CN106011451A - On-line solution treating and coiling machine - Google Patents
On-line solution treating and coiling machine Download PDFInfo
- Publication number
- CN106011451A CN106011451A CN201610533166.9A CN201610533166A CN106011451A CN 106011451 A CN106011451 A CN 106011451A CN 201610533166 A CN201610533166 A CN 201610533166A CN 106011451 A CN106011451 A CN 106011451A
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- CN
- China
- Prior art keywords
- lapper
- forming machine
- machine
- coiling machine
- traction
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/562—Details
- C21D9/563—Rolls; Drums; Roll arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/02—Rotary devices, e.g. with helical forwarding surfaces
- B65H51/04—Rollers, pulleys, capstans, or intermeshing rotary elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses an on-line solution treating and coiling machine. The on-line solution treating and coiling machine comprises a feeding system, a first coiling machine and a second coiling machine. A forming machine is located inside a sliding tank of a connecting machine frame and is driven by a drive device to move along the sliding tank inside the connecting machine frame and between the first coiling machine and the second coiling machine. After being formed by the forming machine, raw materials of the feeding system enter the first coiling machine or the second coiling machine through traction of a first traction driving roller and a second traction driving roller on the forming machine, and the first coiling machine or the second coiling machine is driven to rotate by a coiling driving device so that a wire rod can be coiled. According to the on-line solution treating and coiling machine, the forming machine can work continuously through alternate use of the first coiling machine and the second coiling machine, and the production efficiency is high; due to a radius adjusting device, wire rod piles with suitable radiuses can be coiled; and the structure is compact, the occupied space is small, and the equipment investment cost of the solid solution treatment process can be reduced.
Description
Technical field
The present invention relates to a kind of on-line solution coiling machine, belong to technical field of metallurgical machinery.
Background technology
Typically requiring austenite stainless steel wire rod and carry out solution treatment, it is that off-line is solid that production technology is generally divided into three kinds: one
Molten process, i.e. wire rod roller repairing rolling, enter back into special solution heat treatment furnace, and this technique energy loss is big, speed
Slowly；Two is half off-line solution treatment, sets single solution heat treatment furnace and shrend production line in wire rod workshop, when wire rod exists
After weaving silk, after high temperature collection is rolled up, it is quickly sent to Solution Treatment Furnace, then rolling shrend, two techniques need to be connected by this technique,
And in needing workshop, have enough places；Three is that on-line solution processes, and i.e. arranges heating or holding furnace on wire rod, and utilization is weaved silk
High-temperature residual heat after machine, makes the insulation of coil side advance limit or heating, reaches the purpose of solution treatment.Therefore at on-line solution
Science and engineering skill, has and can reduce energy loss, and speed is fast, the advantage reducing occupied ground.
On-line solution coiling machine of the present invention integrates on-line solution and batches collection machine equipment function, belongs to on-line solution
The process equipment processed.Present device is not only suitable for austenitic stainless steel wire production, and applying also for copper alloy etc. has
Color wire rod production line.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention proposes a kind of on-line solution coiling machine, logical
Crossing being used alternatingly of the first lapper and the second lapper, reach the work that forming machine can continue, production efficiency is high.
Technical scheme: for solve above-mentioned technical problem, a kind of on-line solution coiling machine of the present invention, comprise material feeding system,
The forming machine that is connected with material feeding system and be positioned at the first lapper being arranged side by side below forming machine and the second lapper, institute
Stating forming machine and be positioned at the sliding tray of connection frame, forming machine is existed along sliding tray in connection frame by actuator drives
Move between first lapper and the second lapper, the raw material of material feeding system through forming machine shape after by being positioned at forming machine
On traction drive roller and traction driven voller traction after enter in the first lapper or the second lapper, the first lapper or
Second lapper drives the first lapper or the second lapper to rotate so that wire rod rolling through rolling driving means,
Being equipped with inlet pipeline in first lapper and the second lapper, the water of inlet pipeline enters into the first lapper or the second one-tenth
In volume machine, discharge by being positioned at the water tank bottom the first lapper and the second lapper.
As preferably, comprising hydraulic workstation, the first hydraulic cylinder and expansion link, described first hydraulic cylinder passes through hydraulic
Driving expansion link of standing is flexible thus pulls forming machine to move in sliding tray.
As preferably, described forming machine comprises base, forming machine transmission case and drives motor, and described base is positioned at sliding tray
In, base is provided with forming machine transmission case, and forming machine transmission case is provided with driving motor, is provided with in forming machine transmission case
Traction drive roller and traction driven voller, described driving motor is connected with traction drive roller, traction driven voller and the second hydraulic cylinder
Connecting, the second Driven by Hydraulic Cylinder traction driven voller moves thus is matched for clamping tightly wire rod with traction drive roller.
As preferably, described forming machine transmission case is provided with radius adjusting apparatus, and described radius adjusting apparatus comprises servo electricity
Machine, leading screw, shaping regulation roller and shifting chute, described servomotor is connected with leading screw, and described shaping regulates roller and nut seat
Connecting, nut seat is positioned in the shifting chute of forming machine transmission case, and the nut sleeve in nut seat, on leading screw, works as servomotor
During rotation, nut seat can move along a straight line in shifting chute, thus shape regulation roller and also move.
As preferably, the described Way out shaping regulation roller is provided with rolling guider, wire rod entered shaping regulation roller it
After lead back in the first lapper or the second lapper through rolling guider.
As preferably, being provided with position sensor in described shifting chute, position sensor is connected with electric control cabinet.
As preferably, described material feeding system comprises splicing guide groove, entrance pinch roll and mobile guide groove, described entrance pinch roll
Being positioned at the porch of splicing guide groove, when being located remotely from the second lapper work of material feeding system, mobile guide groove passes through cylinder
Drive mobile guide groove to move into place in splicing guide groove along guide rail, extend splicing guide groove.
As preferably, described rolling driving means comprises chain case, reducing motor and the gyroaxis being positioned on connection frame,
Being provided with drive sprocket and driven sprocket in described chain case, reducing motor drives drive sprocket to rotate, and drive sprocket passes through
Chain-driving driven sprocket rotates, and gyroaxis is coaxially connected with driven sprocket, gyroaxis and the first lapper or the second rolling
The solid solution cylinder of machine connects, and is cased with the pivoting support being positioned on chain case, drives solid solution by gyroaxis on gyroaxis
Barrel body rotation.
As preferably, the porch of forming machine is provided with the front guide slot moved with forming machine.
Beneficial effect: the on-line solution coiling machine of the present invention, by being used alternatingly of the first lapper and the second lapper,
Making the work that forming machine can continue, production efficiency is high；Owing to being provided with radius adjusting apparatus, can be with rolling correct radial
Pile of wire；And compact conformation, occupation of land space is little, can save the equipment investment expense of solid solution craft.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of A-A sectional view half-twist counterclockwise in Fig. 1.
Fig. 3 is the zoomed-in view in Fig. 1 at B.
Detailed description of the invention
Below in conjunction with the accompanying drawings the present invention is further described.
As shown in Figure 1 to Figure 3, a kind of on-line solution coiling machine of the present invention, comprises material feeding system and material feeding system connects
The forming machine 8 that connects and be positioned at the first lapper being arranged side by side below forming machine 8 and the second lapper 7, the first rolling
Machine is positioned at the second lapper 7 and the centre position of material feeding system, and described forming machine 8 is positioned at the sliding tray 35 of connection frame 9
In, forming machine 8 is driven in connection frame 9 along sliding tray 35 the first lapper and the second one-tenth by actuating device 10
Moving between volume machine 7, actuating device 10 is preferably fluid pressure drive device, comprise hydraulic workstation, the first hydraulic cylinder and
Expansion link, the first hydraulic cylinder drives expansion link flexible by hydraulic workstation thus pulls forming machine 8 in sliding tray 35
Mobile, the raw material of material feeding system after forming machine 8 shapes by the traction drive roller 14 being positioned on forming machine 8 with lead
Enter in the first lapper or the second lapper 7 after drawing the traction of driven voller 15, the first lapper or the second lapper 7
The first lapper or the second lapper 7 is driven to rotate so that wire rod 16 rolling through rolling driving means, first
Being equipped with inlet pipeline 22 in lapper and the second lapper 7, the water of inlet pipeline 22 enters into the first lapper or
In two lappers 7, discharge by being positioned at the water tank 27 bottom the first lapper and the second lapper 7.By pan feeding system
System provides raw material, becomes wire rod 16 in forming machine 8, and wire rod 16 drops into the first lapper or the second rolling
In machine 7, lapper completes solid solution craft.
In the present invention, described forming machine 8 comprises base 36, forming machine transmission case 37 and drives motor 13, the described end
Seat 36 is positioned in sliding tray 35, and base 36 is provided with forming machine transmission case 37, and forming machine transmission case 37 is provided with driving
Motor 13, is provided with traction drive roller 14 and traction driven voller 15, described driving motor 13 in forming machine transmission case 37
Being connected with traction drive roller 14, traction driven voller 15 is connected with the second hydraulic cylinder 19, and the second hydraulic cylinder 19 drives traction
Driven voller 15 moves thus is matched for clamping tightly wire rod 16 with traction drive roller 14.Described forming machine transmission case 37 is provided with half
Footpath adjusting apparatus, described radius adjusting apparatus comprises servomotor 38, leading screw 40, shapes regulation roller 42 and shifting chute 39,
Described servomotor 38 is connected with leading screw 40, and the described regulation roller 42 that shapes is connected with nut seat 43, nut seat 43
In the shifting chute 39 of forming machine transmission case, the nut sleeve in nut seat 43 is on leading screw 40, when servomotor rotates
Time, nut seat 43 can move along a straight line in shifting chute, thus shape regulation roller 42 and also move.Adjust moving process: become
Devising shifting chute, servo electricity on shape machine transmission case top panel, 38 drive leading screw 40 to rotate, leading screw 40 and nut seat 43
Constituting lead screw pair transmission, nut seat is arranged in shifting chute 39, and when servomotor rotates, nut seat 43 can move
Linear motion in groove.Shape regulation roller to be fixed on nut seat, and can move with nut seat, be achieved in that shaping
Regulation roller moves along a straight line under servomotor rotates.When servomotor rotation direction changes, shape regulation roller linear motion side
To also changing.The described Way out shaping regulation roller 42 is provided with rolling guider 17, and rolling guider 17 is for leading
To wheel, directive wheel is arranged on transmission case, and wire rod 16 entered shaping regulation roller 42 afterwards through rolling guider 17
Lead back in the first lapper or the second lapper 7.Described shifting chute 39 is provided with position sensor 41, position
Sensor 41 is connected with electric control cabinet 4, and electric control cabinet 4 is connected with all of motor, and is connected with hydraulic cylinder,
Control the motion of all motors and hydraulic cylinder.The wire rod bending lopping through shaping regulation roller 42 guides dress by rolling again
Put 17 downward coiled coils, enter in the solid solution cylinder 20 of lapper.
In the present invention, described material feeding system comprises splicing guide groove 1, entrance pinch roll 2 and mobile guide groove 3, described in enter
Mouth pinch roll 2 is positioned at the porch of splicing guide groove 1, and when the second lapper 7 works, mobile guide groove 3 is by cylinder 6
Drive mobile guide groove 3 to move into place in splicing guide groove 1 along guide rail 5, extend splicing guide groove 1.By the second lapper 7
When becoming the first lapper work, guide groove length need to diminish, mobile guide groove removal production line；When the first lapper becomes the second one-tenth
When volume machine 7 works, guide groove length needs to lengthen, and mobile guide groove accesses production line.
In the present invention, described rolling driving means comprises chain case 29, the reducing motor being positioned on connection frame 9
34 and gyroaxis 24, described chain case is provided with drive sprocket 33 and driven sprocket 26, reducing motor drives chain
Wheel 33 rotation, drive sprocket 33 drives driven sprocket 26 to rotate by chain 32, gyroaxis 24 and driven sprocket 26
Coaxially connected, gyroaxis 24 is connected with the solid solution cylinder 20 of the first lapper or the second lapper 7, at gyroaxis 24
On be cased with the pivoting support 23 that is positioned on chain case, drive solid solution cylinder 20 to rotate, at Chain conveyer by gyroaxis 24
Case is provided with access panel 30.
When the first lapper carries out operation, mobile guide groove 3 removal departs from production line, and forming machine 8 moves to the first rolling
Machine, forming machine front guide slot 12 also moves on the first lapper direction with forming machine 8.Treat that lapper completes solid solution and becomes
After retracting collection, forming machine 8 moves on the second lapper, and forming machine front guide slot 12 also moves to second with forming machine 8
On lapper direction, mobile guide groove 3 moves into production line, makes pan feeding direction through.Now, to wire rod on the first lapper
16 carry out lifting rolls off the production line, and the second lapper proceeds solid solution and rolling collecting process.When the second lapper completes solid solution
With rolling collecting process, then switch to the first lapper, by above-mentioned alternately station production operation, can realize producing continuously.
In the present invention, the driving motor 13 of traction drive roller 14 is connected with forming machine transmission case 37, to traction drive
Roller 14 provides torsion, when wire rod 16 enters between traction drive roller 14 and traction driven voller 15, and the second hydraulic cylinder 19
Promoting traction driven voller 15 " clamping " traction wire rod, draw to shaping regulation roller 42, hydraulic cylinder passes through fluid pressure line 18
It is connected with hydraulic power station 11.
In the present invention, in solid solution cylinder 20, the flow direction of water is as follows, and water is put into by inlet pipeline 22, solid solution cylinder
Water in 20 is entered sectional water tank 27 by cylinder downcomer 31, then by water return pipeline 28 device for transferring.Solid solution cylinder
The water yield in body 20, is realized by the inflow of regulation inlet pipeline 22.The wire rod reaching solid solution craft temperature enters
In solid solution cylinder 20, by changing inflow, complete solid solution operation.
It is arranged to roll support 21 in solid solution cylinder 20, during lifting discharging, becomes roll support 21 from solid solution together with wire rod 16
Cylinder 20 hangs away.The Tong Di center of solid solution cylinder 20 is provided with gyroaxis 24, at the bottom of the cylinder of solid solution cylinder 20 and pivoting support
23 outer rings are bolted, and pivoting support 23 inner ring is bolted with rotating stand 25, and rotating stand 25 is installed solid
It is scheduled on chain case, gyroaxis 24 is assembled with driven sprocket 26.
In the present invention, for ensureing that on-line solution coiling machine runs well, wire rod linear velocity in this equipment is the most identical.
The rotating speed of entrance pinch roll 2, the rotating speed of traction drive roller 14, the shaping rotating speed of servomotor 38, drive sprocket 33
Rotating speed all carry out speed governing by changing corresponding driving electric machine frequency, and each electric machine frequency in electrical control cabinet by setting
Programme-control is mated, it is achieved coiling speed automatically controls.
The above is only the preferred embodiment of the present invention, it should be pointed out that: for those skilled in the art
For, under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improvements and modifications are also
Should be regarded as protection scope of the present invention.
Claims (9)
1. an on-line solution coiling machine, it is characterised in that: comprise the forming machine that material feeding system is connected with material feeding system
With the first lapper being arranged side by side being positioned at below forming machine and the second lapper, described forming machine is positioned at connection frame
In sliding tray, forming machine by actuator drives in connection frame along sliding tray at the first lapper and the second lapper
Between move, the raw material of material feeding system after forming machine shapes by the traction drive roller that is positioned on forming machine and traction from
Entering in the first lapper or the second lapper after the traction of action roller, the first lapper or the second lapper drive through rolling
Device drives the first lapper or the second lapper to rotate so that wire rod rolling, at the first lapper and the second lapper
In be equipped with inlet pipeline, the water of inlet pipeline enters in the first lapper or the second lapper, by being positioned at the first one-tenth
Water tank bottom volume machine and the second lapper is discharged.
On-line solution coiling machine the most according to claim 1, it is characterised in that: described actuating device is that hydraulic pressure drives
Dynamic device, comprises hydraulic workstation, the first hydraulic cylinder and expansion link, and described first hydraulic cylinder is driven by hydraulic workstation
Expansion link is flexible thus pulls forming machine to move in sliding tray.
On-line solution coiling machine the most according to claim 1, it is characterised in that: described forming machine comprise base,
Forming machine transmission case and driving motor, described base is positioned in sliding tray, and base is provided with forming machine transmission case, forming machine
Transmission case is provided with driving motor, is provided with traction drive roller and traction driven voller, described driving electricity in forming machine transmission case
Machine is connected with traction drive roller, and traction driven voller and the second hydraulic cylinder connect, and the second Driven by Hydraulic Cylinder traction driven voller moves
Thus it is matched for clamping tightly wire rod with traction drive roller.
On-line solution coiling machine the most according to claim 3, it is characterised in that: set on described forming machine transmission case
Radius adjusting apparatus, described radius adjusting apparatus is had to comprise servomotor, leading screw, shaping regulation roller and shifting chute, described
Servomotor is connected with leading screw, and the described regulation roller that shapes is connected with nut seat, and nut seat is positioned at the movement of forming machine transmission case
In groove, the nut sleeve in nut seat is on leading screw, and when servomotor rotates, nut seat can move along a straight line in shifting chute,
Thus shape regulation roller and also move.
On-line solution coiling machine the most according to claim 4, it is characterised in that: the described outlet shaping regulation roller
Direction is provided with rolling guider, and wire rod was led back into the first one-tenth through rolling guider after entering shaping regulation roller
In volume machine or the second lapper.
On-line solution coiling machine the most according to claim 1, it is characterised in that: described shifting chute is provided with position
Sensor, position sensor is connected with electric control cabinet.
On-line solution coiling machine the most according to claim 1, it is characterised in that: described material feeding system comprises splicing
Guide groove, entrance pinch roll and mobile guide groove, described entrance pinch roll is positioned at the porch of splicing guide groove, when be located remotely from into
During the second lapper work of material system, mobile guide groove moves guide groove by air cylinder driven and moves into place along guide rail and lead in splicing
In groove, extend splicing guide groove.
On-line solution coiling machine the most according to claim 1, it is characterised in that: described rolling driving means comprises
Chain case, reducing motor and the gyroaxis being positioned on connection frame, is provided with drive sprocket and driven in described chain case
Sprocket wheel, reducing motor drive drive sprocket rotate, drive sprocket rotates by chain-driving driven sprocket, gyroaxis and from
Movable sprocket is coaxially connected, and the solid solution cylinder of gyroaxis and the first lapper or the second lapper connects, and is cased with on gyroaxis
The pivoting support being positioned on chain case, drives solid solution barrel body rotation by gyroaxis, is provided with loading wire in solid solution cylinder
One-tenth roll support.
9. according to the on-line solution coiling machine shown in claim 1, it is characterised in that: the porch of forming machine be provided with
The front guide slot that forming machine moves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610533166.9A CN106011451B (en) | 2016-07-08 | 2016-07-08 | A kind of on-line solution coiling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610533166.9A CN106011451B (en) | 2016-07-08 | 2016-07-08 | A kind of on-line solution coiling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106011451A true CN106011451A (en) | 2016-10-12 |
| CN106011451B CN106011451B (en) | 2017-11-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610533166.9A Active CN106011451B (en) | 2016-07-08 | 2016-07-08 | A kind of on-line solution coiling machine |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4062528A (en) * | 1976-01-19 | 1977-12-13 | Ditta M. El. F.O. | Device for direct annealing of metal wire leaving an operating machine |
| JPS59129734A (en) * | 1983-01-17 | 1984-07-26 | Sumitomo Metal Ind Ltd | Continuous heat holding furnace for steel wire rod |
| CN101798666A (en) * | 2009-02-09 | 2010-08-11 | 北京有色金属研究总院 | On-line solid solution treatment method for copper alloy used for lead frame |
| CN202877229U (en) * | 2012-09-25 | 2013-04-17 | 丁校初 | Cold rolling mill |
| US20150266682A1 (en) * | 2014-03-18 | 2015-09-24 | Funai Electric Co., Ltd. | Image forming apparatus |
| CN205839078U (en) * | 2016-07-08 | 2016-12-28 | 江苏省冶金设计院有限公司 | A kind of on-line solution coiling machine |
-
2016
- 2016-07-08 CN CN201610533166.9A patent/CN106011451B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4062528A (en) * | 1976-01-19 | 1977-12-13 | Ditta M. El. F.O. | Device for direct annealing of metal wire leaving an operating machine |
| JPS59129734A (en) * | 1983-01-17 | 1984-07-26 | Sumitomo Metal Ind Ltd | Continuous heat holding furnace for steel wire rod |
| CN101798666A (en) * | 2009-02-09 | 2010-08-11 | 北京有色金属研究总院 | On-line solid solution treatment method for copper alloy used for lead frame |
| CN202877229U (en) * | 2012-09-25 | 2013-04-17 | 丁校初 | Cold rolling mill |
| US20150266682A1 (en) * | 2014-03-18 | 2015-09-24 | Funai Electric Co., Ltd. | Image forming apparatus |
| CN205839078U (en) * | 2016-07-08 | 2016-12-28 | 江苏省冶金设计院有限公司 | A kind of on-line solution coiling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106011451B (en) | 2017-11-07 |
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