axis with the first X-axis linear module entirety, the first linear module of Y-axis is installed on operating board；Described
Oneth PLC controls the first linear module of X-axis and the stepping of the linear module of the first Y-axis respectively by being connected with stepper motor driver
Motor works.
Further, described first substrate mounting table is provided with groove corresponding with lens position to be checked, the first base
Substrate fastener it is additionally provided with on plate mounting table.
Further, described product walking mechanism to be identified is for will be equipped with the board carrying of eyeglass to be identified to flag
Putting, second substrate mounting table, the second linear module of X-axis and the linear module of the second Y-axis, the second linear module of X-axis drives the second base
Plate mounting table moves along the second linear module of X-axis, and the second linear module of Y-axis drives second substrate mounting table and the second X-axis linear
Module entirety is moved along the second linear module of Y-axis, and the second linear module of Y-axis is installed on operating board；Described 2nd PLC by with
Stepper motor driver connects the motor work controlling the second linear module of X-axis and the linear module of the second Y-axis respectively.
Further, described second substrate mounting table is provided with substrate fastener.
Compared with prior art, the substrate that this utility model will be equipped with eyeglass to be checked by product walking mechanism to be checked is delivered to
Check position, visual system judge the complete appearance of eyeglass and calculate the coordinate figure of each examined eyeglass, then by regarding
Above-mentioned information conveyance a to PLC, a PLC are read the Data Concurrent received and give the industry of appearance inspection device by vision system
Touch screen and the 2nd PLC, if checking and there is defective work, the substrate that the most manually will be equipped with defective work is placed in second substrate
On mounting table, the 2nd PLC is read from the inspection data of appearance inspection device and is marked defective work by code-spraying mechanism
Note, mark result is sent by the 2nd PLC and shows to the graphic control panel of defective work identity device.This utility model will
Check lens appearance function and mark defective work function combine, saved labour force, improve inspection efficiency and
Constant product quality.
Accompanying drawing explanation
Fig. 1 is theory diagram of the present utility model；
Fig. 2 is the structural representation of this utility model appearance inspection device；
Fig. 3 is the structural representation of this utility model defective work identity device.
Detailed description of the invention
Referring to the drawings, concrete technical scheme of the present utility model is further described, in order to those skilled in the art
Member is further understood that this utility model, and does not constitute the restriction to its right.
Embodiment 1, with reference to Fig. 13, a kind of lens appearance checks system, and this system includes:
Appearance inspection device, this device includes checking cabinet 8, visual system and a PLC, checks that cabinet 8 is provided with the
One control panel, controller and first control panel of visual system be all connected with a PLC, and visual system includes shooting dress
Putting, be provided with operating board 16 in checking cabinet 8, operating board 16 is provided with support 9, and camera head is arranged on support 9 and is placed in treating
Above inspection product walking mechanism, product walking mechanism to be checked connects to be had conduct to be checked to walk to drive element, product hoofing part element to be checked with
Oneth PLC connects；Described Vision Builder for Automated Inspection also includes visual displays 14, and camera head connects the defeated of vision system controller
Entering, the output of vision system controller connects visual displays 14 and a PLC respectively；
Defective work identity device, this device includes identifying cabinet the 20, the 2nd PLC and ink jet numbering machine (not shown), marking machine
Case 20 is provided with the second control panel, and the second control panel and the 2nd PLC connect, and ink jet numbering machine connects electromagnetic valve, electromagnetic valve with
2nd PLC connects, and is provided with object stage 23 in mark cabinet 20, and object stage 23 is provided with product walking mechanism to be identified and shower nozzle is installed
Frame 21, the shower nozzle 22 of ink jet numbering machine is located on shower nozzle installing rack 21 and is placed in above product walking mechanism to be identified, and conduct to be identified is walked
Mechanism connects to be had conduct to be identified to walk to drive element, and product hoofing part element to be identified and the 2nd PLC connect；
A described PLC and the 2nd PLC is connected by ethernet communication mode.
Embodiment 2, in a kind of lens appearance inspection system described in embodiment 1, described inspection cabinet 8 and mark cabinet
The case top of 20 is equipped with air vent 12, and air vent 12 is built with high efficiency particulate air filter.
Embodiment 3, in a kind of lens appearance inspection system described in embodiment 1, described the first control panel and second
Control panel all includes graphic control panel 13 and control knob 15, and the graphic control panel 13 and a PLC of the first control panel leads to
Crossing ethernet communication mode to connect, the control knob 15 of the first control panel electrically connects with a PLC, the work of the second control panel
Industry touch screen 13 and the 2nd PLC is connected by ethernet communication mode, control knob 15 and the 2nd PLC electricity of the second control panel
Connecting, described control knob 15 is for switch operating mode, and control knob 15 includes jerk, starts, stops, resetting, move back dish
With eyeglass select button.
Embodiment 4, in a kind of lens appearance inspection system described in embodiment 1, described camera head includes illumination dress
Putting 6 and be located at the CCD camera 11 above illuminator 6, the camera lens 7 of CCD camera 11 vertically downward, install by described illuminator 6
On support 9, support 9 is also equipped with vertical driving mechanism, the clutch end phase of CCD camera 11 and vertical driving mechanism
Connect；Described illuminator 6 is for providing stable illumination and light exposing to examined eyeglass, and CCD camera 11 is used for catching
Catch examined eyeglass pattern and the image information captured is sent to vision system controller image is analyzed process,
By vision system controller, analysis result is sent to a PLC and visual displays 14 again.
Embodiment 5, in a kind of lens appearance inspection system described in embodiment 4, described vertical driving mechanism is vertical
Driving motor 10, a described PLC works by being connected control vertical driving motor 10 with motor driver.
Embodiment 6, in a kind of lens appearance inspection system described in embodiment 1, described product hoofing part element to be checked
It is stepper motor driver with product hoofing part element to be identified.
Embodiment 7, in a kind of lens appearance inspection system described in embodiment 6, described product walking mechanism to be checked is used for
Will be equipped with the board carrying of eyeglass to be checked to checking position, this walking mechanism includes first substrate mounting table the 3, first X-axis line
Property module 2 and the linear module of the first Y-axis 1, the first linear module of X-axis 2 drives first substrate mounting table 3 along the first linear mould of X-axis
Group 2 motion, the first linear module of Y-axis 1 drives first substrate mounting table 3 and the first X-axis linear module 2 entirety along the first Y-axis line
Property module 1 moves, and the first linear module of Y-axis 1 is installed on operating board 16；Described first substrate mounting table 3 is provided with four inspections
Surveying station, be correspondingly provided with camera head above each station, each detection station places a packaged substrate having eyeglass to be checked；
A described PLC controls the first linear module of X-axis 2 and the linear module of the first Y-axis 1 respectively by being connected with stepper motor driver
Motor work.
Embodiment 8, in a kind of lens appearance inspection system described in embodiment 7, described first substrate mounting table 3 sets
Fluted 4, this groove 4 is corresponding with the position of eyeglass to be checked, when the eyeglass filled in a substrate is checked, and illumination dress
Put the light source of 6 to irradiate from top to bottom and pass eyeglass and arrive groove 4, make CCD camera 11 obtain the sharp picture of examined eyeglass,
This groove 4 can increase the rate of precision that lens appearance checks；It is additionally provided with substrate fastener 5 on described first substrate mounting table 3, uses
It is fixed on first substrate mounting table 3 in the substrate that will be equipped with eyeglass to be checked.
Embodiment 9, in a kind of lens appearance inspection system described in embodiment 6, described product walking mechanism to be identified is used
In will be equipped with the board carrying of eyeglass to be identified to home position, the second substrate mounting table linear module of the 19, second X-axis 18 and
The two linear modules of Y-axis 17, the second linear module of X-axis 18 drives second substrate mounting table 19 to move along the second linear module of X-axis 18,
The second linear module of Y-axis 17 drives second substrate mounting table 19 and the second X-axis linear module 18 entirety along the second linear module of Y-axis
17 motions, the second linear module of Y-axis 17 is installed on object stage 23；Described second substrate mounting table 19 is provided with four mark works
Position, each labelling station places a packaged substrate having eyeglass to be identified；Described 2nd PLC is by with stepper motor driver even
Connect the motor work controlling the second linear module of X-axis 18 and the linear module of the second Y-axis 17 respectively.
Embodiment 10, in a kind of lens appearance inspection system described in embodiment 9, on described second substrate mounting table 19
It is provided with substrate fastener 5, for second substrate mounting table 19 will be fixed on through visual examination and the substrate equipped with defective eyeglass
On.
Operation principle of the present utility model:
The four pieces of substrates that will be equipped with eyeglass to be checked are respectively placed on inspection station, by " the eyeglass of appearance inspection device
Selecting " button selects type of lenses to be checked, then click on this device and " start " button and start operation；In checking process, a PLC
Control product walking mechanism to be checked and eyeglass to be checked delivered to the inspection position below camera head, by regulation CCD camera 11 with
Distance between eyeglass to be checked, and the light source coordinating illuminator 6 to provide captures the image of examined eyeglass exactly, until
Complete the inspection to all eyeglasses；By CCD camera 11, image information is input to vision system controller, vision system controller
Judge the complete appearance of examined eyeglass and calculate the coordinate figure of each examined eyeglass, and above-mentioned information conveyance is regarded
Feel display 14 and a PLC, a PLC read the Data Concurrent received give the graphic control panel 13 of appearance inspection device with
And the 2nd PLC；After inspection terminates, by product walking mechanism to be checked by checking that initial position delivered to by complete eyeglass, take for workman
Walk；
If there is defective work, then it is placed on mark station by the substrate that manually will be equipped with defective work, by defective
" eyeglass selection " button of product identity device selects type of lenses to be identified, and " startup " button clicking on this device starts operation；
2nd PLC reads the analytical data from appearance inspection device the coordinate figure according to defective work, and controls conduct to be identified
Walking mechanism and defective work is moved horizontally to the mark position below code spraying device shower nozzle 22, the 2nd PLC i.e. gives spray by electromagnetic valve
Ink recorder is powered, shower nozzle 22 be marked defective work, until completing the labelling to all defective works；Mark result is by the
Two PLC send and show to the graphic control panel 13 of defective work identity device；After mark terminates, by conduct to be identified
Walk mechanism and deliver to initial position by identifying complete eyeglass, take away for workman.
Claims (10)
1. a lens appearance checks system, it is characterised in that this system includes:
Appearance inspection device, this device includes checking cabinet, visual system and a PLC, checks that cabinet is provided with the first control
Panel, controller and first control panel of visual system be all connected with a PLC, and visual system includes camera head, checks
Being provided with operating board in cabinet, operating board is provided with support and product walking mechanism to be checked, and camera head is rack-mount to be placed in
Above product walking mechanism to be checked, product walking mechanism to be checked connects to be had conduct to be checked to walk to drive element, product hoofing part element to be checked
Connect with a PLC；
Defective work identity device, this device includes identifying cabinet, the 2nd PLC and ink jet numbering machine, and mark cabinet is provided with the second control
Panel processed, the second control panel and the 2nd PLC connect, and ink jet numbering machine connects has electromagnetic valve, electromagnetic valve and the 2nd PLC to connect, mark
Being provided with object stage in cabinet, object stage is provided with product walking mechanism to be identified and shower nozzle installing rack, and the shower nozzle of ink jet numbering machine is located at spray
Being placed in above product walking mechanism to be identified on head installing rack, product walking mechanism to be identified connects has conduct to be identified to walk to drive unit
Part, product hoofing part element to be identified and the 2nd PLC connect；
A described PLC and the 2nd PLC is connected by ethernet communication mode.
Lens appearance the most according to claim 1 checks system, it is characterised in that described inspection cabinet and mark cabinet
Case top be equipped with air vent, air vent is built with high efficiency particulate air filter.
Lens appearance the most according to claim 1 checks system, it is characterised in that described the first control panel and second
Control panel all includes graphic control panel and control knob, and graphic control panel and a PLC of the first control panel pass through ether
Net communication modes connects, the control knob of the first control panel and PLC electrical connection, the graphic control panel of the second control panel
Connected by ethernet communication mode with the 2nd PLC, the control knob of the second control panel and the 2nd PLC electrical connection.
Lens appearance the most according to claim 1 checks system, it is characterised in that described camera head includes illumination dress
Putting and be located at the CCD camera above illuminator, vertically downward, described illuminator is installed on support the camera lens of CCD camera,
Being also equipped with vertical driving mechanism on support, CCD camera connects with the clutch end of vertical driving mechanism；Described illuminator
For providing stable illumination and light exposing to examined eyeglass, CCD camera is for catching the pattern of examined eyeglass
And the image information captured is sent to vision system controller.
Lens appearance the most according to claim 4 checks system, it is characterised in that described vertical driving mechanism is vertical
Driving motor, a described PLC works by being connected control vertical driving motor with motor driver.
Lens appearance the most according to claim 1 checks system, it is characterised in that described product hoofing part element to be checked
It is stepper motor driver with product hoofing part element to be identified.
Lens appearance the most according to claim 6 checks system, it is characterised in that described product walking mechanism to be checked is used for
Will be equipped with the board carrying of eyeglass to be checked to checking position, this walking mechanism includes that first substrate mounting table, the first X-axis are linear
Module and the linear module of the first Y-axis, the first linear module of X-axis drives first substrate mounting table to move along the first linear module of X-axis,
The first linear module of Y-axis drives first substrate mounting table and the first X-axis linear module entirety to move along the first linear module of Y-axis,
The first linear module of Y-axis is installed on operating board；A described PLC controls first respectively by being connected with stepper motor driver
The motor work of the linear module of X-axis and the linear module of the first Y-axis.
Lens appearance the most according to claim 7 checks system, it is characterised in that set on described first substrate mounting table
There is groove corresponding with lens position to be checked, first substrate mounting table is additionally provided with substrate fastener.
Lens appearance the most according to claim 6 checks system, it is characterised in that described product walking mechanism to be identified is used
In will be equipped with the board carrying of eyeglass to be identified to home position, second substrate mounting table, the second linear module of X-axis and the 2nd Y
Axis linear module, the second linear module of X-axis drives second substrate mounting table to move along the second linear module of X-axis, and the second Y-axis is linear
Module drives second substrate mounting table and the second X-axis linear module entirety to move along the second linear module of Y-axis, and the second Y-axis is linear
Module is installed on operating board；Described 2nd PLC controls the second linear module of X-axis respectively by being connected with stepper motor driver
Work with the motor of the second linear module of Y-axis.
Lens appearance the most according to claim 9 checks system, it is characterised in that on described second substrate mounting table
It is provided with substrate fastener.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620833143.5U CN205844219U (en) | 2016-08-04 | 2016-08-04 | A kind of lens appearance checks system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620833143.5U CN205844219U (en) | 2016-08-04 | 2016-08-04 | A kind of lens appearance checks system |
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| Publication Number | Publication Date |
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| CN205844219U true CN205844219U (en) | 2016-12-28 |
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| CN201620833143.5U Active CN205844219U (en) | 2016-08-04 | 2016-08-04 | A kind of lens appearance checks system |
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| CN (1) | CN205844219U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106248696A (en) * | 2016-08-04 | 2016-12-21 | 连云港康达智精密技术有限公司 | Lens appearance checks system |
-
2016
- 2016-08-04 CN CN201620833143.5U patent/CN205844219U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106248696A (en) * | 2016-08-04 | 2016-12-21 | 连云港康达智精密技术有限公司 | Lens appearance checks system |
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Address after: 222000 No. 8, Xinlong Road, Xinpu Economic Development Zone, Haizhou District, Lianyungang City, Jiangsu Province Patentee after: Lianyungang Zhonglan Photoelectric Technology Co.,Ltd. Address before: 222000 No. 8, Xinlong Road, Xinpu Economic Development Zone, Haizhou District, Lianyungang City, Jiangsu Province Patentee before: LIANYUNGANG KANTATSU PRECISION TECHNOLOGY CO.,LTD. |