CN205817599U - Grinding machine on-line measurement system - Google Patents
Grinding machine on-line measurement system Download PDFInfo
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- CN205817599U CN205817599U CN201620801222.8U CN201620801222U CN205817599U CN 205817599 U CN205817599 U CN 205817599U CN 201620801222 U CN201620801222 U CN 201620801222U CN 205817599 U CN205817599 U CN 205817599U
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- line measurement
- dip stick
- grinding machine
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- grinder bench
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Abstract
The utility model discloses a kind of grinding machine on-line measurement system, it is characterized in that, it is to use point contact type to synchronize on-line measurement mode, the on-line measurement supporting mechanism that including servo-control system, is arranged on Grinder bench, on-line measurement chi, on-line measurement chi includes dip stick, the measuring probe being arranged on dip stick end and the driving cylinder driving dip stick to be displaced in the horizontal direction in, measuring probe measures component, the axial dimension variable quantity of detection object as point cantact.This utility model achieves the most real-time synchro measure to grinding work piece, workpiece grinding is the most complete, the quality testing of its product completes the most at once, thus reduce the percent defective of product, solving Traditional Man offline inspection mode and cause, because repeatedly disassembling measurement, the problem that production efficiency is low, performance is more superior.
Description
Technical field
This utility model relates to grinding machine technical field, especially relates to the on-line measurement system of a kind of grinding machine.
Background technology
Being developed so far of China's Cemented Carbide Industry, product variety is the most complete, relates to metal cutting, mining, draws
Each fields such as molding tool, wear part, except part high-performance precision abrasive coating blade and kit, high-performance superfine alloy
Bar and a small amount of big different goods need to be from external imports, and overwhelming majority product is Chinese all can be produced.The hard carbide industry of China
While fast development, still exist research and development of products input relative deficiency, equipment the level that renovates is the highest, alloy
Produce and the equipment of product produce the problem of the aspects such as disconnection, cause that industry innovation ability is strong, high added value and supporting product
The problems such as product are few, industrial economy benefit is the highest.Wherein hart metal product produces the development deficiency of equipment is restriction China hard
The bottleneck that alloy product produces.According to ASSOCIATE STATISTICS, the most external minority advanced enterprises product is pressed in the occupation rate of Chinese market
Weight calculates 1.5% less than China's hard alloy yield, but year alloy gross sales amount accounts for and always sells in China's hard alloy year
More than the 10% of volume.Along with the demand of alloy cutter is increased by domestic industries, the Precision Machining of alloy cutter becomes conjunction
The bottleneck of gold production Rapid Development of Enterprise, it is the most domestic that to specialize in alloy Special Purpose Machine for Processing enterprise few, therefore alloy
Cutter manufacturing enterprise is in the urgent need to undergoing technological transformation to some processing apparatus.
Through Site Detection, it is as follows that current China alloy cutter produces lathe situation:
1, lathe uses the time longer, and equipment exists the most aging；
2, lathe grinds workpiece is W-Co kind carbide wafer, and working environment dust pollution is bigger；
3, in the course of the work, there is certain cooling water corrosion, work spindle is produced certain precision impact, simultaneously
Because life-time service, work spindle revolution gap becomes big, affects machining accuracy；
4, during machine operation workman onsite application, there are the following problems:
(1), workman is when carrying out alloy blade grinding, on-the-spot visible substantially alloy dust airborne dust, working environment dust pollution
Relatively big, dust is healthy unfavorable to workman simultaneously；
(2), workman's fixturing blade time, use do not shut down working method, now emery wheel is in high-speed cruising state, workman's hands
Refer to be very close to (eye estimate about about 5cm) with emery wheel, there is severe compromise；
(3), when carrying out grinding work, needing skilled worker's grinder to operate, carry out full manual work, labor intensity is big；
(4), when detecting workpiece, needing to tear open workpiece sensing, single workpiece machines, halfway from starting to grind
Need to regard the experience of workman, repeatedly disassemble detection, working (machining) efficiency is extremely low, easily causes work pieces process excess, causes workpiece report
Useless, high to the operation level requirement of operator.
Wherein, off-line measurement side the most frequently used during the machining detection that (4th) described individual problem is the most traditional
Formula, its concrete operations are in the course of processing of part, according to the experience of operator, according to job demand, are shut down by lathe,
Use measuring instrument, when processing workpiece and disassembling or do not disassemble, workpiece is carried out the detection of physical quantity.This detection mode
It is built upon on the basis of processing is separated from each other with detection, Product checking the when of processing, to be carried out, can not the when of detection
Carry out Product processing, cause production efficiency low, simultaneously as the repeatedly dismounting of workpiece and clamping, make the Set and Positioning base of workpiece
Standard constantly changes, and causes the mismachining tolerance of workpiece artificially to increase, affects product quality.
Therefore, in order to ensure the quality of machine tooling part, production efficiency is greatly improved, reduces production cost, implement to add
Work measures the line Measurement Technique of integration, is significant.Wherein, it is processed that described on-line measurement refers at part
Cheng Zhong, does not tear workpiece open by directly or indirectly metering system and carries out Quality Detection.It is divided into 2 kinds of situations:
1, measure parts in the course of processing of part, measure the machining accuracy of part, the course of processing of part the most in real time
It is to synchronize with detection process；
2, the course of processing separates with detection process, when a step operation completes or after part completion of processing, does not tear workpiece open, measures
Part is detected by mechanism, and it is nonsynchronous for processing with measurement.
But, the measurement scheme used on grinding machine at present is the most preferable, has the modes such as use simulation calculating to estimate sand
Wheel waste in grinding process, then count in grinding machine data system, this kind of design is built upon abrasion of grinding wheel according to one
On the basis of set pattern rule, more the influence factor of actual grinding process, therefore can not preferably reflect real grinding situation,
Therefore the actual application of scheme is unsatisfactory.
Summary of the invention
The one that the purpose of this utility model is contemplated to solve the deficiency of prior art and provides is not only simple in structure, and surveys
Amount is precisely, it is possible to increase the grinding machine on-line measurement system of product quality and production efficiency.
This utility model is to use following technical solution to be attained in that a kind of grinding machine on-line measurement system
System, it is characterised in that it is to use point contact type to synchronize on-line measurement mode, including servo-control system, is arranged on grinding machine work
On-line measurement supporting mechanism in station, on-line measurement chi,
On-line measurement chi includes dip stick, the measuring probe being arranged on dip stick end and drives dip stick in the horizontal direction
The driving cylinder of displacement, measuring probe measures component, the axial dimension variable quantity of detection object as point cantact；
On-line measurement supporting mechanism includes that the fore bearing corresponding with dip stick supports, rear bearing supports, and Grinder bench is surveyed
Gage is supported by fore bearing, rear bearing support movable is arranged on Grinder bench, and driving cylinder promotes dip stick along grinding machine work
Station horizontal direction produces displacement, thus promotes measuring probe to produce surface with measured workpiece and contact, it is achieved measure process；
Described servo-control system includes servo control mechanism, servo motor device, position signalling processing module, at position signalling
Reason module is connected with servo control mechanism, and servo control mechanism connects driving servo motor device, and servo motor device connects drive grinding machine work
Station horizontal displacement；The physical location that position signalling processing module obtains the contact surface with workpiece by measuring probe measures letter
Number, and it is compared with target position signal, it may be judged whether processing puts in place, puts in place if undressed, sends signal and send to
Servo control mechanism, servo control mechanism, according to the undressed signal that puts in place, sends constant force voltage signal and fills to servo motor device, servomotor
Put after accepting constant force voltage signal, drive Grinder bench feeding processing；So circulation, until workpiece is ground to target size,
Side stops processing.
Further illustrating as such scheme, dip stick is outside equipped with screw micrometer, the displacement stroke of dip stick by
Screw micrometer is limited.
Further, the rear sleeve of described dip stick is provided with linkage and embraces ring, and the piston rod front end of driving cylinder is provided with connection
Termination, this connection end is embraced ring with linkage and is connected.
Further, described servo motor device includes servomotor and the belt wheel transmission mechanism being connected with servomotor,
Servomotor drives Grinder bench feeding to process by belt wheel transmission mechanism.
This utility model uses above-mentioned technical solution can reach to provide the benefit that:
This utility model uses point contact type to synchronize on-line measurement mode, the most directly follows the tracks of the change of measured workpiece size
Situation, particularly carries out real-time online measuring to the axial dimension physical quantity in the grinding process of workpiece, and measurement process has reality
Time controlled, certainty of measurement is high, the feature of good stability, known according to reality test, measure control accuracy and meet the essence of 0.01mm
Degree requirement.
Accompanying drawing explanation
Fig. 1 is the grinding machine structural representation being provided with on-line measurement system of the present utility model；
Fig. 2 is on-line measurement system fundamental diagram of the present utility model；
Fig. 3 is on-line measurement system supporting mechanism structural representation of the present utility model.
Description of reference numerals: 1, servo-control system 1-1, servo control mechanism 1-2, servo motor device 1-21, servo electricity
Machine 1-22, belt wheel transmission mechanism 1-3, position signalling processing module 2, Grinder bench 3, on-line measurement supporting mechanism 3-1,
Fore bearing supporting 3-2, rear bearing supporting 4, on-line measurement chi 4-1, dip stick 4-2, measuring probe 4-3, driving cylinder 5,
Ring 7, connection end 8, fixture 9, measured workpiece are embraced in screw micrometer 6, linkage.
Detailed description of the invention
Below in conjunction with specific embodiment, the technical program is explained in detail.
As shown in Figure 1-Figure 3, this utility model is a kind of grinding machine on-line measurement system, and it is to use point contact type same
Step on-line measurement mode, the on-line measurement supporting mechanism 3 including servo-control system 1, being arranged on Grinder bench 2, online
Dip stick 4, on-line measurement chi 4 includes dip stick 4-1, the measuring probe 4-2 being arranged on dip stick end and drives dip stick edge
The driving cylinder 4-3 of horizontal direction displacement, measuring probe measures component, the axial dimension variable quantity of detection object as point cantact；
The front end of measuring probe is antifriction alloy, internal employing inductive displacement transducer.
On-line measurement supporting mechanism 3 includes fore bearing supporting 3-1, the rear bearing supporting 3-2 corresponding with dip stick, grinding machine work
Station dip stick is supported by fore bearing, rear bearing support movable is arranged on Grinder bench, and driving cylinder promotes dip stick edge
Grinder bench horizontal direction produces displacement, thus promotes measuring probe and the measured workpiece 9 being fixed on fixture on 8 produces surface
Contact, it is achieved measure process；The lower section of described dip stick is provided with screw micrometer 5, and the displacement stroke of dip stick is by spiral thousand
Chi is divided to be limited.Described servo-control system 1 includes that servo control mechanism 1-1, servo motor device 1-2, position signalling process mould
Block 1-3, position signalling processing module is connected with servo control mechanism, and servo control mechanism connects driving servo motor device, and servomotor fills
Put connection and drive Grinder bench horizontal displacement；Position signalling processing module is by the contact surface of measuring probe acquisition and workpiece
Physical location measures signal, and it is compared with target position signal, it may be judged whether processing puts in place, puts in place if undressed,
Sending signal and send servo control mechanism to, servo control mechanism, according to the undressed signal that puts in place, sends constant force voltage signal to servomotor
Device, after servo motor device accepts constant force voltage signal, drives Grinder bench feeding processing；So circulation, until workpiece
Being ground to target size, side stops processing.
Further, the rear sleeve of described dip stick is provided with linkage and embraces ring 6, and the piston rod front end of driving cylinder is provided with connection
Termination 7, this connection end 7 is embraced ring 6 with linkage and is connected.Servo motor device 1-2 includes servomotor 1-21 and and servomotor
The belt wheel transmission mechanism 1-22 connected, servomotor drives Grinder bench feeding to process by belt wheel transmission mechanism.
This utility model compared with prior art, uses point contact type on-line synchronous to measure system, it is achieved that to grinding work
The most real-time synchro measure of part, workpiece grinding is the most complete, and the quality testing of its product completes the most at once, thus reduces product
The percent defective of product, solves Traditional Man offline inspection mode and causes, because repeatedly disassembling measurement, the problem that production efficiency is low,
Performance is more superior.
Above-described is only preferred implementation of the present utility model, it is noted that for the ordinary skill of this area
For personnel, on the premise of creating design without departing from this utility model, it is also possible to making some deformation and improvement, these all belong to
In protection domain of the present utility model.
Claims (4)
1. a grinding machine on-line measurement system, it is characterised in that it is to use point contact type to synchronize on-line measurement mode, bag
The on-line measurement supporting mechanism that include servo-control system, is arranged on Grinder bench, on-line measurement chi,
On-line measurement chi includes dip stick, the measuring probe being arranged on dip stick end and drives dip stick to be displaced in the horizontal direction in
Driving cylinder, measuring probe measures component as point cantact, the axial dimension variable quantity of detection object；
On-line measurement supporting mechanism includes that the fore bearing corresponding with dip stick supports, rear bearing supports, Grinder bench dip stick
Supported by fore bearing, rear bearing support movable is arranged on Grinder bench, and driving cylinder promotes dip stick along Grinder bench
Horizontal direction produces displacement；
Described servo-control system includes servo control mechanism, servo motor device, position signalling processing module, and position signalling processes mould
Block is connected with servo control mechanism, and servo control mechanism connects driving servo motor device, and servo motor device connects drive Grinder bench
Horizontal displacement；The physical location that position signalling processing module obtains the contact surface with workpiece by measuring probe measures signal.
Grinding machine on-line measurement system the most according to claim 1, it is characterised in that dip stick is outside equipped with spiral thousand
Dividing chi, the displacement stroke of dip stick is limited by screw micrometer.
Grinding machine on-line measurement system the most according to claim 1, it is characterised in that the rear portion of described dip stick is sheathed
Having linkage to embrace ring, the piston rod front end of driving cylinder is provided with connection end, and this connection end is embraced ring with linkage and is connected.
Grinding machine on-line measurement system the most according to claim 1, it is characterised in that described servo motor device includes
Servomotor and the belt wheel transmission mechanism being connected with servomotor, servomotor drives Grinder bench by belt wheel transmission mechanism
Feeding is processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620801222.8U CN205817599U (en) | 2016-07-26 | 2016-07-26 | Grinding machine on-line measurement system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620801222.8U CN205817599U (en) | 2016-07-26 | 2016-07-26 | Grinding machine on-line measurement system |
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| CN205817599U true CN205817599U (en) | 2016-12-21 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106078511A (en) * | 2016-07-26 | 2016-11-09 | 佛山职业技术学院 | Grinding machine on-line measurement system |
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2016
- 2016-07-26 CN CN201620801222.8U patent/CN205817599U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106078511A (en) * | 2016-07-26 | 2016-11-09 | 佛山职业技术学院 | Grinding machine on-line measurement system |
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