CN205839351U - A kind of embroidery machine and shuttle box, Y-direction guide rail and X direction guiding rail assembly tooling - Google Patents
A kind of embroidery machine and shuttle box, Y-direction guide rail and X direction guiding rail assembly tooling Download PDFInfo
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- CN205839351U CN205839351U CN201620653871.8U CN201620653871U CN205839351U CN 205839351 U CN205839351 U CN 205839351U CN 201620653871 U CN201620653871 U CN 201620653871U CN 205839351 U CN205839351 U CN 205839351U
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- location
- hole
- installation portion
- vertical
- guide rail
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Abstract
This utility model relates to embroidery machine technical field, specifically disclose a kind of embroidery machine comprising location substrate and assemble shuttle box, Y-direction guide rail and the assembly tooling of X direction guiding rail on the basis of the substrate of location, wherein location substrate is provided with front datum level, described front datum level is provided with some for installing head and for positioning the location and installation portion of Y-direction guide rail and X direction guiding rail, described location and installation portion includes that at least two screwed hole and at least two pin-and-hole, described location substrate are formed by connecting by some base board units are end to end.Embroidery machine of the present utility model, some base board units are installed in frame in the way of end to end, formed for installing head and the location substrate of the reference reference for installation as shuttle box, Y-direction guide rail and X direction guiding rail, there is simple in construction, processing cost is low, making difficulty of processing reduce, machining accuracy is easier to ensure that；Unifying datum simultaneously, cumulative errors are little, and the assembling of equipment entirety is higher with machining accuracy.
Description
Technical field
This utility model relates to embroidery machine technical field, is specifically related to a kind of embroidery machine comprising location substrate and with location
Shuttle box, Y-direction guide rail and the assembly tooling of X direction guiding rail is assembled on the basis of substrate.
Background technology
Embroidery machine should at least include frame and head, shuttle box, Y-direction guide rail and the X direction guiding rail etc. that are installed in frame
Parts.Wherein frame includes having the horizontal frames for installing shuttle box and for installing the vertical frame of head, and shuttle box
The installed surface of body is vertical with the installed surface of head.In current production with assembly technology, first along the length direction of frame
On horizontal frames dig Milling Machining some shuttle boxes installation portion, shuttle box installation portion has shuttle box installed surface and fixing hole,
In vertical frame, dig Milling Machining and the position of shuttle box installation portion and quantity head installation portion one to one, this head simultaneously
Installation portion has head installed surface and fixing hole.During assembling, first all of shuttle box is installed on the basis of head installed surface
Body, then installs head on the basis of the upper surface of shuttle box, and installs Y-direction guide rail on the basis of shuttle box, finally lead with Y-direction
X direction guiding rail is installed on the basis of rail.
Above-mentioned processing has the disadvantage that with assembly technology
(1) due to shuttle box and the head quantity tens at least of embroidery machine, tens at most, the therefore length of embroidery machine
Tens meters even tens meters can also be reached, so digging Milling Machining shuttle box installation portion and head installation portion when, in order to
Ensure all of shuttle box installation portion and head installation portion unifying datum, preferably once machine on planer milling machine, but generally
Planer milling machine cannot meet the processing request of tens meters of length, if customization planer milling machine, then high cost and capacity utilization are low,
General enterprise is unable to be undertaken；If processed piecemeal, then due to machining benchmark disunity, shuttle box installation portion and head installation portion
Concordance poor, and then cause the precise decreasing of equipment.
(2) installing due to shuttle box is on the basis of head installed surface, and head and Y-direction guide rails assembling are with shuttle box as base
Standard, X direction guiding rail install be on the basis of Y-direction guide rail, during assembling, positioning datum disunity, and shuttle box and Y-direction guide rail peace
All use as benchmark after dress, easily cause error accumulation, and this error accumulation is difficult to be eliminated by technique, has influence on equally
The precision that equipment is overall.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of embroidery machine comprising location substrate, and with this location
Substrate is basis reference assembling head, shuttle box, Y-direction guide rail and the assembly tooling of X direction guiding rail and assembly method.
In order to solve above-mentioned technical problem, the technical scheme that this utility model provides is as follows: a kind of embroidery machine, including machine
Frame, described frame includes horizontal frames and vertical frame, described vertical frame is provided with location substrate, on the substrate of described location
Being provided with front datum level, described front datum level is provided with some for installing head and for positioning determining of Y-direction guide rail and X direction guiding rail
Position installation portion, described location and installation portion includes at least two screwed hole and at least two pin-and-hole, if described location substrate is by butt
Slab element is end to end to be formed by connecting.
The embroidery machine of said structure, has the advantage that
(1) without using the head installation portion in large-scale boring and milling machine processing frame and shuttle box installation portion, common machine is only needed
Bed substrate processing unit, and some base board units are installed in frame in the way of end to end, form location substrate, be used for
Installing head and the reference reference for installation as shuttle box, Y-direction guide rail and X direction guiding rail, simple in construction, processing cost is low, and
Machining accuracy is easier to ensure that, reduces difficulty of processing；
(2) head, shuttle box, Y-direction guide rail and X direction guiding rail are all using location substrate as reference for installation, unifying datum, add up
Error is little, improves the overall assembling of equipment and machining accuracy.
Further, described base board unit is made up of aluminum fundamental mode material.
Further, the end face of described base board unit head and the tail linkage section is provided with dowel hole.
A kind of shuttle box assembly tooling, including upper location division and lower location division, described upper location division be provided with for location
The vertical locating surface one of datum level laminating before substrate, described vertical locating surface one is provided with and the screwed hole phase in location and installation portion
The installing hole adapted to and the dowel hole matched with the pin-and-hole in location and installation portion；The lower surface of described lower location division is shuttle
Casing location plane, this shuttle box location plane is provided with at least two pin hole.
A kind of Y-direction guide rail assembly tooling, including horizontal support one and vertical supports one, described horizontal support one props up with vertical
Inclined support one it is provided with between frame one；Described vertical supports one be provided with for location substrate before datum level laminating vertical fixed
Plane two；The lower surface of described horizontal support one is Y-direction guide rail locating surface, and it is fixed that this Y-direction guide rail locating surface is provided with at least two
Position pin-and-hole one；Described horizontal support one and vertical locating surface two are positioned at the same side of vertical supports one；Described vertical locating surface two
Be provided with the installing hole adapted with the screwed hole in location and installation portion and with determining that the pin-and-hole in location and installation portion matches
Position pin-and-hole.
A kind of X direction guiding rail assembly tooling, including horizontal support two and vertical supports two, described horizontal support two props up with vertical
Inclined support two it is provided with between frame two；Described vertical supports two be provided with for location substrate before datum level laminating vertical fixed
Plane three；The lower surface of described horizontal support two is X direction guiding rail locating surface, and it is fixed that this X direction guiding rail locating surface is provided with at least one
Position pin-and-hole two；Described horizontal support two and vertical locating surface three are positioned at the not homonymy of vertical supports two；Described vertical locating surface three
Be provided with the installing hole adapted with the screwed hole in location and installation portion and with determining that the pin-and-hole in location and installation portion matches
Position pin-and-hole.
Accompanying drawing explanation
Fig. 1 is to install shuttle box and the scheme of installation of Y-direction guide rail in the present embodiment embroidery machine；
Fig. 2 is the structural representation of the present embodiment Y-direction guide rail assembly tooling；
Fig. 3 is the structural representation of the present embodiment shuttle box assembly tooling；
Fig. 4 is the structure schematic diagram of shuttle box assembly tooling shown in Fig. 3；
Fig. 5 is the scheme of installation installing X direction guiding rail in the present embodiment embroidery machine；
Fig. 6 is the structural representation of the present embodiment X direction guiding rail assembly tooling；
Fig. 7 is the partial structurtes schematic diagram in location and installation portion on the substrate of the present embodiment location.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing and enforcement
Example, is further elaborated to this utility model.Should be appreciated that specific embodiment described herein is only in order to explain
This utility model, is not used to limit this utility model.
As it is shown in figure 1, a kind of embroidery machine of the present embodiment, including frame 10, this frame 10 includes that horizontal frames is with vertical
Frame.As the greatest improvement of the present embodiment, vertical frame being provided with location substrate 20, this location substrate 20 is provided with front base
Quasi-face 22.The most front datum level is provided with some location and installation portions 21, and this location and installation portion is used for installing head and for fixed
Shuttle box, Y-direction guide rail and X direction guiding rail are installed in position.As it is shown in fig. 7, above-mentioned location and installation portion 21 includes at least two screwed hole 23
With at least two pin-and-hole 24, as preferably, in the present embodiment, the quantity of screwed hole 23 is 3, and the quantity of pin-and-hole 24 is 2.Certainly,
This not sole limitation to the present embodiment, the quantity of pin-and-hole can be more than 2, and the quantity of screwed hole can also be 2.Further
, described location substrate is formed by connecting by some base board units are end to end.As preferably, base board unit is by aluminum fundamental mode material system
Become, there is low cost, positioning precision height and the advantage of lighter in weight.Further, on the end face of base board unit head and the tail linkage section
It is provided with dowel hole.
The embroidery machine of said structure, has the advantage that
(1) without using the head installation portion in large-scale boring and milling machine processing frame and shuttle box installation portion, common machine is only needed
Bed substrate processing unit, and some base board units are installed in frame in the way of end to end, form location substrate, be used for
Installing head and the reference reference for installation as shuttle box, Y-direction guide rail and X direction guiding rail, simple in construction, processing cost is low, and
Machining accuracy is easier to ensure that, reduces difficulty of processing；
(2) head, shuttle box, Y-direction guide rail and X direction guiding rail are all using location substrate as reference for installation, unifying datum, add up
Error is little, improves the overall assembling of equipment and machining accuracy.
As shown in Figure 3, Figure 4, a kind of shuttle box assembly tooling 40 of the present embodiment, including upper location division 41 and lower location division
42.Wherein go up location division 41 be provided with for location substrate before datum level 22 laminating vertical locating surface 1.The most fixed
Plane 1 be provided with the installing hole 43 adapted with the screwed hole in location and installation portion and with the pin-and-hole in location and installation portion
The dowel hole 44 matched.The lower surface of the lower location division of the present embodiment is that shuttle box positions plane 46, and this shuttle box positions
Plane 46 is provided with at least two pin hole 47.
As in figure 2 it is shown, a kind of Y-direction guide rail assembly tooling 30 of the present embodiment, including horizontal support 1 and vertical supports
One 32, wherein it is provided with inclined support 1 between horizontal support 1 and vertical supports 1, is used for improving horizontal support 1
And the bonding strength between vertical supports 1, the stability of structure is more preferable.Wherein vertical supports 1 is provided with for fixed
The vertical locating surface 2 34 of datum level 22 laminating before the substrate of position.
Further, the lower surface of horizontal support 1 is Y-direction guide rail locating surface 35, and this Y-direction guide rail locating surface is provided with
At least two dowel hole 1, the upper surface at Y-direction guide rail is provided with the pin-and-hole that position is corresponding accordingly, fixed by alignment pin
Position, technique is simple, and positioning precision is high.And horizontal support 1 is positioned at the same of vertical supports 1 with vertical locating surface 2 34
Side.Further, vertical locating surface 2 34 is provided with the installing hole (not shown) adapted with the screwed hole in location and installation portion
And the dowel hole (not shown) matched with the pin-and-hole in location and installation portion.It should be noted that this vertically positions
Installing hole on face 2 34 is identical with the installing hole on shuttle box assembly tooling shown in Fig. 3 and dowel hole with dowel hole.
As shown in Figure 6, a kind of X direction guiding rail assembly tooling 50 of the present embodiment, including horizontal support 2 52 and vertical supports
2 51, between horizontal support 2 52 and vertical supports 2 51, it is provided with inclined support 2 53.Wherein vertical supports 2 51 is provided with
For with location substrate before datum level 22 laminating vertical locating surface 3 54.In the present embodiment, the lower surface of horizontal support two is X
Direction guiding rail locating surface 55, this X direction guiding rail locating surface is provided with at least one dowel hole 2 56, accordingly upper at X direction guiding rail
Surface is provided with the pin-and-hole that position is corresponding, is positioned by alignment pin, and technique is simple, and positioning precision is high.And horizontal support two with
Vertical locating surface three is positioned at the not homonymy of vertical supports two.Further, vertical locating surface three is provided with and the spiral shell in location and installation portion
Installing hole (not shown) that pit adapts and the dowel hole that matches with the pin-and-hole in location and installation portion are (in figure not
Illustrate).It should be noted that installing hole on this vertical locating surface 2 34 and dowel hole and shuttle box assembler shown in Fig. 3
The installing hole loaded onto is identical with dowel hole.
The wherein method of the shuttle box assembly tooling assembling shuttle box of the present embodiment, comprises the following steps:
(1) by shuttle box assembly tooling location and installation on the substrate of location, first, by the vertical locating surface one of upper location division
Front datum level patch merga pass alignment pin location with location substrate；Then by bolt by shuttle box assembly tooling and location base
Plate is fixed；
(2) shuttle box is positioned on the shuttle box installation portion below shuttle box assembly tooling, makes the upper surface of shuttle box
Position plane laminating with the shuttle box of lower location division, and positioned by alignment pin, by bolt, shuttle box is solid after having positioned
Determine and in frame；
(3) after shuttle box is firmly fixed, pull down shuttle box assembly tooling, repeat step (1) and (2), complete all of
Shuttle box assembles.
After shuttle box installation, i.e. may utilize head installing hole and head is installed.By head installed surface and location substrate
The laminating of front datum level, and position by alignment pin, by bolt by fixing for head and position on substrate after position.This machine
In head mounting means, it is not necessary to use frock, assembly technology is simple, and efficiency of assembling is high.
Further, in the present embodiment, by the method for above-mentioned Y-direction guide rail assembly tooling assembling Y-direction guide rail, including following step
Rapid:
(1) by Y-direction guide rail assembly tooling location and installation on the substrate of location, make the vertical locating surface two of vertical supports one with
The front datum level patch merga pass alignment pin location of location substrate, by bolt, Y-direction guide rail assembly tooling is solid after having positioned
On the substrate of location；
(2) Y-direction guide rail is positioned over the Y-direction guide rails assembling position below Y-direction guide rail assembly tooling, makes the upper of Y-direction guide rail
The lower surface laminating of surface and horizontal support one, and positioned by alignment pin, after having positioned, it is bolted.By fixed
The mode of position finger setting, simple in construction, easy to operate, and positioning precision is high.
It should be noted that the installation of remaining Y-direction guide rail is more flexible, both can remain unchanged and install in aforementioned manners, it is possible to
, on the basis of already installed first Y-direction guide rail, to be installed by existing spacing detent mechanism, the specifically side of assembling
Formula, does not do detailed repeating at this.Should be appreciated that in the present embodiment, innovative point is the installation of first Y-direction guide rail.
Further, in the present embodiment, by the method for above-mentioned X direction guiding rail assembly tooling assembling X direction guiding rail, including following step
Rapid:
(1) by a pair X direction guiding rail assembly tooling location and installation on the substrate of location, the vertical locating surface of vertical supports two is made
Three position, by bolt by X direction guiding rail assembler after having positioned with the front datum level patch merga pass alignment pin positioning substrate
Dress is fixed on the substrate of location；
(2) X direction guiding rail is positioned over the X direction guiding rail installation site below a pair X direction guiding rail assembly tooling, makes X direction guiding rail
Upper surface and the lower surface laminating of a pair horizontal support two, and position by alignment pin, after having positioned, consolidated by bolt
Fixed.By the way of alignment pin positions, simple in construction, easy to operate, and positioning precision is high.
It should be noted that identical with Y-direction guide rails assembling mode, the installation of remaining X direction guiding rail, in the present embodiment
The most further limited.
In a word, the foregoing is only preferred embodiment of the present utility model, not in order to limit this utility model, all
Any amendment, equivalent and the improvement etc. made within spirit of the present utility model and principle, should be included in this practicality
Within novel protection domain.
Claims (6)
1. an embroidery machine, including frame, described frame includes horizontal frames and vertical frame, it is characterised in that described vertically
Being provided with location substrate in frame, described location substrate is provided with front datum level, and described front datum level is provided with some for pacifying
Installation head and for positioning the location and installation portion of Y-direction guide rail and X direction guiding rail, described location and installation portion includes at least two screwed hole
With at least two pin-and-hole, described location substrate is formed by connecting by some base board units are end to end.
2. according to the embroidery machine described in claim 1, it is characterised in that described base board unit is made up of aluminum fundamental mode material.
3. according to the embroidery machine described in claim 1 or 2, it is characterised in that on the end face of described base board unit head and the tail linkage section
It is provided with dowel hole.
4. the shuttle box assembly tooling used on embroidery machine described in an any one of claim 1-3, it is characterised in that include
Location division and lower location division, described upper location division be provided with for location substrate before datum level laminating vertical locating surface one, institute
State vertical locating surface one be provided with the installing hole adapted with the screwed hole in location and installation portion and with in location and installation portion
The dowel hole that pin-and-hole matches；The lower surface of described lower location division is that shuttle box positions plane, in the plane of this shuttle box location
It is provided with at least two pin hole.
5. the Y-direction guide rail assembly tooling used on embroidery machine described in an any one of claim 1-3, it is characterised in that include
Horizontal support one and vertical supports one, be provided with inclined support one between described horizontal support one and vertical supports one；Described vertically
Support one be provided with for location substrate before datum level laminating vertical locating surface two；The lower surface of described horizontal support one is
Y-direction guide rail locating surface, this Y-direction guide rail locating surface is provided with at least two dowel hole one；Described horizontal support one is fixed with vertical
Plane two is positioned at the same side of vertical supports one；Described vertical locating surface two is provided with fits mutually with the screwed hole in location and installation portion
The installing hole answered and the dowel hole matched with the pin-and-hole in location and installation portion.
6. the X direction guiding rail assembly tooling used on embroidery machine described in an any one of claim 1-3, it is characterised in that include
Horizontal support two and vertical supports two, be provided with inclined support two between described horizontal support two and vertical supports two；Described vertically
Support two be provided with for location substrate before datum level laminating vertical locating surface three；The lower surface of described horizontal support two is
X direction guiding rail locating surface, this X direction guiding rail locating surface is provided with at least one dowel hole two；Described horizontal support two is fixed with vertical
Plane three is positioned at the not homonymy of vertical supports two；Described vertical locating surface three is provided with fits mutually with the screwed hole in location and installation portion
The installing hole answered and the dowel hole matched with the pin-and-hole in location and installation portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620653871.8U CN205839351U (en) | 2016-06-28 | 2016-06-28 | A kind of embroidery machine and shuttle box, Y-direction guide rail and X direction guiding rail assembly tooling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620653871.8U CN205839351U (en) | 2016-06-28 | 2016-06-28 | A kind of embroidery machine and shuttle box, Y-direction guide rail and X direction guiding rail assembly tooling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205839351U true CN205839351U (en) | 2016-12-28 |
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ID=57620494
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620653871.8U Expired - Fee Related CN205839351U (en) | 2016-06-28 | 2016-06-28 | A kind of embroidery machine and shuttle box, Y-direction guide rail and X direction guiding rail assembly tooling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205839351U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106319789A (en) * | 2016-06-28 | 2017-01-11 | 诸暨创加电子设备有限公司 | Embroiderer, tool and assembling method |
| CN107398727A (en) * | 2017-08-21 | 2017-11-28 | 诸暨玛雅电器机械有限公司 | Embroidery mechanism member is accurately positioned installation method |
| CN113106647A (en) * | 2021-04-08 | 2021-07-13 | 浙江玛雅机电科技有限公司 | Guide rail structure easy to install and applied to embroidery machine |
-
2016
- 2016-06-28 CN CN201620653871.8U patent/CN205839351U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106319789A (en) * | 2016-06-28 | 2017-01-11 | 诸暨创加电子设备有限公司 | Embroiderer, tool and assembling method |
| CN107398727A (en) * | 2017-08-21 | 2017-11-28 | 诸暨玛雅电器机械有限公司 | Embroidery mechanism member is accurately positioned installation method |
| CN107398727B (en) * | 2017-08-21 | 2019-04-02 | 诸暨玛雅电器机械有限公司 | Embroidery mechanism member is accurately positioned installation method |
| CN113106647A (en) * | 2021-04-08 | 2021-07-13 | 浙江玛雅机电科技有限公司 | Guide rail structure easy to install and applied to embroidery machine |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161228 Termination date: 20210628 |