CN205839078U - A kind of on-line solution coiling machine - Google Patents
A kind of on-line solution coiling machine Download PDFInfo
- Publication number
- CN205839078U CN205839078U CN201620721653.3U CN201620721653U CN205839078U CN 205839078 U CN205839078 U CN 205839078U CN 201620721653 U CN201620721653 U CN 201620721653U CN 205839078 U CN205839078 U CN 205839078U
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- Prior art keywords
- lapper
- forming machine
- traction
- rolling
- guide groove
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Abstract
The utility model discloses a kind of on-line solution coiling machine, comprise material feeding system, first lapper and the second lapper, described forming machine is positioned at the sliding tray of connection frame, forming machine is moved between the first lapper and the second lapper along sliding tray in connection frame by actuator drives, the raw material of material feeding system enters in the first lapper or the second lapper by the traction drive roller being positioned on forming machine after forming machine shapes after the traction of traction driven voller, first lapper or the second lapper drive the first lapper or the second lapper rotates so that wire rod rolling through rolling driving means.The on-line solution coiling machine of the present invention, by being used alternatingly of the first lapper and the second lapper, makes the work that forming machine can continue, and production efficiency is high;Owing to being provided with radius adjusting apparatus, can be with the pile of wire of rolling correct radial;And compact conformation, occupation of land space is little, can save the equipment investment expense of solid solution craft.
Description
Technical field
The present invention relates to a kind of on-line solution coiling machine, belong to technical field of metallurgical machinery.
Background technology
Typically requiring austenite stainless steel wire rod and carry out solution treatment, it is off-line that production technology is generally divided into three kinds: one
Solution treatment, i.e. wire rod roller repairing rolling, enter back into special solution heat treatment furnace, and this technique energy loss is big, and speed is slow;
Two is half off-line solution treatment, sets single solution heat treatment furnace and shrend production line in wire rod workshop, when wire rod is after weaving silk,
It is quickly sent to Solution Treatment Furnace after high temperature collection is rolled up, then rolling shrend, two techniques need to be connected by this technique, and in needing workshop
There are enough places;Three is that on-line solution processes, and i.e. arranges heating or holding furnace on wire rod, utilizes more than the high temperature after Laying head
Heat, makes the insulation of coil side advance limit or heating, reaches the purpose of solution treatment.Therefore on-line solution processes technique, has and can subtract
Few energy loss, speed is fast, the advantage reducing occupied ground.
On-line solution coiling machine of the present invention integrates on-line solution and batches collection machine equipment function, belongs to on-line solution
The process equipment processed.Present device is not only suitable for austenitic stainless steel wire production, applies also for copper alloy etc. coloured
Wire rod production line.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention proposes a kind of on-line solution coiling machine, logical
Crossing being used alternatingly of the first lapper and the second lapper, reach the work that forming machine can continue, production efficiency is high.
Technical scheme: for solve above-mentioned technical problem, a kind of on-line solution coiling machine of the present invention, comprise material feeding system,
The forming machine that is connected with material feeding system and be positioned at the first lapper being arranged side by side below forming machine and the second lapper, described
Forming machine is positioned at the sliding tray of connection frame, forming machine by actuator drives in connection frame along sliding tray first
Move between lapper and the second lapper, the raw material of material feeding system through forming machine shape after by leading of being positioned on forming machine
Draw and drive roller to enter in the first lapper or the second lapper after the traction of traction driven voller, the first lapper or the second rolling
Machine drives the first lapper or the second lapper to rotate so that wire rod rolling through rolling driving means, at the first lapper
With the second lapper is equipped with inlet pipeline, the water of inlet pipeline enters in the first lapper or the second lapper, passes through
It is positioned at the water tank bottom the first lapper and the second lapper to discharge.
As preferably, comprising hydraulic workstation, the first hydraulic cylinder and expansion link, described first hydraulic cylinder passes through hydraulic
Driving expansion link of standing is flexible thus pulls forming machine to move in sliding tray.
As preferably, described forming machine comprises base, forming machine transmission case and drives motor, and described base is positioned at sliding tray
In, base is provided with forming machine transmission case, and forming machine transmission case is provided with driving motor, is provided with traction in forming machine transmission case
Driving roller and traction driven voller, described driving motor is connected with traction drive roller, and traction driven voller and the second hydraulic cylinder connect, the
Two Driven by Hydraulic Cylinder traction driven vollers move thus are matched for clamping tightly wire rod with traction drive roller.
As preferably, described forming machine transmission case is provided with radius adjusting apparatus, and described radius adjusting apparatus comprises servo
Motor, leading screw, shaping regulation roller and shifting chute, described servomotor is connected with leading screw, and the described regulation roller that shapes connects with nut seat
Connecing, nut seat is positioned in the shifting chute of forming machine transmission case, and the nut sleeve in nut seat is on leading screw, when servomotor rotates
Time, nut seat can move along a straight line in shifting chute, thus shape regulation roller and also move.
As preferably, the described Way out shaping regulation roller is provided with rolling guider, and wire rod entered shaping regulation roller
Lead back in the first lapper or the second lapper through rolling guider afterwards.
As preferably, being provided with position sensor in described shifting chute, position sensor is connected with electric control cabinet.
As preferably, described material feeding system comprises splicing guide groove, entrance pinch roll and mobile guide groove, described entrance pinch roll
Being positioned at the porch of splicing guide groove, when being located remotely from the second lapper work of material feeding system, mobile guide groove is driven by cylinder
Dynamic mobile guide groove moves into place in splicing guide groove along guide rail, extends splicing guide groove.
As preferably, described rolling driving means comprises chain case, reducing motor and the revolution being positioned on connection frame
Axle, is provided with drive sprocket and driven sprocket in described chain case, reducing motor drives drive sprocket to rotate, and drive sprocket passes through
Chain-driving driven sprocket rotates, and gyroaxis is coaxially connected with driven sprocket, gyroaxis and the first lapper or the second lapper
Solid solution cylinder connect, gyroaxis is cased with the pivoting support being positioned on chain case, by gyroaxis drive solid solution cylinder
Rotate.
As preferably, the porch of forming machine is provided with the front guide slot moved with forming machine.
Beneficial effect: the on-line solution coiling machine of the present invention, by being used alternatingly of the first lapper and the second lapper,
Making the work that forming machine can continue, production efficiency is high;Owing to being provided with radius adjusting apparatus, can be with the wire rod of rolling correct radial
Heap;And compact conformation, occupation of land space is little, can save the equipment investment expense of solid solution craft.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of A-A sectional view half-twist counterclockwise in Fig. 1.
Fig. 3 is the zoomed-in view in Fig. 1 at B.
Detailed description of the invention
Below in conjunction with the accompanying drawings the present invention is further described.
As shown in Figure 1 to Figure 3, a kind of on-line solution coiling machine of the present invention, comprise material feeding system and be connected with material feeding system
Forming machine 8 and be positioned at the first lapper being arranged side by side below forming machine 8 and the second lapper 7, the first lapper is positioned at
Second lapper 7 and the centre position of material feeding system, described forming machine 8 is positioned at the sliding tray 35 of connection frame 9, forming machine 8
Driven by actuating device 10 and move between the first lapper and the second lapper 7 along sliding tray 35 in connection frame 9, pass
Dynamic device 10 is preferably fluid pressure drive device, comprises hydraulic workstation, the first hydraulic cylinder and expansion link, and the first hydraulic cylinder passes through liquid
Pressure work station drives expansion link flexible thus pulls forming machine 8 to move in sliding tray 35, and the raw material of material feeding system is through shaping
Machine 8 enters the first lapper by the traction drive roller 14 being positioned on forming machine 8 after shaping after the traction of traction driven voller 15
Or second in lapper 7, the first lapper or the second lapper 7 drive the first lapper or the second one-tenth through rolling driving means
Volume machine 7 rotates so that wire rod 16 rolling, is equipped with inlet pipeline 22 in the first lapper and the second lapper 7, water inlet
The water of pipeline 22 enters in the first lapper or the second lapper 7, by being positioned at bottom the first lapper and the second lapper 7
Water tank 27 discharge.Thering is provided raw material by material feeding system, become wire rod 16 in forming machine 8, wire rod 16 drops into first
In lapper or the second lapper 7, lapper completes solid solution craft.
In the present invention, described forming machine 8 comprises base 36, forming machine transmission case 37 and drives motor 13, described base
36 are positioned in sliding tray 35, and base 36 is provided with forming machine transmission case 37, and forming machine transmission case 37 is provided with driving motor 13,
Being provided with traction drive roller 14 and traction driven voller 15 in forming machine transmission case 37, described driving motor 13 is with traction drive roller 14 even
Connect, traction driven voller 15 be connected with the second hydraulic cylinder 19, second hydraulic cylinder 19 drive draw driven voller 15 move thus with traction
Roller 14 is driven to be matched for clamping tightly wire rod 16.Described forming machine transmission case 37 is provided with radius adjusting apparatus, described radius adjusting apparatus
Comprising servomotor 38, leading screw 40, shape regulation roller 42 and shifting chute 39, described servomotor 38 is connected with leading screw 40, described
Shaping regulation roller 42 to be connected with nut seat 43, nut seat 43 is positioned in the shifting chute 39 of forming machine transmission case, in nut seat 43
Nut sleeve is on leading screw 40, and when servomotor rotates, nut seat 43 can move along a straight line in shifting chute, thus shapes regulation roller
42 also move.Adjust moving process: devising shifting chute, servo electricity on forming machine transmission case top panel, 38 drive leading screw 40 turns
Dynamic, leading screw 40 and nut seat 43 constitute lead screw pair transmission, and nut seat is arranged in shifting chute 39, when servomotor rotates, and spiral shell
Female seat 43 can move along a straight line in shifting chute.Shape regulation roller to be fixed on nut seat, and can move with nut seat, so
Achieve shaping regulation roller to move along a straight line under servomotor rotates.When servomotor rotation direction changes, shape regulation roller straight
The line direction of motion also changes.The described Way out shaping regulation roller 42 is provided with rolling guider 17, rolling guider 17
For directive wheel, directive wheel is arranged on transmission case, and wire rod 16 was led through rolling guider 17 after entering shaping regulation roller 42
Back in the first lapper or the second lapper 7.Described shifting chute 39 is provided with position sensor 41, position sensor 41
Being connected with electric control cabinet 4, electric control cabinet 4 is connected with all of motor, and is connected with hydraulic cylinder, control all motors and
The motion of hydraulic cylinder.The wire rod bending lopping through shaping regulation roller 42 passes through the downward coiled coil of rolling guider 17 again,
Enter in the solid solution cylinder 20 of lapper.
In the present invention, described material feeding system comprises splicing guide groove 1, entrance pinch roll 2 and mobile guide groove 3, described entrance
Pinch roll 2 is positioned at the porch of splicing guide groove 1, and when the second lapper 7 works, mobile guide groove 3 drives mobile leading by cylinder 6
Groove 3 moves into place in splicing guide groove 1 along guide rail 5, extends splicing guide groove 1.The first lapper work is become by the second lapper 7
Time, guide groove length need to diminish, mobile guide groove removal production line;When the first lapper become the second lapper 7 work time, guide groove length
Needing to lengthen, mobile guide groove accesses production line.
In the present invention, described rolling driving means comprises chain case 29, the reducing motor 34 being positioned on connection frame 9
With gyroaxis 24, being provided with drive sprocket 33 and driven sprocket 26 in described chain case, reducing motor drives drive sprocket 33 turns
Dynamic, drive sprocket 33 drives driven sprocket 26 to rotate by chain 32, and gyroaxis 24 is coaxially connected with driven sprocket 26, gyroaxis
24 are connected with the solid solution cylinder 20 of the first lapper or the second lapper 7, are cased with being positioned on chain case on gyroaxis 24
Pivoting support 23, drives solid solution cylinder 20 to rotate by gyroaxis 24, is provided with access panel 30 on chain case.
When the first lapper carries out operation, mobile guide groove 3 removal departs from production line, and forming machine 8 moves to the first rolling
Machine, forming machine front guide slot 12 also moves on the first lapper direction with forming machine 8.Treat that lapper completes solid solution and rolling is collected
After, forming machine 8 moves on the second lapper, and forming machine front guide slot 12 also moves on the second lapper direction with forming machine 8,
Mobile guide groove 3 moves into production line, makes pan feeding direction through.Now, the first lapper carries out lifting to wire rod 16 and rolls off the production line, second
Solid solution and rolling collecting process is proceeded on lapper.When the second lapper completes solid solution and rolling collecting process, then switch
To the first lapper, by above-mentioned alternately station production operation, can realize producing continuously.
In the present invention, the driving motor 13 of traction drive roller 14 is connected with forming machine transmission case 37, to traction drive roller
14 provide torsion, and when wire rod 16 enters between traction drive roller 14 and traction driven voller 15, the second hydraulic cylinder 19 promotes traction
Driven voller 15 " clamping " traction wire rod, draws to shaping regulation roller 42, and hydraulic cylinder is by fluid pressure line 18 and hydraulic power station 11
Connect.
In the present invention, in solid solution cylinder 20, the flow direction of water is as follows, and water is put into by inlet pipeline 22, solid solution cylinder 20
Interior water is entered sectional water tank 27 by cylinder downcomer 31, then by water return pipeline 28 device for transferring.In solid solution cylinder 20
The water yield, is realized by the inflow of regulation inlet pipeline 22.The wire rod reaching solid solution craft temperature enters in solid solution cylinder 20,
By changing inflow, complete solid solution operation.
It is arranged to roll support 21 in solid solution cylinder 20, during lifting discharging, becomes roll support 21 from solid solution cylinder together with wire rod 16
Body 20 hangs away.The Tong Di center of solid solution cylinder 20 is provided with gyroaxis 24, uses with pivoting support 23 outer ring at the bottom of the cylinder of solid solution cylinder 20
Bolt-connection, pivoting support 23 inner ring is bolted with rotating stand 25, and rotating stand 25 is fixed on chain case,
Driven sprocket 26 it is assembled with on gyroaxis 24.
In the present invention, for ensureing that on-line solution coiling machine runs well, wire rod linear velocity in this equipment is the most identical.
The rotating speed of entrance pinch roll 2, the rotating speed of traction drive roller 14, shape the rotating speed of servomotor 38, drive sprocket 33 rotating speed all
Carry out speed governing by changing corresponding driving electric machine frequency, and each electric machine frequency in electrical control cabinet by the programme-control set
Join, it is achieved coiling speed automatically controls.
The above is only the preferred embodiment of the present invention, it should be pointed out that: for the ordinary skill people of the art
For Yuan, under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (9)
1. an on-line solution coiling machine, it is characterised in that: comprise forming machine that material feeding system is connected with material feeding system and be positioned at
The first lapper being arranged side by side below forming machine and the second lapper, described forming machine is positioned at the sliding tray of connection frame
In, forming machine is moved between the first lapper and the second lapper along sliding tray in connection frame by actuator drives
Dynamic, the raw material of material feeding system is leading by the traction drive roller being positioned on forming machine and traction driven voller after forming machine shapes
Entering in the first lapper or the second lapper after drawing, the first lapper or the second lapper drive the through rolling driving means
One lapper or the second lapper rotate so that wire rod rolling, are equipped with into water in the first lapper and the second lapper
Pipeline, the water of inlet pipeline enters in the first lapper or the second lapper, by being positioned at the first lapper and the second rolling
The water tank of motor spindle is discharged.
On-line solution coiling machine the most according to claim 1, it is characterised in that: described actuating device is hydraulic-driven dress
Putting, comprise hydraulic workstation, the first hydraulic cylinder and expansion link, described first hydraulic cylinder drives expansion link to stretch by hydraulic workstation
Contract thus pull forming machine to move in sliding tray.
On-line solution coiling machine the most according to claim 1, it is characterised in that: described forming machine comprises base, forming machine
Transmission case and driving motor, described base is positioned in sliding tray, and base is provided with forming machine transmission case, and forming machine transmission case sets
There is driving motor, forming machine transmission case is provided with traction drive roller and traction driven voller, described driving motor and traction drive
Roller connects, and traction driven voller and the second hydraulic cylinder connect, and the second Driven by Hydraulic Cylinder traction driven voller moves thus and traction drive
Roller is matched for clamping tightly wire rod.
On-line solution coiling machine the most according to claim 3, it is characterised in that: described forming machine transmission case is provided with radius
Adjusting apparatus, described radius adjusting apparatus comprises servomotor, leading screw, shaping regulation roller and shifting chute, described servomotor with
Leading screw connects, and the described regulation roller that shapes is connected with nut seat, and nut seat is positioned in the shifting chute of forming machine transmission case, in nut seat
Nut sleeve on leading screw, when servomotor rotates, nut seat can move along a straight line in shifting chute, thus shape regulation roller also
Mobile.
On-line solution coiling machine the most according to claim 4, it is characterised in that: the described Way out shaping regulation roller sets
Having rolling guider, wire rod was led back into the first lapper or the through rolling guider after entering shaping regulation roller
In two lappers.
On-line solution coiling machine the most according to claim 1, it is characterised in that: described shifting chute is provided with position sensing
Device, position sensor is connected with electric control cabinet.
On-line solution coiling machine the most according to claim 1, it is characterised in that: described material feeding system comprise splicing guide groove,
Entrance pinch roll and mobile guide groove, described entrance pinch roll is positioned at the porch of splicing guide groove, when being located remotely from material feeding system
During the second lapper work, mobile guide groove moves guide groove by air cylinder driven and moves into place in splicing guide groove along guide rail, extends
Splicing guide groove.
On-line solution coiling machine the most according to claim 1, it is characterised in that: described rolling driving means comprises to be positioned at and connects
Pick the chain case on frame, reducing motor and gyroaxis, is provided with drive sprocket and driven sprocket, subtracts in described chain case
Speed motor drives drive sprocket to rotate, and drive sprocket is rotated by chain-driving driven sprocket, and gyroaxis is coaxial with driven sprocket
Connecting, the solid solution cylinder of gyroaxis and the first lapper or the second lapper connects, and is cased with being positioned at chain case on gyroaxis
On pivoting support, by gyroaxis drive solid solution barrel body rotation, be provided with the one-tenth roll support of loading wire in solid solution cylinder.
On-line solution coiling machine the most according to claim 1, it is characterised in that: the porch of forming machine is provided with forming machine
The front guide slot of movement.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620721653.3U CN205839078U (en) | 2016-07-08 | 2016-07-08 | A kind of on-line solution coiling machine |
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Application Number | Priority Date | Filing Date | Title |
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CN201620721653.3U CN205839078U (en) | 2016-07-08 | 2016-07-08 | A kind of on-line solution coiling machine |
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CN205839078U true CN205839078U (en) | 2016-12-28 |
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CN201620721653.3U Withdrawn - After Issue CN205839078U (en) | 2016-07-08 | 2016-07-08 | A kind of on-line solution coiling machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106011451A (en) * | 2016-07-08 | 2016-10-12 | 江苏省冶金设计院有限公司 | On-line solution treating and coiling machine |
-
2016
- 2016-07-08 CN CN201620721653.3U patent/CN205839078U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106011451A (en) * | 2016-07-08 | 2016-10-12 | 江苏省冶金设计院有限公司 | On-line solution treating and coiling machine |
CN106011451B (en) * | 2016-07-08 | 2017-11-07 | 江苏省冶金设计院有限公司 | A kind of on-line solution coiling machine |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20161228 Effective date of abandoning: 20171107 |