CN205830096U - A kind of LED stage lamp temperature self-adaptation control system - Google Patents

A kind of LED stage lamp temperature self-adaptation control system Download PDF

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Publication number
CN205830096U
CN205830096U CN201620675020.3U CN201620675020U CN205830096U CN 205830096 U CN205830096 U CN 205830096U CN 201620675020 U CN201620675020 U CN 201620675020U CN 205830096 U CN205830096 U CN 205830096U
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module
temperature
fan
control module
led
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蒋伟楷
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Guangzhou Haoyang Electronic Co Ltd
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Guangzhou Haoyang Electronic Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/30Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

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  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Circuit Arrangement For Electric Light Sources In General (AREA)

Abstract

This utility model relates to stage lighting technical field, more particularly, to a kind of LED stage lamp temperature self-adaptation control system.A kind of LED stage lamp temperature self-adaptation control system, wherein, including temperature collect module, temperature sensing control module, A/D modular converter, MCU control module, power supply module, LED drive module, protection module, compensating module, fan control module and cooling fan, described temperature sensing control module, A/D modular converter, power supply module, LED drive module, protection module, compensating module and fan control module all electrically connect with described MCU control module, described temperature collect module, A/D modular converter electrically connects with described temperature sensing control module, described protection module electrically connects with described LED drive module, described cooling fan electrically connects with described fan control module.This utility model is by cooperating that control system, control method and structure design so that LED lamp has good temperature control effect.

Description

A kind of LED stage lamp temperature self-adaptation control system
Technical field
This utility model relates to stage lighting technical field, controls more particularly, to a kind of LED stage lamp temperature self-adaptation System.
Background technology
The stage lighting of LED light source has energy-conservation, life-span length, environmental protection, fast response time and the feature such as is easily adjusted, and it is theoretical Power consumption is the 10% of electric filament lamp, the 50% of fluorescent lamp, and the life-span is 10 times of fluorescent lamp.Meanwhile, LED white light source is without ultraviolet light, red Outer light etc. radiate, and use resin silica gel packaging, have the advantages such as recoverable firm in structure.Additionally, it is because photochromic many, monochromatic Property is good, the feature such as little of generating heat, and LED light depth of origin is favored by stage illumination, lighting industry, has the most been widely used in large-scale stage, opera The performance such as institute, stadiums is on-the-spot.
Stage illumination, lighting many employings high-power LED light source, when ambient temperature is higher than trouble free service point temperature, within LED Forward current will exceed place of safety, makes LED life be greatly lowered and even damages;And its peak wavelength, radiant flux, colour temperature etc. Spectral characteristic also can be reduced luminous mass by temperature extreme influence;LED is many to be encapsulated with transparent epoxy resin, if junction temperature exceedes Solid phase transition temperature (usually 125 DEG C), encapsulating material can change to rubber-like and thermal coefficient of expansion rises sharply, thus causes LED Open circuit and inefficacy, affect the service life normally using and shortening LED of LED stage lamp.
Utility model content
This utility model is to overcome at least one defect described in above-mentioned prior art, it is provided that a kind of LED stage lamp temperature Adaptive control system.This utility model simple in construction, easy to use, by cooperating of control system and control method, LED lamp is made to have good temperature control effect.
For solving above-mentioned technical problem, the technical solution adopted in the utility model is: a kind of LED stage lamp temperature self-adaptation Control system, wherein, including temperature collect module, temperature sensing control module, A/D modular converter, MCU control module, power supply Power module, LED drive module, protection module, compensating module, fan control module and cooling fan, described temperature sensing control Molding block, A/D modular converter, power supply module, LED drive module, protection module, compensating module and fan control module are equal Electrically connect with described MCU control module, described temperature collect module, A/D modular converter and described temperature sensing control module electricity Connecting, described protection module electrically connects with described LED drive module, and described cooling fan is electrically connected with described fan control module Connecing, described temperature collect module is located at stage lighting light source.After LED stage lamp temperature self-adaptation control system completes to initialize, Temperature collect module starts to gather the temperature value at stage lighting light source, the temperature that then will be collected by temperature sensing control module Angle value data are passed to A/D modular converter and are carried out data conversion, and MCU control module starts to read conversion on A/D modular converter subsequently After data, according to read temperature value judge, select corresponding processing mode, including cooling fan whether run, The speed of rotating speed when cooling fan runs, whether LED light source power keeps constant, and whether starting protection module etc..Need It is noted that once starting protection module, whole system is by out of service, it is necessary to just can manually boot after waiting temperature cooling System.
Further, the Master control chip of described MCU control module uses 32 MCU STM32F051, its running frequency For 72M, the speed of service improves makes temperature curve more smooth, fluctuates little.
Further, described fan control module includes that the fan drive circuit being sequentially connected electrically, power circuit, fan turn Speed testing circuit and fan failure testing circuit, described fan drive circuit, power circuit, rotation speed of the fan testing circuit and Fan failure testing circuit is controlled by the Master control chip of described MCU control module.
Further, described temperature collect module includes the critesistor of several parallel connections, the heat of several parallel connections described Quick resistance is arranged between LED light source along the radial direction of stage lighting LED light source installed surface.MCU control module passes through temperature sensing control Molding block controls described several critesistor rotations gating, detects the temperature of LED light source installed surface diverse location, and by temperature-sensitive The temperature simulation data of electrical resistance collection send into A/D modular converter, and temperature value is converted into digital signal input by A/D modular converter MCU control module, completes a gatherer process, the local temperature that the center of LED light source installed surface i.e. LED light source is more concentrated The highest, the lowest the closer to circumferential edges then temperature.
The control method of LED stage lamp temperature self-adaptation control system of the present utility model, wherein, comprises the following steps:
The most described power supply module is powered to LED stage lamp temperature self-adaptation control system;
S2., 3 temperature thresholds, respectively minimum temperature value Ta, interim temperature value are set in described MCU control module Tb and maximum temperature values Tc, and 1 temperature extremes Tm;
S3., in system operation time, described MCU control module controls described by described temperature sensing control module Temperature collect module is at interval of the data of the temperature value Tr at stage lighting light source of one section of set time collection;
The data of the temperature value Tr at stage lighting light source that the most described temperature collect module (1) will collect are passed to described MCU control module (4);
After the most described MCU control module receives the data of temperature value Tr, by the temperature threshold of temperature value Tr Yu setting Compare, take following different control strategy according to comparative result:
If Tr is < Ta, the temperature at light source is less than minima, is not required to cooling, and LED light source power keeps rated value, protects mould Block does not works;
If Ta is < Tr < Tb, the temperature at light source is between minima and intermediate value, and LED temperature is excellent, and MCU controls mould Block sends control signal to fan control module, fan control module the rotating speed controlling cooling fan is at a slow speed, LED light source merit Rate keeps rated value, protection module not to work;
If Tb is < Tr < Tc, the temperature at light source is between intermediate value and maximum, and LED temperature is good, MCU control module Send control signal to fan control module, fan control module the rotating speed controlling cooling fan is at a high speed, LED light source power For rated value, protection module does not works;
If Tc is < Tr < Tm, the temperature at light source exceedes safe working temperature, and LED temperature is poor, and MCU control module is aweather Fan control module sends control signal, fan control module the rotating speed controlling cooling fan is at a high speed, MCU control module according to The output of LED light source is turned down in temperature rise, and LED drive module enters temperature-compensating district, by compensating module, makes output peak electricity Stream reduces therewith with average value current, reduces LED light source power;Now, protection module does not works;
If Tm is < Tr, MCU control module starting protection module, turn off the output of LED drive module, reach to protect purpose.
Further, in described step S5, as Tc < Tr < Tm, after MCU control module reduces LED light source power, need Again to contrast with new temperature data, until the temperature at light source just can adjust working state of system in safety range, extensive Multiple LED light source is to rated power operation.
Further, in described step S3, described temperature collect module gathers stage after at interval of one period of set time During the data of the temperature value Tr at lamp source, equal continuous acquisition three times, take the data that meansigma methods is temperature value Tr of three times, this is In order to keep the accuracy of System Operation efficiency and data;Due to the LED of varying environment different capacity, real-time to temperature detection Require difference, so the numerical value of one period of set time of described interval can adjust.
Further, in described step S4, the temperature value Tr's at stage lighting light source that temperature collect module will collect Data are first transferred to described temperature sensing control module, and then the data of this temperature value Tr are passed to institute by temperature sensing control module Stating A/D modular converter and carry out data conversion, the data after conversion are passed to described MCU control module by last A/D modular converter. After MCU control module reads the data after A/D modular converter will be changed, according to LED power and versus temperature, determine The driving electric current of the electric current drive end of LED light source, thus control the power of LED light source;If temperature drift, just by LED light source Reducing power, open cooling fan simultaneously, temperature will reduce, and according to Weber Fechner law, now reduces LED light source power I.e. reduce brightness, can't influence too much.
Compared with prior art, the beneficial effects of the utility model:
LED stage lamp temperature self-adaptation control system of the present utility model and control method, for different operating modes, to LED The temperature in each stage in light fixture carries out Comprehensive Control, makes the module temperature of stage lighting LED control more efficiently, also drops simultaneously Low stage lighting running noises, and extend the life-span of the module of LED, by the use in multiple products, respond well, Cost increases few, has good practical value.
Accompanying drawing explanation
Fig. 1 is this utility model LED stage lamp temperature self-adaptation control system theory diagram.
Fig. 2 is the theory diagram of fan control module in this utility model.
Fig. 3 is the control method flow chart of this utility model LED stage lamp temperature self-adaptation control system.
Fig. 4 is LED power and versus temperature.
Detailed description of the invention
Accompanying drawing being merely cited for property explanation, it is impossible to be interpreted as the restriction to this patent;In order to the present embodiment is more preferably described, attached Scheme some parts to have omission, zoom in or out, do not represent the size of actual product;To those skilled in the art, In accompanying drawing, some known features and explanation thereof may be omitted and be will be understood by.Being merely cited for property of position relationship described in accompanying drawing Explanation, it is impossible to be interpreted as the restriction to this patent.
As it is shown in figure 1, a kind of LED stage lamp temperature self-adaptation control system, wherein, including temperature collect module 1, temperature Sensing control module 2, A/D modular converter 3, MCU control module 4, power supply module 5, LED drive module 6, protection module 7, Compensating module 8, fan control module 9 and cooling fan 10, described temperature sensing control module 2, A/D modular converter 3, power supply electricity Source module 5, LED drive module 6, protection module 7, compensating module 8 and fan control module 9 are all electric with described MCU control module 4 Connecting, described temperature collect module 1, A/D modular converter 3 electrically connect with described temperature sensing control module 2, described protection module 7 electrically connect with described LED drive module 6, and described cooling fan 10 electrically connects with described fan control module 9, and described temperature is adopted Collection module 1 is located at stage lighting light source.After LED stage lamp temperature self-adaptation control system completes to initialize, temperature collect module 1 Start to gather the temperature value at stage lighting light source, then by temperature sensing control module 2, the temperature value data collected are passed Carrying out data conversion to A/D modular converter 3, MCU control module 4 starts to read the number after changing on A/D modular converter 3 subsequently According to, whether the temperature value according to reading judges, selects corresponding processing mode, run including cooling fan 10, cooling The speed of rotating speed when fan 10 runs, whether LED light source power keeps constant, and whether starting protection module 7 etc..Need to refer to Going out, once starting protection module 7, whole system is by out of service, it is necessary to just can manually boot after waiting temperature cooling System.
In the present embodiment, the Master control chip of described MCU control module 4 uses 32 MCU STM32F051, and it runs frequency Rate is 72M, and the speed of service improves makes temperature curve more smooth, fluctuates little.
As in figure 2 it is shown, described fan control module 9 include being sequentially connected electrically fan drive circuit 91, power circuit 92, Rotation speed of the fan testing circuit 93 and fan failure testing circuit 94, described fan drive circuit 91, power circuit 92, fan turn Speed testing circuit 93 and fan failure testing circuit 94 by described MCU control module 4 Master control chip control.
In the present embodiment, described temperature collect module 1 includes 3 critesistor in parallel, described 3 temperature-sensitives in parallel electricity Hinder the radial direction along stage lighting LED light source installed surface to be arranged between LED light source.MCU control module 4 controls mould by temperature sensing Block 2 controls described 3 critesistor rotations gating, the temperature of detection LED light source installed surface diverse location, and is adopted by critesistor The temperature simulation data of collection send into A/D modular converter 3, and temperature value is converted into digital signal input MCU control by A/D modular converter 3 Molding block 4, completes a gatherer process, and the local temperature that the center of LED light source installed surface i.e. LED light source is more concentrated is more Height is the lowest the closer to circumferential edges then temperature.
The control method of above-mentioned LED stage lamp temperature self-adaptation control system in the present embodiment, as it is shown on figure 3, include with Lower step:
The most described power supply module 5 powers to LED stage lamp temperature self-adaptation control system;
S2., 3 temperature thresholds, respectively minimum temperature value Ta, interim temperature value are set in described MCU control module 4 Tb and maximum temperature values Tc, and 1 temperature extremes Tm;
S3., in system operation time, described MCU control module 4 controls institute by described temperature sensing control module 2 State the temperature collect module 1 data at interval of the temperature value Tr at stage lighting light source of one section of set time collection;
The data of the temperature value Tr at stage lighting light source that the most described temperature collect module 1 will collect are passed to described MCU control module 4;
After the most described MCU control module 4 receives the data of temperature value Tr, by the temperature threshold of temperature value Tr Yu setting Compare, take following different control strategy according to comparative result:
If Tr is < Ta, the temperature at light source is less than minima, is not required to cooling, and LED light source power keeps rated value, protects mould Block 7 does not works;
If Ta is < Tr < Tb, the temperature at light source is between minima and intermediate value, and LED temperature is excellent, and MCU controls mould Block 4 sends control signal to fan control module 9, fan control module 9 rotating speed controlling to cool down fan 10 is at a slow speed, LED Light source power keeps rated value, protection module 7 not to work;
If Tb is < Tr < Tc, the temperature at light source is between intermediate value and maximum, and LED temperature is good, MCU control module 4 Send control signal to fan control module 9, fan control module 9 rotating speed controlling to cool down fan 10 is at a high speed, LED light source Power is rated value, and protection module 7 does not works;
If Tc < Tr < Tm, the temperature at light source exceedes safe working temperature, and LED temperature is poor, MCU control module 4 to Fan control module 9 sends control signal, fan control module 9 rotating speed controlling to cool down fan 10 is that MCU controls mould at a high speed Block 4 turns down the output of LED light source according to temperature rise, and LED drive module 6 enters temperature-compensating district, by compensating module 8, makes Output peak point current reduces therewith with average value current, reduces LED light source power.Now, protection module 7 does not works;
If Tm is < Tr, MCU control module 4 starting protection module 7, turn off the output of LED drive module 6, reach to protect mesh 's.
In described step S5, as Tc < Tr < Tm, after MCU control module 4 reduces LED light source power, need with new Temperature data contrasts again, until the temperature at light source just can adjust working state of system in safety range, recovers LED light source To rated power operation.
In described step S3, described temperature collect module 1 gathers at stage lighting light source after at interval of one period of set time The data of temperature value Tr time, equal continuous acquisition three times, take the data that meansigma methods is temperature value Tr of three times, this is to keep System Operation efficiency and the accuracy of data;Due to the LED of varying environment different capacity, to the requirement of real time of temperature detection not With, so the numerical value of one period of set time of described interval can adjust.
In described step S4, the data of the temperature value Tr at stage lighting light source that temperature collect module 1 will collect first pass Being defeated by described temperature sensing control module 2, then the data of this temperature value Tr are passed to described A/D by temperature sensing control module 2 Modular converter 3 carries out data conversion, and the data after conversion are passed to described MCU control module 4 by last A/D modular converter 3.MCU After control module 4 reads the data after A/D modular converter 3 will be changed, according to the LED power shown in Fig. 4 and temperature curve relation Figure, determines the driving electric current of the electric current drive end of LED light source, thus controls the power of LED light source;If temperature drift, just will LED light source reduces power, opens cooling fan 10 simultaneously, and temperature will reduce, and according to Weber Fechner law, now reduces LED light source power i.e. reduces brightness, can't influence too much.
The LED stage lamp temperature self-adaptation control system of the present embodiment and control method are applied on stage lamp, and Carry out temperature test experiment.
Within the testing time of 8:00-14:00, at ambient temperature 45 DEG C, make LED light source Operation at full power, by temperature Test probe is disposed close to symmetry two point installed on panel of lamp bead, light fixture is carried out high temperature ageing experiment, with 20min is One timing node value.Test result indicate that, when 8:00-8:20, LED light source temperature is at 46 DEG C and less, and fan does not rotates; When 8:40-10:20, LED light source temperature is between 46 DEG C-54 DEG C, and fan slowly runs, and above LED light source is all full power Run;When 10:40-1400, fan high-speed rotation, LED light source downrating, until temperature drops to less than 54 DEG C, complete System temperature automatically controls.Wherein one section of test data is as shown in table 1.
Table 1 stage lighting LED temperature test experiments data
Time LED temperature (DEG C) Fan voltage (V) LED power (%)
8:00 26.9 0 100
8:20 37.6 0 100
8:40 45.1 0 100
9:00 46.0 4 100
9:20 48.3 5 100
9:40 50.4 6 100
10:00 52.0 7 100
10:20 54.0 8 100
10:40 56.2 8 99
11:00 57.9 9 99
11:20 59.6 9 99
11:40 58.3 10 99
12:00 55.8 10 99
12:20 54.0 10 99
12:40 51.9 9 100
13:00 50.4 8 100
13:20 57.5 8 100
13:40 45.7 7 100
14:00 45.5 6 100
Obviously, above-described embodiment of the present utility model is only used to clearly demonstrate this utility model example, And it is not the restriction to embodiment of the present utility model.For those of ordinary skill in the field, state upper Can also make other changes in different forms on the basis of bright.Here without also all of embodiment being given With exhaustive.All any amendment, equivalent and improvement etc. made within spirit of the present utility model and principle, all should comprise Within this utility model scope of the claims.

Claims (4)

1. a LED stage lamp temperature self-adaptation control system, it is characterised in that include temperature collect module (1), temperature sensing Control module (2), A/D modular converter (3), MCU control module (4), power supply module (5), LED drive module (6), protection Module (7), compensating module (8), fan control module (9) and cooling fan (10), described temperature sensing control module (2), A/D Modular converter (3), power supply module (5), LED drive module (6), protection module (7), compensating module (8) and fan control Module (9) all electrically connects with described MCU control module (4), and described temperature collect module (1), A/D modular converter (3) are with described Temperature sensing control module (2) electrically connects, and described protection module (7) electrically connects with described LED drive module (6), described cooling Fan (10) electrically connects with described fan control module (9), and described temperature collect module (1) is located at stage lighting light source.
A kind of LED stage lamp temperature self-adaptation control system the most according to claim 1, it is characterised in that described MCU The Master control chip of control module (4) uses 32 MCU STM32F051, and its running frequency is 72M.
A kind of LED stage lamp temperature self-adaptation control system the most according to claim 2, it is characterised in that described fan Fan drive circuit (91) that control module (9) includes being sequentially connected electrically, power circuit (92), rotation speed of the fan testing circuit (93) And fan failure testing circuit (94), described fan drive circuit (91), power circuit (92), rotation speed of the fan testing circuit (93) and fan failure testing circuit (94) by described MCU control module (4) Master control chip control.
A kind of LED stage lamp temperature self-adaptation control system the most according to claim 1, it is characterised in that described temperature Acquisition module (1) includes the critesistor of several parallel connections, and the critesistor of several parallel connections described is pacified along stage lighting LED light source The radial direction in dress face is arranged between LED light source.
CN201620675020.3U 2016-06-30 2016-06-30 A kind of LED stage lamp temperature self-adaptation control system Active CN205830096U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106028531A (en) * 2016-06-30 2016-10-12 广州市浩洋电子有限公司 Adaptive control system and control method for temperature of LED stage lamp
CN110397869A (en) * 2019-07-25 2019-11-01 广州市浩洋电子股份有限公司 A kind of stage lamp control system and control method with protection photographed object safety
CN115529080A (en) * 2022-06-21 2022-12-27 武汉联特科技股份有限公司 System for realizing business test of optical module in aging process

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106028531A (en) * 2016-06-30 2016-10-12 广州市浩洋电子有限公司 Adaptive control system and control method for temperature of LED stage lamp
WO2018000860A1 (en) * 2016-06-30 2018-01-04 广州市浩洋电子股份有限公司 Temperature adaptive control system and control method for led stage lamp
CN110397869A (en) * 2019-07-25 2019-11-01 广州市浩洋电子股份有限公司 A kind of stage lamp control system and control method with protection photographed object safety
CN110397869B (en) * 2019-07-25 2021-10-12 广州市浩洋电子股份有限公司 Stage lamp control system and control method capable of protecting security of illuminated object
CN115529080A (en) * 2022-06-21 2022-12-27 武汉联特科技股份有限公司 System for realizing business test of optical module in aging process

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Address after: Panyu District Shiqi town Hai road Guangzhou City, Guangdong province 511450 No. 109 (workshop)

Patentee after: Guangzhou Hao Yang electronic Limited by Share Ltd

Address before: Panyu District Shiqi town Hai road Guangzhou City, Guangdong province 511450 No. 109 (workshop)

Patentee before: Guangzhou Haoyang Electronics Co., Ltd.