CN205826222U - Sack cleaner leak-off pocket quickly analyzes inspection system - Google Patents

Sack cleaner leak-off pocket quickly analyzes inspection system Download PDF

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Publication number
CN205826222U
CN205826222U CN201620762903.8U CN201620762903U CN205826222U CN 205826222 U CN205826222 U CN 205826222U CN 201620762903 U CN201620762903 U CN 201620762903U CN 205826222 U CN205826222 U CN 205826222U
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China
Prior art keywords
filter bag
pulse valve
air
purifying chamber
exhaustor
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CN201620762903.8U
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Chinese (zh)
Inventor
马祥龙
刘圣
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Design & Research Inst Co Ltd Panzhihua Steel & Iron Group
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Design & Research Inst Co Ltd Panzhihua Steel & Iron Group
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Abstract

This utility model relates to bag-type dust apparatus field, discloses a kind of sack cleaner leak-off pocket and quickly analyzes inspection system.This alignment system includes dedusting cabin, exhaustor, filter bag, pulse valve and watch-dog, dedusting cabin top is provided with air-purifying chamber, connect below air-purifying chamber and have filter bag, the upper end open of filter bag is connected with air-purifying chamber, each pulse valve is correspondingly arranged at least one filter bag, air-purifying chamber is connected with exhaustor, it is separated by a period of time between the winding-up pulse of each pulse valve, each pulse valve is all connected with watch-dog, the outlet of exhaustor is provided with dust concentration on-line computing model, and dust concentration on-line computing model is connected with watch-dog.Use this sack cleaner leak-off pocket quickly to analyze inspection system and not only can monitor house outlet dust concentration in real time, and can quickly determine breakage or the pulse valve corresponding to filter bag that comes off, it is substantially reduced investigation scope, reduce workload, avoid large area to change filter bag, be widely used in bag-type dust field.

Description

Sack cleaner leak-off pocket quickly analyzes inspection system
Technical field
This utility model relates to bag-type dust apparatus field, and especially a kind of sack cleaner leak-off pocket quickly analyzes inspection system System.
Background technology
Industrial dedusting industry cleaner unit main flow select sack cleaner, sack cleaner generally include dedusting cabin, exhaustor, The parts such as filter bag and pulse valve, dedusting cabin top is provided with air-purifying chamber, and connecting below described air-purifying chamber has filter bag, filter bag upper End opening is connected with air-purifying chamber, and pulse valve connects injection tube, and injection tube connects has winding-up mouth, described winding-up mouth to be arranged at Filter bag upper end, blasts filter bag by pulse valve by compressed air, and air-purifying chamber is connected with exhaustor to discharge clean air.
Along with environmental protection standard is increasingly strict, more and more lower to arranging concentration requirement outside sack cleaner, sack cleaner uses During the phenomenon that filter bag damage unavoidably occurs, comes off, cause and outside dust, arrange concentration over-standard.After finding leak-off pocket phenomenon, Each filter bag of each dedusting cabin is generally investigated by existing processing mode one by one, to determine the filter bag gone wrong, this kind Mode workload is big, the longest.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of sack cleaner leak-off pocket and quickly analyzes inspection system, The filter bag gone wrong with quick location.
Disclosed in this utility model, sack cleaner leak-off pocket quickly analyzes inspection system, including dedusting cabin, exhaustor, at least Two filter bags and at least two pulse valve, described dedusting cabin top is provided with air-purifying chamber, and connecting below described air-purifying chamber has filter Bag, the upper end open of described filter bag is connected with air-purifying chamber, and described pulse valve connects injection tube, connection in described injection tube Having winding-up mouth, described winding-up mouth to be arranged at filter bag upper end, each pulse valve is correspondingly arranged at least one filter bag, described air-purifying chamber with Exhaustor is connected, and is provided with watch-dog, is separated by a period of time between the winding-up pulse of described each pulse valve, described each pulse valve All being connected with watch-dog, the outlet of described exhaustor is provided with dust concentration on-line computing model, and described dust concentration is supervised online Survey instrument to be connected with watch-dog.
Preferably, the quantity of described dedusting cabin is all connected with exhaustor at two or more, the air-purifying chamber of each dedusting cabin.
Preferably, each pulse valve connects 12~15 winding-up mouths, and each winding-up mouth is respectively arranged with the filter bag of correspondence.
Preferably, described dust concentration on-line computing model is electrostatic induction formula dust concentration detector.
The beneficial effects of the utility model are: using this sack cleaner leak-off pocket quickly to analyze inspection system can supervise in real time Survey house outlet dust concentration, find the discharge beyond standards problem produced because of cleaner unit fault in time, and process in time, keep away Exempt from environment is caused bigger pollution;It can also quickly determine breakage or the pulse valve corresponding to filter bag that comes off, the row of being substantially reduced Look into scope, reduce workload, it is to avoid large area changes filter bag, is widely used in bag-type dust field.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present utility model;
Fig. 2 is pulse valve blowing pulse and the graph of a relation of exhaust outlet dust concentration.
In Fig. 1, arrow represents airflow direction.
Reference: watch-dog 1, dedusting cabin 2, exhaustor 3, filter bag 4, pulse valve 5, injection tube 6, air-purifying chamber 7, dust is dense Degree on-line computing model 8.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is further illustrated.
As it is shown in figure 1, sack cleaner leak-off pocket of the present utility model quickly analyzes inspection system, including dedusting cabin 2, aerofluxus Pipe 3, at least two filter bag 4 and at least two pulse valve 5, described dedusting cabin 2 top is provided with air-purifying chamber 7, described air-purifying chamber 7 Lower section connects has filter bag 4, the upper end open of described filter bag 4 to be connected with air-purifying chamber 7, and described pulse valve 5 connects injection tube 6, Connecting in described injection tube 6 has winding-up mouth, described winding-up mouth to be arranged at filter bag 4 upper end, and each pulse valve 5 is correspondingly arranged at least one Individual filter bag 4, described air-purifying chamber 7 is connected with exhaustor 3, and this alignment system is additionally provided with watch-dog 1, described each pulse valve 5 Being separated by a period of time between winding-up pulse, described each pulse valve 5 is all connected the work recording each pulse valve 5 with watch-dog 1 State, the outlet of described exhaustor 3 is provided with dust concentration on-line computing model 8 with monitoring outlet dust concentration change, described powder Dust concentration on-line computing model 8 is connected with watch-dog 1, and monitoring result can feed back to watch-dog 1.
The operation logic that this sack cleaner leak-off pocket quickly analyzes inspection system is as follows:
As in figure 2 it is shown, because the winding-up burst length difference of each pulse valve 5, between the winding-up burst length of each pulse valve 5 Being separated by a period of time, therefore the dust concentration of the outlet of exhaustor 3 also presents impulse form change, each pulse valve 5 Winding-up pulse all can be corresponding with a dust concentration change pulsion phase at watch-dog 1.When No. n-th pulse valve 5 corresponding row has broken When bag or de-bag, the dust concentration change pulse of its correspondence will rise significantly, and so when there is leak-off pocket phenomenon, work people The pulse valve corresponding to filter bag 4 that member can go wrong according to pulse valve 5 logging and dust monitoring record quick lock in 5, thus only need the filter bag 4 checking this pulse valve 5 correspondence just can find out problem filter bag 4, when cleaner unit runs, filter of can closing Bag 4 Os Draconis lids, block and arrange approach outside gas stream of pollution, when cleaner unit is stopped transport, can search damaged filter bag 4 and be replaced. This sack cleaner leak-off pocket is quickly analyzed inspection system and is particularly well-suited to the dedusting that dedusting cabin 2 quantity is many, pulse valve 5 quantity is many Device, therefore, the quantity of described dedusting cabin 2 is all connected with exhaustor 3 at two or more, the air-purifying chamber 7 of each dedusting cabin 2.And it is every Individual pulse valve 5 is commonly coupled with 12~15 winding-up mouths, and each winding-up mouth is respectively arranged with the filter bag 4 of correspondence.
Dust concentration on-line computing model 8 may select capacitance method, β ray method, light scattering method, optical absorption method, friction electrical method, surpasses The dust concentration on-line measurement instrument such as sonic method, microwave method, owing to the Dust Capacity of cleaner unit exhaustor 3 is big, dust stratification is serious, needs Select a kind of dust stratification also not interfere with the instrument of measuring accuracy, therefore it is preferred that, described dust concentration on-line computing model 8 For electrostatic induction formula dust concentration detector.This instrument uses AC coupled technology, when utilizing dust granules to flow through probe and spy Dynamic charge sensing between Tou produces signal.Measurement scope 0.01~1000mg/m3, owing to being electrostatic induction formula principle, because of This detecting head surface dust stratification does not affect measuring accuracy, can reach the non-maintaining purpose of probe.Its principle is as follows:
1. dust quantity (N) * dust Individual Quality (M) is proportional to the quantity of electric charge (Q);
2. the quantity of electric charge (Q) is proportional to the 4-20mA signal of telecommunication;
3. a dust concentration (mark rice m3In N*M) be proportional to the 4-20mA signal of telecommunication;
4. the most all have any different due to its dielectric constant of dust of different qualities, have plenty of the corresponding big carried charge of big dust, Having plenty of the corresponding little carried charge of big dust, therefore the relation between we the measured quantity of electric charge and actual dust concentration needs ISO to be passed through (isokinetic sampling's method) demarcates;
5., after by demarcating, our 4-20mA signal i.e. can be converted into mg/m3Form output.
The verification mode of this system accuracy is as follows: takes up Central Control Room at cleaner unit machine and arranges cleaner unit each branch mailbox body differential pressure Control dish, once there is leak-off pocket in certain casing of cleaner unit, and this casing differential pressure control dish display differential pressure numerical value is zero, can be with cleaner unit Leak-off pocket is quickly analyzed inspection system and is mutually authenticated, it is to avoid erroneous judgement.
Certain branch mailbox body is put in leak-off pocket detection and location by branch mailbox body differential pressure control dish, and cleaner unit leak-off pocket quickly analyzes Examined effect System location is put certain pulse valve and is responsible for the filter bag of winding-up.
Can find in time to change damaged filter bag after this kind of system application, be prevented effectively from the environment answering filter bag damage to be caused dirty Dye accident.

Claims (4)

1. sack cleaner leak-off pocket quickly analyzes inspection system, including dedusting cabin (2), exhaustor (3), at least two filter bag (4) And at least two pulse valve (5), described dedusting cabin (2) top is provided with air-purifying chamber (7), and described air-purifying chamber (7) lower section connects Having filter bag (4), the upper end open of described filter bag (4) to be connected with air-purifying chamber (7), described pulse valve (5) connects injection tube (6), the upper connection of described injection tube (6) has winding-up mouth, described winding-up mouth to be arranged at filter bag (4) upper end, and each pulse valve (5) is corresponding Arranging at least one filter bag (4), described air-purifying chamber (7) is connected with exhaustor (3), it is characterised in that: it is provided with watch-dog (1), between the winding-up pulse of described each pulse valve (5), be separated by a period of time, described each pulse valve (5) all with watch-dog (1) phase Connecting, the outlet of described exhaustor (3) is provided with dust concentration on-line computing model (8), described dust concentration on-line computing model (8) It is connected with watch-dog (1).
2. sack cleaner leak-off pocket as claimed in claim 1 quickly analyzes inspection system, it is characterised in that: described dedusting cabin (2) quantity is all connected with exhaustor (3) at two or more, the air-purifying chamber (7) of each dedusting cabin (2).
3. sack cleaner leak-off pocket as claimed in claim 1 quickly analyzes inspection system, it is characterised in that: each pulse valve (5) connection has 12~15 winding-up mouths, and each winding-up mouth is respectively arranged with the filter bag (4) of correspondence.
4. the sack cleaner leak-off pocket as described in claim 1,2 or 3 quickly analyzes inspection system, it is characterised in that: described powder Dust concentration on-line computing model (8) is electrostatic induction formula dust concentration detector.
CN201620762903.8U 2016-07-19 2016-07-19 Sack cleaner leak-off pocket quickly analyzes inspection system Active CN205826222U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107643149A (en) * 2017-09-18 2018-01-30 北京奥本中仪自控工程有限公司 A kind of cleanner bag leakage positioning and fault diagnosis system
CN109682730A (en) * 2018-11-13 2019-04-26 北京天凯华尊科技有限公司 Dirt pocket leak-off pocket detection method and dirt pocket leak-off pocket detection device
CN110124403A (en) * 2019-06-13 2019-08-16 苏州协昌环保科技股份有限公司 Pulse bag type dust collector broken bag intelligent detecting method
CN111346440A (en) * 2020-03-31 2020-06-30 上海袋式除尘配件有限公司 Intelligent electromagnetic pulse valve fault detection system and detection method thereof
CN111479623A (en) * 2017-12-07 2020-07-31 新东工业株式会社 Dust collecting device and method for detecting breakage of filter in dust collecting device
CN112362118A (en) * 2020-10-13 2021-02-12 成都瑞柯林工程技术有限公司 Micro-charge induction device, dust removal system and monitoring method, equipment and device thereof
CN112525436A (en) * 2020-12-16 2021-03-19 浙江大学 System for detecting damage of filter bag based on charge method and detection method thereof
CN113041727A (en) * 2021-03-25 2021-06-29 包头钢铁(集团)有限责任公司 Method for checking damage of dust removal cloth bag

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107643149A (en) * 2017-09-18 2018-01-30 北京奥本中仪自控工程有限公司 A kind of cleanner bag leakage positioning and fault diagnosis system
CN111479623A (en) * 2017-12-07 2020-07-31 新东工业株式会社 Dust collecting device and method for detecting breakage of filter in dust collecting device
CN109682730A (en) * 2018-11-13 2019-04-26 北京天凯华尊科技有限公司 Dirt pocket leak-off pocket detection method and dirt pocket leak-off pocket detection device
CN110124403A (en) * 2019-06-13 2019-08-16 苏州协昌环保科技股份有限公司 Pulse bag type dust collector broken bag intelligent detecting method
CN111346440A (en) * 2020-03-31 2020-06-30 上海袋式除尘配件有限公司 Intelligent electromagnetic pulse valve fault detection system and detection method thereof
CN111346440B (en) * 2020-03-31 2023-12-26 上海袋式除尘配件有限公司 Intelligent electromagnetic pulse valve fault detection system and detection method thereof
CN112362118A (en) * 2020-10-13 2021-02-12 成都瑞柯林工程技术有限公司 Micro-charge induction device, dust removal system and monitoring method, equipment and device thereof
WO2022078378A1 (en) * 2020-10-13 2022-04-21 成都瑞柯林工程技术有限公司 Triboelectric instrument, and dust removal system and monitoring method, device, and apparatus therefor
CN112362118B (en) * 2020-10-13 2023-04-21 成都瑞柯林工程技术有限公司 Micro-charge induction device, dust removal system, monitoring method, equipment and device thereof
CN112525436A (en) * 2020-12-16 2021-03-19 浙江大学 System for detecting damage of filter bag based on charge method and detection method thereof
CN113041727A (en) * 2021-03-25 2021-06-29 包头钢铁(集团)有限责任公司 Method for checking damage of dust removal cloth bag

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