CN205821991U - A kind of lead-rubber butterfly spring group Combined-type shock-absorption bearing - Google Patents

A kind of lead-rubber butterfly spring group Combined-type shock-absorption bearing Download PDF

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CN205821991U
CN205821991U CN201620746041.XU CN201620746041U CN205821991U CN 205821991 U CN205821991 U CN 205821991U CN 201620746041 U CN201620746041 U CN 201620746041U CN 205821991 U CN205821991 U CN 205821991U
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rubber
spring group
base
lead core
shock
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谢宝玲
刘波
周丽楠
于韬
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Shenyang University of Technology
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Abstract

一种铅芯‑橡胶‑蝶形弹簧组组合式减震支座,它是一种高层建筑、桥梁、隧道、地铁、高铁、城际城市高架等工程中广泛应用的重要承力和功能构件,其结构是在底座上安装碟形弹簧组,弹簧组里面装有短导杆,胶皮套分为内外两层,管状铅芯嵌入两层胶皮套中,整体置于减震器底座的中央圆筒形结构中,碟形弹簧组置于胶皮套内层,隔震单元置于底座圆筒结构上部,4个外定位活动销连接上端盖和底座,安装时保证4个外定位活动销插入四个橡胶导向块孔中,该支座引入新的设计思路,采用铅芯、橡胶、蝶形弹簧组三种减震单元以达到综合性的吸震效果,在结构上该支座生产维护费用低、能够控制竖直高度,将给社会带来巨大的经济效益和社会效益。

A lead-rubber-disc spring group combined shock-absorbing bearing, which is an important load-bearing and functional component widely used in high-rise buildings, bridges, tunnels, subways, high-speed rails, and intercity city viaducts. Its structure is to install a disc-shaped spring group on the base. The spring group is equipped with a short guide rod. The rubber cover is divided into two layers, the inner and outer layers. The tubular lead core is embedded in the two-layer rubber cover, and the whole is placed in the center of the shock absorber base. In the cylindrical structure, the disc spring group is placed in the inner layer of the rubber sheath, the shock isolation unit is placed on the upper part of the cylindrical structure of the base, and the 4 outer positioning movable pins are connected to the upper end cover and the base, and the 4 outer positioning movable pins are guaranteed during installation. Inserted into the holes of four rubber guide blocks, the support introduces a new design idea, using three kinds of shock absorption units of lead core, rubber and butterfly spring group to achieve a comprehensive shock absorption effect. In terms of structure, the production and maintenance costs of the support Low and able to control the vertical height will bring huge economic and social benefits to the society.

Description

一种铅芯-橡胶-蝶形弹簧组组合式减震支座A lead-rubber-butterfly spring group combined shock-absorbing support

技术领域technical field

本发明涉及一种组合式减震支座,它是一种高层建筑、桥梁、隧道、地铁、高铁、城际城市高架等工程中广泛应用的重要承力和功能构件。The invention relates to a combined shock-absorbing support, which is an important load-bearing and functional component widely used in high-rise buildings, bridges, tunnels, subways, high-speed rails, intercity viaducts and other projects.

背景技术Background technique

未来20年甚至更长一段时间内,我国城市公共交通等基础设施建设将会继续保持高速发展的趋势,城市高架桥、城际铁路、高速铁路将成为国家综合经济实力和现代化建设的卓越体现。因此,建筑行业对减隔震装置的需求量将不断增大,对减隔震装置的技术性能和经济性能的要求也将不断提高。目前国内外最常用的减隔震装置有四种:弹塑性阻尼装置,液压阻尼装置,钟摆式隔震支座和橡胶隔震支座。In the next 20 years or even a longer period of time, my country's urban public transportation and other infrastructure construction will continue to maintain a trend of rapid development, and urban viaducts, intercity railways, and high-speed railways will become an outstanding embodiment of the country's comprehensive economic strength and modernization. Therefore, the demand for shock-absorbing and isolating devices in the construction industry will continue to increase, and the requirements for the technical and economic performance of shock-absorbing and isolating devices will also continue to increase. At present, there are four kinds of shock-absorbing and isolating devices most commonly used at home and abroad: elastic-plastic damping devices, hydraulic damping devices, pendulum-type shock-isolating bearings and rubber shock-isolating supports.

弹塑性阻尼装置属于减震产品,具有很强耗能能力,产品特点有阻尼比高、耗能能力强、减震效果明显。但其在竖直高度上难以控制。The elastic-plastic damping device is a shock-absorbing product with strong energy-dissipating capacity. The product features high damping ratio, strong energy-dissipating capacity, and obvious shock-absorbing effect. But it is difficult to control in vertical height.

液压阻尼装置属于减震产品,具有很强耗能能力,液压阻尼装置对于已有工程加固很方便,不需要增设其它结构,同时不影响原有的结构设计;速度锁定器可以将活动墩在地震时转化成固定墩,分担地震力,有效的利用已有墩进行抗震,具有较高的经济性,但其生产、维护成本较高。The hydraulic damping device is a shock-absorbing product with strong energy consumption capacity. The hydraulic damping device is very convenient for the reinforcement of existing projects. It does not need to add other structures and does not affect the original structural design; It can be transformed into fixed piers in real time to share the earthquake force and effectively use the existing piers for earthquake resistance, which has high economic efficiency, but its production and maintenance costs are relatively high.

钟摆式隔震支座,属于隔震产品,可起到很好的隔震效果,同时可以根据需要选不同的摩擦系数对于不同的耗能能力,适用于高震区任何桥梁或建筑,同时具有很好的经济性,维护成本也低,同时可以提供较大的位移,但这样的支座不适用于对转角有要求的工作场合。The pendulum type seismic isolation bearing belongs to the seismic isolation product, which can play a very good seismic isolation effect. At the same time, different friction coefficients can be selected according to the needs for different energy dissipation capabilities. It is suitable for any bridge or building in a high earthquake area. It is very economical, low maintenance cost, and can provide large displacement at the same time, but such a support is not suitable for workplaces that require corners.

橡胶隔震支座,属于隔震产品,可起到一定的隔震效果,橡胶隔震支座在国内外均已得到大量的使用,现已形成国家标准。其不适用于软土地的桥梁或建筑,同时产品的质量与橡胶性能有密切的关系,因此必须严格控制橡胶质量,同时橡胶存在老化问题。隔震装置适用于Ⅰ、Ⅱ场地,对于软土地Ⅲ、Ⅳ类场地具有一定的局限性。Rubber shock-isolation bearings are shock-isolation products that can achieve a certain degree of shock-isolation effect. Rubber shock-isolation bearings have been widely used at home and abroad, and have now formed national standards. It is not suitable for bridges or buildings on soft ground, and the quality of the product is closely related to the performance of the rubber, so the quality of the rubber must be strictly controlled, and the rubber has aging problems. The seismic isolation device is suitable for I and II sites, and has certain limitations for soft soil III and IV sites.

综上所述,目前国内外支座存在的缺陷有生产、维护成本较高,支座在竖直高度上难以控制;支座材料的抗腐蚀、抗老化性不够,支座在建筑寿命期内失效,对于软土地具有一定的局限性。To sum up, the current defects of bearings at home and abroad include high production and maintenance costs, and it is difficult to control the vertical height of the bearings; Ineffective, it has certain limitations for soft soil.

发明内容Contents of the invention

发明目的:本发明的目的是根据现有技术中存在的生产、维护成本较高,支座在竖直高度上难以控制;支座材料的抗腐蚀、抗老化性不够,支座在建筑寿命期内失效,对于软土地具有一定的局限性等缺陷,提出一种铅芯-橡胶-蝶形弹簧组组合式减震支座。Purpose of the invention: the purpose of the present invention is based on the high cost of production and maintenance in the prior art, and the vertical height of the support is difficult to control; the corrosion resistance and aging resistance of the support material are not enough, and the support is not stable during the building life. Internal failure, and certain limitations for soft soil, a lead-rubber-belleville spring combined shock-absorbing bearing is proposed.

技术方案:Technical solutions:

一种铅芯-橡胶-蝶形弹簧组组合式减震支座,其特征在于:该减震支座的底座中央的圆筒形结构中安装有双层胶皮套;所述双层胶皮套的两层之间嵌有管状铅芯;所述双层胶皮套的内层中安装有碟形弹簧组;所述碟形弹簧组的中心孔中设置有短导杆;环形的避震单元置于所述底座的圆筒形结构上部;上端盖盖在所述避震单元上方并与底座固定。A lead core-rubber-butterfly spring group combined shock-absorbing support, characterized in that: a double-layer rubber sheath is installed in the cylindrical structure in the center of the base of the shock-absorbing support; the double-layer rubber A tubular lead core is embedded between the two layers of the cover; a disc spring group is installed in the inner layer of the double-layer rubber cover; a short guide rod is arranged in the center hole of the disc spring group; the ring-shaped shock absorber The unit is placed on the upper part of the cylindrical structure of the base; the upper end cover is covered above the shock-absorbing unit and fixed with the base.

所述的铅芯-橡胶-蝶形弹簧组组合式减震支座,其特征在于:所述上端盖通过4个外定位活动销与底座连接。The lead core-rubber-butterfly spring group combined shock-absorbing bearing is characterized in that: the upper end cover is connected to the base through four outer positioning movable pins.

所述的铅芯-橡胶-蝶形弹簧组组合式减震支座,其特征在于:所述外定位活动销穿过橡胶导向块的孔后,与底座上的销孔连接。The lead core-rubber-belleville spring group combined shock absorber is characterized in that the outer positioning movable pin is connected with the pin hole on the base after passing through the hole of the rubber guide block.

所述的铅芯-橡胶-蝶形弹簧组组合式减震支座,其特征在于:所述橡胶导向块置于所述底座上的销孔顶部的凹槽中;所述橡胶导向块的内孔尺寸与所述外定位活动销长杆部分外径相配合。The lead core-rubber-belleville spring group combined shock absorber is characterized in that: the rubber guide block is placed in the groove on the top of the pin hole on the base; the inner part of the rubber guide block The size of the hole matches the outer diameter of the long rod part of the outer positioning movable pin.

所述的铅芯-橡胶-蝶形弹簧组组合式减震支座,其特征在于:所述底座的圆筒形结构的内部为下窄上宽的圆台形状。The characteristic of the lead core-rubber-belleville spring group combined shock-absorbing support is that the inside of the cylindrical structure of the base is in the shape of a truncated cone with a narrow bottom and a wide top.

所述的铅芯-橡胶-蝶形弹簧组组合式减震支座,其特征在于:所述短导杆为上窄下宽的外形,其最大圆尺寸小于所述碟形弹簧组的内圆基本尺寸。The lead core-rubber-disc spring group combined shock absorber is characterized in that: the short guide rod has a shape with a narrow top and a wide bottom, and its maximum circle size is smaller than the inner circle of the disc spring group basic size.

优点及效果:本发明具有良好的刚性,抗稳定性;能控制竖值高度;能适应各种土质结构;能够预留足够的有效位移以满足在罕遇地震下的变形要求;结构简单,不需修理,保养方便;具有很好的经济型,维护成本较低;减隔振支座的材料具有抗腐蚀性。Advantages and effects: the present invention has good rigidity and anti-stability; it can control the vertical height; it can adapt to various soil structures; it can reserve enough effective displacement to meet the deformation requirements under rare earthquakes; It needs to be repaired and is easy to maintain; it is very economical and the maintenance cost is low; the material of the vibration-reducing and isolating support is corrosion-resistant.

附图说明:Description of drawings:

图1为本发明外观示意图;Fig. 1 is the appearance schematic diagram of the present invention;

图2为本发明结构剖视示意图;Fig. 2 is a schematic cross-sectional view of the structure of the present invention;

图3为本发明结构的爆炸视图;Fig. 3 is the exploded view of structure of the present invention;

图中标注:1碟形弹簧组;2外定位活动销;3双层胶皮套;4管状铅芯;5短导杆;6上端盖;7避震单元;8底座;9橡胶导向块。Markings in the figure: 1 disc spring group; 2 external positioning movable pin; 3 double-layer rubber sheath; 4 tubular lead core; 5 short guide rod; 6 upper end cover; 7 shock absorber unit; 8 base; 9 rubber guide block.

具体实施方式:detailed description:

本发明是一种一种铅芯-橡胶-蝶形弹簧组组合式减震支座,其采用铅芯、橡胶、蝶形弹簧组三种减震单元以达到综合性的吸震效果。The invention is a lead-rubber-butterfly spring group combined shock-absorbing bearing, which adopts three kinds of shock-absorbing units of lead core, rubber and butterfly spring group to achieve a comprehensive shock-absorbing effect.

本发明的结构如图2、图3所示,底座8上安装碟形弹簧组1,弹簧组1里面装有短导杆5,胶皮套3分为内外两层,管状铅芯4嵌入两层胶皮套3中,整体置于减震器底座8的中央圆筒形结构中,碟形弹簧组1置于胶皮套3内层,隔震单元7置于底座8圆筒结构上部,4个外定位活动销2连接上端盖6和底座8,安装时保证4个外定位活动销2插入四个橡胶导向块9孔中。The structure of the present invention is shown in Fig. 2 and Fig. 3, disc spring group 1 is installed on the base 8, and short guide rod 5 is housed in the spring group 1, and the rubber sheath 3 is divided into inner and outer layers, and the tubular lead core 4 is embedded in two layers. In the rubber cover 3, the whole is placed in the central cylindrical structure of the shock absorber base 8, the disc spring group 1 is placed in the inner layer of the rubber cover 3, and the shock isolation unit 7 is placed on the upper part of the base 8 cylindrical structure. 4 outer positioning movable pins 2 are connected to the upper end cover 6 and the base 8, and the 4 outer positioning movable pins 2 are inserted into the four rubber guide blocks 9 holes during installation.

隔震单元7为非主要承重部件,采用橡胶和薄钢板的叠加结构,减震器安装到桥梁后,受到桥板本身的自重使上端盖6下表面和隔震单元7结合,防止隔震单元7在减震器正常使用时因压力过大而失效。上端盖6内径尺寸与底座8圆筒结构内径尺寸存在尺寸公差;外定位活动销2长杆部分尺寸与底座8销孔尺寸存在尺寸差,这种结构给予减震器上端盖6水平方向自由度,使隔震单元7吸收横向振动的功能在桥梁受地震横波影响时得以发挥。同时,在底座8的4个销孔部分开凹槽,4个橡胶导向块9置于凹槽中,其内孔尺寸与外定位活动销长杆部分外径相等,由此保证装配的准确性和结构的相对稳定性。The seismic isolation unit 7 is a non-main load-bearing component, which adopts a superimposed structure of rubber and thin steel plates. After the shock absorber is installed on the bridge, the lower surface of the upper end cover 6 is combined with the seismic isolation unit 7 due to the self-weight of the bridge plate itself, preventing the vibration isolation unit from being damaged. 7 Failure due to excessive pressure during normal use of the shock absorber. There is a dimensional tolerance between the inner diameter of the upper end cover 6 and the inner diameter of the cylinder structure of the base 8; there is a size difference between the long rod part of the outer positioning movable pin 2 and the pin hole size of the base 8. This structure gives the shock absorber upper end cover 6 degrees of freedom in the horizontal direction , so that the function of the seismic isolation unit 7 to absorb lateral vibrations can be brought into play when the bridge is affected by seismic shear waves. At the same time, grooves are divided in the four pin holes of the base 8, and four rubber guide blocks 9 are placed in the grooves, and the size of the inner hole is equal to the outer diameter of the long rod part of the outer positioning movable pin, thereby ensuring the accuracy of assembly and relative stability of the structure.

底座8圆筒部分内部设计成下部略窄上部略宽的圆台形状,该件为铸造,有利于起模;在胶皮套3受纵向压力时给予横向膨胀空间,防止橡胶材料在底座8圆筒结构端部出现应力集中。The inside of the cylindrical part of the base 8 is designed in the shape of a slightly narrower lower part and a slightly wider upper part. Stress concentrations occur at the ends of the structure.

铅芯4和短导杆5均使用离心铸造法铸造,铅芯应满足形状和尺寸精度要求;短导杆5需保证上略窄下略宽的外形,最大圆尺寸不得达到碟形弹簧内圆基本尺寸,无精度要求。Both the lead core 4 and the short guide rod 5 are cast by centrifugal casting method, and the lead core should meet the shape and dimensional accuracy requirements; the short guide rod 5 needs to ensure a shape slightly narrower at the top and slightly wider at the bottom, and the maximum circle size must not reach the inner circle of the disc spring Basic size, no precision requirement.

碟形弹簧组1为主要吸震单元,采用的实心碟形弹簧具有良好的刚性。胶皮套6嵌入铅芯4中,铅芯4可提升弹性系统的稳定性,但铅材料质软,不会影响吸震效果。碟形弹簧组1与嵌入铅芯1的胶皮套6结合,在使减震器提升稳定性的同时,又保留了减震器良好的吸震性能,从而使桥梁更加稳定,维护成本降低。Disc spring group 1 is the main shock-absorbing unit, and the solid disc springs used have good rigidity. The rubber sheath 6 is embedded in the lead core 4, and the lead core 4 can improve the stability of the elastic system, but the lead material is soft and will not affect the shock-absorbing effect. The disc spring group 1 is combined with the rubber sheath 6 embedded in the lead core 1, which not only improves the stability of the shock absorber, but also retains the good shock absorption performance of the shock absorber, so that the bridge is more stable and the maintenance cost is reduced.

在具体实施和使用过程中可以得出本发明具有良好的刚性,稳定性;能控制竖值高度;能适应各种土质结构;能够预留足够的有效位移以满足在罕遇地震下的变形要求;结构简单,不需修理,保养方便;具有很好的经济型,维护成本较低;减隔振支座的材料具有抗腐蚀性。因此,该种减震支座支座可以作为减震装置应用于建筑、桥梁等减震系统中,采用减震设计无疑会大大提高建筑的抗震能力,保证在强力地震发生时,保持建筑的使用功能,将会给社会带来巨大的经济效益和社会效应。In the process of specific implementation and use, it can be concluded that the present invention has good rigidity and stability; it can control the height of the vertical value; it can adapt to various soil structures; it can reserve enough effective displacement to meet the deformation requirements under rare earthquakes ;The structure is simple, no repair is required, and the maintenance is convenient; it is very economical and the maintenance cost is low; the material of the vibration-reducing and isolating support is corrosion-resistant. Therefore, this kind of shock-absorbing bearing can be used as a shock-absorbing device in shock-absorbing systems such as buildings and bridges. The use of shock-absorbing design will undoubtedly greatly improve the earthquake resistance of the building and ensure that the use of the building is maintained when a strong earthquake occurs. Function, will bring huge economic benefit and social effect to the society.

Claims (6)

1.一种铅芯-橡胶-蝶形弹簧组组合式减震支座,其特征在于:该减震支座的底座(8)中央的圆筒形结构中安装有双层胶皮套(3);所述双层胶皮套(3)的两层之间嵌有管状铅芯(4);所述双层胶皮套(3)的内层中安装有碟形弹簧组(1);所述碟形弹簧组(1)的中心孔中设置有短导杆(5);环形的避震单元(7)置于所述底座(8)的圆筒形结构上部;上端盖(6)盖在所述避震单元(7)上方并与底座(8)固定。1. A lead core-rubber-butterfly spring group combined shock-absorbing support, characterized in that: a double-layer rubber cover (3 ); a tubular lead core (4) is embedded between the two layers of the double-layer rubber sheath (3); a disc spring group (1) is installed in the inner layer of the double-layer rubber sheath (3); A short guide rod (5) is arranged in the center hole of the disc spring group (1); the ring-shaped shock-absorbing unit (7) is placed on the upper part of the cylindrical structure of the base (8); the upper end cover (6) The cover is above the shock-absorbing unit (7) and fixed with the base (8). 2.根据权利要求1所述的铅芯-橡胶-蝶形弹簧组组合式减震支座,其特征在于:所述上端盖(6)通过4个外定位活动销(2)与底座(8)连接。2. The lead core-rubber-butterfly spring group combined shock absorber according to claim 1, characterized in that: the upper end cover (6) connects with the base (8) through four outer positioning movable pins (2) )connect. 3.根据权利要求2所述的铅芯-橡胶-蝶形弹簧组组合式减震支座,其特征在于:所述外定位活动销(2)穿过橡胶导向块(9)的孔后,与底座(8)上的销孔连接。3. The lead core-rubber-butterfly spring group combined shock absorber according to claim 2, characterized in that: after the outer positioning movable pin (2) passes through the hole of the rubber guide block (9), Connect with the pin hole on the base (8). 4.根据权利要求3所述的铅芯-橡胶-蝶形弹簧组组合式减震支座,其特征在于:所述橡胶导向块(9)置于所述底座(8)上的销孔顶部的凹槽中;所述橡胶导向块(9)的内孔尺寸与所述外定位活动销(2)长杆部分外径相配合。4. The lead core-rubber-belleville spring group combined shock absorber according to claim 3, characterized in that: the rubber guide block (9) is placed on the top of the pin hole on the base (8) In the groove; the size of the inner hole of the rubber guide block (9) matches the outer diameter of the long rod part of the outer positioning movable pin (2). 5.根据权利要求1所述的铅芯-橡胶-蝶形弹簧组组合式减震支座,其特征在于:所述底座(8)的圆筒形结构的内部为下窄上宽的圆台形状。5. The lead core-rubber-belleville spring group combined shock absorber according to claim 1, characterized in that: the inside of the cylindrical structure of the base (8) is in the shape of a conical cone with a narrow bottom and a wide top . 6.根据权利要求1所述的铅芯-橡胶-蝶形弹簧组组合式减震支座,其特征在于:所述短导杆(5)为上窄下宽的外形,其最大圆尺寸小于所述碟形弹簧组(1)的内圆基本尺寸。6. The lead core-rubber-belleville spring group combined shock absorber according to claim 1, characterized in that: the short guide rod (5) has a narrow top and a wide bottom, and its maximum circle size is less than The basic dimensions of the inner circle of the disc spring group (1).
CN201620746041.XU 2016-07-15 2016-07-15 A kind of lead-rubber butterfly spring group Combined-type shock-absorption bearing Withdrawn - After Issue CN205821991U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106012819A (en) * 2016-07-15 2016-10-12 沈阳工业大学 Lead core-rubber-butterfly spring combined type damping support base
CN108316734A (en) * 2018-04-21 2018-07-24 中国地震局工程力学研究所 A kind of granulated multistage-multidirectional energy-dissipating and shock-absorbing bearing
CN108561479A (en) * 2018-02-05 2018-09-21 许文红 A kind of damping device of tilling machine
CN108644299A (en) * 2018-05-25 2018-10-12 北京特种机械研究所 A kind of disc spring combined type magnetorheological damping damper

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106012819A (en) * 2016-07-15 2016-10-12 沈阳工业大学 Lead core-rubber-butterfly spring combined type damping support base
CN108561479A (en) * 2018-02-05 2018-09-21 许文红 A kind of damping device of tilling machine
CN108316734A (en) * 2018-04-21 2018-07-24 中国地震局工程力学研究所 A kind of granulated multistage-multidirectional energy-dissipating and shock-absorbing bearing
CN108644299A (en) * 2018-05-25 2018-10-12 北京特种机械研究所 A kind of disc spring combined type magnetorheological damping damper

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