CN205839221U - A kind of full-automatic opener fills cotton production line - Google Patents
A kind of full-automatic opener fills cotton production line Download PDFInfo
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- CN205839221U CN205839221U CN201620817638.9U CN201620817638U CN205839221U CN 205839221 U CN205839221 U CN 205839221U CN 201620817638 U CN201620817638 U CN 201620817638U CN 205839221 U CN205839221 U CN 205839221U
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Abstract
The utility model proposes a kind of full-automatic opener and fill cotton production line, send cotton machine, storage cotton machine, pneumatic type to send cotton machine, separate unit or multiple stage cotton-filling machine and pneumatic distribution formula pipeline including automatically send cotton machine, vibration box, opener, the interconnection system being sequentially connected with.Described automatically send cotton machine for breaing up cellucotton in heaps, replace artificial conveyance, including front conveyer belt, intermediate conveyor belt and skew nailing curtain conveyer belt；The fiber cotton loosening that described opener will export through vibration box, is connected between opener outlet with storage cotton machine entrance and has interconnection system to send cotton machine；This full-automatic opener fills cotton production line and includes automatically sending cotton machine, opener, interconnection system to send cotton machine, storage cotton machine, pneumatic type to send cotton machine, cotton-filling machine, pneumatic distribution formula pipeline, many group machines connect and coordinate, achieve the automated production of the fillings such as down toy, variously-shaped back cushion, bedding, pet supplies, improve production efficiency.Through the cellucotton of this production line shredding, there is optimal lofting effect, do not pollute, safety, saving labour force.Interiors of products after filling is fluffy, it is uniform to fill.
Description
Technical field
This utility model belongs to cotton spinning equipment technical field, particularly relates to a kind of full-automatic opener and fills cotton production line.
Background technology
Down toy, variously-shaped back cushion, bedding, pet supplies etc. generally all can fill chopped fiber, PE Foam
The implants such as ball, Cotton Gossypii, broken sponge particles to produce soft, comfortable using effect, its course of processing include sending cotton, opener and
Fill the key steps such as cotton, prior art only has part steps and realizes mechanization, send cotton and fill the cotton many employings of step manually by hand
Operation, not only manufacturing schedule is slow, and accident potential is many.It is even to there is implant became uneven in the finished product produced, it is easy to caking,
The best problem with pollution of pliability.At present, lack a kind of opener automatically and fill cotton production line, to improve production efficiency, improve and produce
Product quality.
Utility model content
This utility model fills the technical problem of cotton production line for lacking automatic opener in prior art, proposes one stable
Property full-automatic opener high, that can fill different size product fill cotton production line.
In order to achieve the above object, the technical solution adopted in the utility model is:
A kind of full-automatic opener fills cotton production line, send cotton including automatically send cotton machine, opener, the interconnection system being sequentially connected with
Machine, storage cotton machine, pneumatic type send cotton machine and the separate unit connected by pneumatic distribution formula pipeline or multiple stage cotton-filling machine.Described automatically send cotton machine
For breaing up cellucotton in heaps, including front conveyer belt, intermediate conveyor belt and skew nailing curtain conveyer belt, before described skew nailing curtain conveyer belt
Rear is provided with limitation hired roughneck's roller and blanking hired roughneck's roller.The fiber cotton loosening that vibration box is exported by described opener, opener goes out
Being connected between mouth with storage cotton machine entrance has interconnection system to send cotton machine；Described storage cotton machine is arranged in including storing up cotton machine casing, described casing
Having horizontal rotating shaft, rotating shaft one end to be provided with agitator arm, rotating shaft is additionally provided with staggered puddler, described rotating shaft is by electricity
Machine is rotated.
As preferably, described storage cotton machine box bottom is additionally provided with weighing device.
As preferably, described cotton-filling machine includes cotton-filling machine cabinet, is provided with horizontal rotating shaft, described rotating shaft in cotton-filling machine cabinet
Two ends are provided with hello cotton dish, and described hello cotton dish includes hello the cotton stalk of circumferentially dispersion shape distribution.
As preferably, described cotton stalk end of feeding connects the cotton feeding palte having vertical rotation axis, and described case front panel is less than feeding cotton
The position of dish is provided with opening for filling-in cotton.
As preferably, described cotton feeding palte being provided with some through holes, its front end is waveform.
As preferably, described pneumatic distribution formula pipeline includes pneumatic type tee T, and it connects to be provided with switching in tee T
The door-plate of cotton-filling machine channel switching, described door-plate is rotated by cylinder.
Compared with prior art, advantage of the present utility model and having the active effect that
This full-automatic opener fills cotton production line and includes automatically sending cotton machine, opener, interconnection system to send cotton machine, storage cotton machine, pneumatic
Formula send cotton machine, cotton-filling machine and pneumatic distribution formula pipeline, and many group machines connect and coordinate, it is achieved that down toy, variously-shaped leaning on
The automated production that pad, bedding, pet supplies etc. are filled, improves production efficiency.Cellucotton through this production line shredding
There is optimal lofting effect, not conglomeration, do not pollute.Interiors of products after filling is fluffy, it is uniform to fill.
Accompanying drawing explanation
Fig. 1 is the axonometric chart of this utility model production line；
Fig. 2 is the top view of this utility model production line；
Fig. 3 is the structural representation automatically sending cotton machine in this utility model production line；
Fig. 4 is the structural representation storing up cotton machine in this utility model production line；
Fig. 5 is the structural representation of cotton-filling machine in this utility model production line；
In the most each figure: 1, automatically send cotton machine；11, base；12, front conveyer belt；13, intermediate conveyor belt；14, skew nailing curtain is defeated
Send band；15, limitation hired roughneck's roller；16 blanking hired roughneck's rollers；17, vibration box；2, opener；3, interconnection system send cotton machine；4, pneumatic type is sent
Cotton machine；5, storage cotton machine；51, casing；52, storage cotton machine mouth-piece；53, storage cotton machine cotton output port；54, horizontal rotating shaft；55, paddle
Wheel；56, puddler；57, motor；58, weighing device；6, cotton-filling machine；61, three-way valve；62, cotton chamber is filled；621, cotton-filling machine charging
Mouthful；63, electric chamber；64, compressed air source unit；65, rotating shaft；66, cotton dish is fed；67, cotton stalk is fed；68, cotton feeding palte；69, opening for filling-in cotton；7, electricity
Control case.
Detailed description of the invention
In order to be better understood from this utility model, illustrate with embodiment below in conjunction with the accompanying drawings.
Embodiment: as shown in Figure 1 and Figure 2, a kind of full-automatic opener fills cotton production line, automatically send cotton including be sequentially connected with
Machine 1, opener 3, connection send cotton machine 4, storage cotton machine 5, pneumatic type to send cotton machine 4 separate unit or multiple stage cotton-filling machine and pneumatic distribution formula pipe
Road.Automatically send cotton machine 1 for breaing up cellucotton in heaps, and scatter transmission to vibration box 17, process through vibration box 17
Rear transmission includes organizing plucker roller to opener 2, described opener 2 more, makes the further shredding of cellucotton obtain fluffy cellucotton,
Opener 2 discharging opening connects interconnection system and send cotton machine 3, is delivered to store up cotton machine 5 by loose cellucotton through pipeline, in storage cotton machine 5
Cellucotton send cotton machine 4 to be delivered in cotton-filling machine 6 through pneumatic distribution formula pipeline through pneumatic type, carries out filling cotton.Described cotton-filling machine 6 is permissible
It it is one group, it is possible to connect multiple cotton-filling machine by three-way valve, it is achieved many group cotton-filling machines run simultaneously.Whole production line also includes electricity
Control case 7, is used for controlling each the operation of a machine, and display operational factor.By this production line, can realize sending cotton, opener, filling cotton
Full-automatic production.
Automatically send cotton machine 1 as it is shown on figure 3, described, including base 11, base is provided with front conveyer belt 12, middle conveying
Band 13, skew nailing curtain conveyer belt 14.Being provided with some skew nailings on skew nailing curtain conveyer belt 14, skew nailing curtain conveyer belt 14 front and back are provided with
Limitation hired roughneck's roller 15 and blanking hired roughneck's roller 16, limitation hired roughneck's roller 16 is provided with hired roughneck's roller brad.Set below blanking hired roughneck's roller 16
It is equipped with vibration box 17.Vibration box 17 rear connects opener 2, and opener is by further for the cellucotton through automatically sending cotton machine 1 to break up
Shredding, then send cotton machine to store in being delivered to store up cotton machine 5 in time connecting.
As shown in Figure 4, described storage cotton machine 5 includes casing 51, and casing 51 is provided with storage cotton machine mouth-piece 52 and storage cotton machine
Cotton output port 53.Being provided with horizontal rotating shaft 54 in described casing 51, described horizontal rotating shaft 54 one end is provided with agitator arm 55, described
Agitator arm 55 is plate shaped, by the outside radiation profiles of spindle central.Staggered stirring it is additionally provided with on horizontal rotating shaft 54
Bar 56, described horizontal rotating shaft is rotated by motor 57, is connected and has reductor between motor with horizontal rotating shaft, described box bottom
It is additionally provided with weighing device 58.This storage cotton machine is not only convenient for the implants such as the Cotton Gossypii after storing shredding, fiber, sponge, feather, and
And it is possible to prevent implant conglomeration because of extruding.Weighing device can detect the raw material weight in storage cotton machine in real time, and operator can
Operation according to storage cotton amount regulation and control upstream machines such as opener, it is achieved creation data.After storage cotton machine fills cellucotton, automatically
Cotton machine, opener and interconnection system is sent to send cotton machine operation suspension.Being connected between storage cotton machine 5 and cotton-filling machine 6 has pneumatic type to send cotton machine 4,
Pneumatic type send cotton machine 4 cotton output port to arrange by the door-plate sending cotton machine cylinder to control switch.
As it is shown in figure 5, described cotton-filling machine 6 includes cabinet, described cabinet is divided into through dividing plate and fills cotton chamber 62 and electric chamber 63,
Electrically both sides, chamber 63 are respectively provided with louvre.Described cotton rear board top, chamber 62 of filling is provided with cotton-filling machine charging aperture 64, and cotton-filling machine enters
Being sealedly connected with conveyance conduit on material mouth 621, the pipeline other end connects pneumatic type and send cotton machine.Described fill in cotton chamber 62 along left and right to
Being provided through the rotating shaft 65 of cabinet, rotating shaft 65 two ends are all set with feeds cotton dish 66, feeds cotton Pan66You center and the most circumferentially dissipates
Penetrating and many piece hello cotton stalks 67 are distributed, feeding cotton stalk 67 is tabular, and plate face is parallel to feed cotton dish 66 and arranges.Described hello cotton stalk 67 end
Connecting and have cotton feeding palte 68, cotton feeding palte 68 is provided with some through holes, its end is set to waveform.Described cabinet 1 front panel
The position feeding cotton dish 66 is provided with two opening for filling-in cotton 69, feeds cotton dish 66 and rotate with rotating shaft 65, stir and fill in cotton chamber 62
Implant, be passed to opening for filling-in cotton 69.Feed cotton stalk 67 end and add hello the cotton that area is bigger, make to stir area bigger.Feed cotton
Add some through holes on plate 68, plate face can be placed in rotary course because implant lighter to feather, cellucotton etc. is blown by wind-force
Open.Electrically being provided with the motor driving rotating shaft to rotate and compressed air source unit in chamber 63, compressed air source unit sprays gas to opening for filling-in cotton, will fill out
Fill thing and be filled with the outer Intradermal such as cushion.This cotton-filling machine only needs a motor and compressed air source unit 64, can meet two people and produce simultaneously, joint
Save power supply and equipment cost.Cabinet is closure designs, can effectively prevent implant from dispersing to Factory Building, it is ensured that Workplace is clean and tidy
Totally.
Production line operation process described in the present embodiment is as follows: once throw in the raw material of 200-350kg into automatically sending cotton
In machine, then opening the on and off switch on electric cabinet, click on the start button on display screen, each equipment enters running status.First
After first automatically sending cotton machine to be broken up raw material in heaps, being delivered to opener after vibration box processes, opener is by fiber cotton loosening
Store in interconnection system conveyer is delivered to store up cotton machine after with.When filling cellucotton in storage cotton machine, reach to store up in the weight of cotton machine
After limit, cotton machine, opener and interconnection system is automatically sent to send cotton machine operation suspension；When the cellucotton in cotton storage tank reaches lower weight limit
After, automatically send cotton machine, opener and interconnection system to send cotton machine to automatically begin to run.When operator carry out filling cotton by cotton-filling machine
Time, open the cotton switch that enters on cotton-filling machine, now the three-way valve above corresponding cotton-filling machine is opened into cotton logical under the control of cylinder
Road, cellucotton send cotton machine to be delivered in cotton-filling machine through pneumatic type, fills after cotton intracavity is full of, and cotton-entering channel is closed, and stops sending cotton；Its
His cotton-filling machine can be carried out into cotton operation.
Full-automatic opener described in the present embodiment fill cotton production line include automatically sending cotton machine, opener, interconnection system send cotton machine,
Storage cotton machine, pneumatic type send cotton machine and three cotton-filling machines connected by pneumatic distribution formula pipeline, many group machines to connect and coordinate, it is achieved that
The automated production that down toy, variously-shaped back cushion, bedding, pet supplies etc. are filled, improves production efficiency, fall
Low manually-operated security risk.Through the cellucotton of this production line shredding there is optimal lofting effect, not conglomeration, the most dirty
Dye.Interiors of products after filling is fluffy, it is uniform to fill.
The above, be only preferred embodiment of the present utility model, is not that this utility model is made other form
Restriction, any those skilled in the art are changed possibly also with the technology contents of the disclosure above or are modified as equivalent
The Equivalent embodiments of change is applied to other field, but every without departing from technical solutions of the utility model content, according to this reality
Any simple modification, equivalent variations and the remodeling made above example by novel technical spirit, still falls within this practicality new
The protection domain of type technical scheme.
Claims (6)
1. a full-automatic opener fills cotton production line, it is characterised in that: include that be sequentially connected with send cotton machine, opener, company automatically
The formula of connecing send cotton machine, storage cotton machine, pneumatic type to send cotton machine and the separate unit connected by pneumatic distribution formula pipeline or multiple stage cotton-filling machine；
Described automatically send cotton machine for breaing up cellucotton in heaps, including front conveyer belt, intermediate conveyor belt and skew nailing curtain conveyer belt,
Described skew nailing curtain conveyer belt front and back are provided with limitation hired roughneck's roller and blanking hired roughneck's roller；
The fiber cotton loosening that vibration box is exported by described opener, is connected between opener outlet with storage cotton machine entrance and has interconnection system
Send cotton machine；
Described storage cotton machine includes storing up cotton machine casing, is provided with horizontal rotating shaft in described casing, and rotating shaft one end is provided with agitator arm,
Being additionally provided with staggered puddler in rotating shaft, described rotating shaft is rotated by driven by motor.
Full-automatic opener the most according to claim 1 fills cotton production line, it is characterised in that: described storage cotton machine box bottom is also
It is provided with weighing device.
Full-automatic opener the most according to claim 1 fills cotton production line, it is characterised in that: described cotton-filling machine includes cotton-filling machine
Cabinet, is provided with horizontal rotating shaft in cotton-filling machine cabinet, described rotating shaft two ends are provided with feeds cotton dish, and described cotton dish of feeding includes along circle
Hello the cotton stalk of week dispersion shape distribution.
Full-automatic opener the most according to claim 3 fills cotton production line, it is characterised in that: described hello cotton stalk end connects to be had
The cotton feeding palte of vertical rotation axis, described case front panel is provided with opening for filling-in cotton less than the position feeding cotton dish.
Full-automatic opener the most according to claim 4 fills cotton production line, it is characterised in that: if being provided with on described cotton feeding palte
Dry through hole, its front end is waveform.
6. fill cotton production line according to the full-automatic opener described in Claims 2 or 3, it is characterised in that: described pneumatic distribution formula pipe
Road includes pneumatic type tee T, is provided with its door-plate of cotton-filling machine channel switching connected of switching in tee T, described door-plate by
Cylinder is rotated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620817638.9U CN205839221U (en) | 2016-07-25 | 2016-07-25 | A kind of full-automatic opener fills cotton production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620817638.9U CN205839221U (en) | 2016-07-25 | 2016-07-25 | A kind of full-automatic opener fills cotton production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205839221U true CN205839221U (en) | 2016-12-28 |
Family
ID=57641897
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620817638.9U Active CN205839221U (en) | 2016-07-25 | 2016-07-25 | A kind of full-automatic opener fills cotton production line |
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| Country | Link |
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| CN (1) | CN205839221U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108464693A (en) * | 2018-06-05 | 2018-08-31 | 东莞市顺展机械有限公司 | A kind of automation pillow quantifies production line |
| CN108516517A (en) * | 2018-05-04 | 2018-09-11 | 常熟市百联自动机械有限公司 | Pillow fills assembly line |
| CN110038308A (en) * | 2019-05-14 | 2019-07-23 | 济宁翔宇毛绒玩具股份有限公司 | A kind of down toy cotton-filling machine |
| CN110578191A (en) * | 2018-06-07 | 2019-12-17 | 里特机械公司 | Fill level measurement of a fiber bundle store |
-
2016
- 2016-07-25 CN CN201620817638.9U patent/CN205839221U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108516517A (en) * | 2018-05-04 | 2018-09-11 | 常熟市百联自动机械有限公司 | Pillow fills assembly line |
| CN108464693A (en) * | 2018-06-05 | 2018-08-31 | 东莞市顺展机械有限公司 | A kind of automation pillow quantifies production line |
| CN110578191A (en) * | 2018-06-07 | 2019-12-17 | 里特机械公司 | Fill level measurement of a fiber bundle store |
| CN110038308A (en) * | 2019-05-14 | 2019-07-23 | 济宁翔宇毛绒玩具股份有限公司 | A kind of down toy cotton-filling machine |
| CN110038308B (en) * | 2019-05-14 | 2024-01-16 | 济宁翔宇毛绒玩具股份有限公司 | Cotton filling machine for plush toy |
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