CN205817123U - Automatic pipe welder control system - Google Patents
Automatic pipe welder control system Download PDFInfo
- Publication number
- CN205817123U CN205817123U CN201620441485.2U CN201620441485U CN205817123U CN 205817123 U CN205817123 U CN 205817123U CN 201620441485 U CN201620441485 U CN 201620441485U CN 205817123 U CN205817123 U CN 205817123U
- Authority
- CN
- China
- Prior art keywords
- microprocessor
- welding gun
- fixing groove
- vision sensor
- welded tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses automatic pipe welder control system, including workbench, welding gun, walking mechanism, microprocessor, human-computer interaction interface, vision sensor and tube feeding mechanism；This workbench has fixing groove, and tube feeding mechanism will be for treating that welded tube is delivered to fixing groove；Walking mechanism includes motor, guide rail and walker；Guide rail is fixing on the table, and is positioned at the side of fixing groove；Welding gun is fixed on walker, and vision sensor is arranged on the front of welding gun；Human-computer interaction interface, vision sensor and motor are all connected with microprocessor；Vision sensor is for detecting the weld seam signal treating welded tube in welding gun front, and sends to microprocessor；Motor is used for controlling walker and moves along guide rail.In welding process, detect the weld information treating welded tube in front in real time, facilitate user to pass through human-computer interaction interface and adjust in time；On the other hand, directly can will treat that welded tube is delivered to workbench by tube feeding mechanism, it is not necessary to artificial feeding, save labour turnover further.
Description
Technical field
This utility model relates to industry iron pipe welding machine technical field, particularly relates to automatic pipe welder control system.
Background technology
Welding is one of important technological method for processing traditional in manufacturing industry, and application is widely.Owing to welded tube exists
Some uncontrollable factors during welding production, on weld seam, somewhere intensity is likely to occur the situation not reaching bulk strength.
Traditional technique is as three dependent variable using wire feed rate, the welding tractor speed of travel, welding gun frequency of vibration, according to this
Three parameters are adjusted guaranteeing the accuracy of welding.Precision and the welding quality of this traditional handicraft are difficult to ensure that, not
Automatic tracking welding joint function can be realized.
Utility model content
In order to overcome the deficiencies in the prior art, the purpose of this utility model is to provide automatic pipe welder control system, its
Can solve in existing solder technology can not the problem of automatic tracking welding seam.
The purpose of this utility model realizes by the following technical solutions:
Automatic pipe welder control system, including workbench, welding gun, walking mechanism, microprocessor, human-computer interaction interface, regards
Sense sensor and tube feeding mechanism；This workbench has fixing groove, and described tube feeding mechanism will be for treating that welded tube is delivered to fixing groove；Institute
State walking mechanism and include motor, guide rail and walker；Guide rail is fixing on the table, and is positioned at the side of fixing groove；Welding gun is solid
Being scheduled on walker, vision sensor is arranged on the front of welding gun；Described human-computer interaction interface, vision sensor and motor all with
Microprocessor connects；Vision sensor is for detecting the weld seam signal treating welded tube in welding gun front, and sends to microprocessor；Electricity
Machine is used for controlling walker and moves along guide rail.
Preferably, the alarm device being connected with microprocessor is also included.When microprocessor is according to from vision sensor
Can be reported to the police by alarm device when weld seam signal processing obtains weld seam deviation, remind staff to pass through human-computer interaction interface in time
Carry out parameter change.
It is further preferred that fixing groove is provided with the temperature sensor being connected with microprocessor, this temperature sensor is used for
The temperature of welded tube is treated in detection, and sends temperature signal to microprocessor, so that microprocessor is when this temperature signal is more than preset value
Time control alarm device report to the police.Welding can cause peripheral temperature to raise, and during if above preset temperature, controls alarm device report
Alert, remind user.
Compared to existing technology, the beneficial effects of the utility model are:
The weld seam treating welded tube that this utility model can detect front by vision sensor in welding process in real time is believed
Breath, facilitates user to pass through human-computer interaction interface and adjusts in time；On the other hand, directly can will treat that welded tube is defeated by a tube feeding mechanism
Deliver to workbench, it is not necessary to artificial feeding, save labour turnover further.
Accompanying drawing explanation
Fig. 1 is the function structure chart of automatic pipe welder control system of the present utility model；
Fig. 2 is the structural representation of automatic pipe welder control system of the present utility model.
In figure: 1, workbench；11, fixing groove；2, welding gun；3, guide rail；4, walker；5, tube feeding mechanism.
Detailed description of the invention
Below, in conjunction with accompanying drawing and detailed description of the invention, this utility model is described further:
See Fig. 1 and Fig. 2, the automatic pipe welder control system that this utility model provides, it include workbench 1, welding gun 2,
Walking mechanism, microprocessor, human-computer interaction interface, vision sensor and tube feeding mechanism 5.Workbench 1 is used for as welding operation work
Skill provides support platform.Welding gun 2 is to make the welding wire hot melt being positioned in welding gun 2 to weld iron pipe by principle of heating
Connect.Walking mechanism is used for driving welding gun 2 to move, and welds by certain direction order treating welded tube, thus, welding gun 2 is
It is fixed in walking mechanism.Workbench 1 is provided with fixing groove 11, for fixing, this fixing groove 11 treats that welded tube, tube feeding mechanism 5 provide
Send pipe service, himself possess automation mechanized operation, single-chip microcomputer, conveyer belt, motor, mechanical arm, Single-chip Controlling electricity can be included
Machine starts, and controls the crawl of mechanical arm or unclamp, driven by motor conveyer belt transmission, and Single-chip Controlling mechanical arm captures to be welded
Pipe is on conveyer belt, and electric motor starting conveyer belt will treat welded tube transfer table 1, and controlling mechanical arm will treat that welded tube is grabbed on conveyer belt
Take and be positioned over fixing groove 11.How to guarantee to treat that welded tube is accurately sent to fixing groove 11, its stroke can be preset, it is also possible to
Sense by being set in the proximity switch of single-chip microcomputer connection at fixing groove 11, all can be had been resolved by prior art.
Walking mechanism includes motor, guide rail 3 and walker 4；Guide rail 3 is fixed on workbench 1, and is positioned at fixing groove 11
Side；Welding gun 2 is fixed on walker 4, and vision sensor is arranged on the front of welding gun 2；Human-computer interaction interface, vision sensor
All it is connected with microprocessor with motor；Vision sensor is for detecting the weld seam signal treating welded tube in welding gun 2 front, and sends extremely
Microprocessor；Motor is used for controlling walker 4 and moves along guide rail 3.
Vision sensor can use laser sensor, and this laser sensor includes a ccd video camera and a laser instrument.Swash
Light device, as structure light source, launches laser stripe at a certain angle to laser sensor workpiece below from laser sensor front portion
(treating welded tube) surface, ccd video camera directly absorbs the laser stripe image on surface of the work.Ccd video camera is anterior equipped with optics
Optical filter, only allows laser to pass through, and filters off every other light, including welding arc light.Laser sensor is to preset
Distance is arranged on the front portion of welding gun 2, when welding gun 2 in welded joints side be properly positioned after, weld seam should close to the center of laser stripe,
Ccd video camera the most just can be made to observe laser stripe and weld seam.If workpiece range sensor is near in work, treating welded tube table
The laser stripe in face is the most forward, anyway, treat that welded tube, below laser sensor unit, just treats the laser stripe of surface of welded pipe
The most rearward.Therefore observed the position of laser stripe by ccd video camera, laser sensor just can be measured distance and treat hanging down of welded tube
Straight distance such that it is able to measure and treat surface of welded pipe profile and the position at striped inside weld, such that it is able to Laser Measurement sensing
Lateral separation between device and weld seam.The stripe pattern that laser sensor obtains i.e. welding gun 2 and the deviation signal of weld seam, send to micro-
Processor processes, and the corresponding different regulated value of the deviation value that microprocessor internal can prestore different, microprocessor is according to partially
Motor, walker 4 are adjusted by difference signal, to drive the deflection of welding gun 2 to adjust the position of welding gun 2, it is ensured that welding process
The weld seam of middle welding gun perpendicular alignmnet welded tube all the time, it is achieved the automatic positioning function of butt welded seam；User can also pass through man-machine interaction
Interface is adjusted, both can be with automation mechanized operation, it is also possible to user operation.
As preferably, this utility model also includes the pressure sensing being arranged on fixing groove 11 and being connected with microprocessor
Device.This pressure transducer can detect whether need welded tube in fixing groove 11, when need welded tube time microprocessor just control motor
Start, save energy consumption, and realize automatization.
Preferably, also including alarm device, this alarm device is connected with microprocessor.When microprocessor is according to from vision
Can be reported to the police by alarm device when the weld seam signal processing of sensor obtains weld seam deviation, remind staff in time by man-machine
Interactive interface carries out parameter change.
Being provided with, on fixing groove 11, the temperature sensor being connected with microprocessor, this temperature sensor treats welded tube for detection
Temperature, and send temperature signal to microprocessor, so that microprocessor controls when this temperature signal is more than preset value to report to the police
Device is reported to the police.Welding can cause peripheral temperature to raise, and during if above preset temperature, controls alarm device and reports to the police, remind user.
It will be apparent to those skilled in the art that can technical scheme as described above and design, make other various
Corresponding change and deformation, and all these change and deformation all should belong to the protection of this utility model claim
Within the scope of.
Claims (3)
1. automatic pipe welder control system, it is characterised in that include workbench, welding gun, walking mechanism, microprocessor, man-machine friendship
Interface, vision sensor and tube feeding mechanism mutually；This workbench has fixing groove, and described tube feeding mechanism will be for treating that welded tube is delivered to
Fixing groove；Described walking mechanism includes motor, guide rail and walker；Guide rail is fixing on the table, and is positioned at the one of fixing groove
Side；Welding gun is fixed on walker, and vision sensor is arranged on the front of welding gun；Described human-computer interaction interface, vision sensor
All it is connected with microprocessor with motor；Vision sensor is for detecting the weld seam signal treating welded tube in welding gun front, and sends extremely
Microprocessor；Motor is used for controlling walker and moves along guide rail.
2. automatic pipe welder control system as claimed in claim 1, it is characterised in that also include the report being connected with microprocessor
Alarm device.
3. automatic pipe welder control system as claimed in claim 2, it is characterised in that fixing groove is provided with microprocessor even
The temperature sensor connect, this temperature sensor treats the temperature of welded tube for detection, and sends temperature signal to microprocessor, so that
Microprocessor controls alarm device and reports to the police when this temperature signal is more than preset value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620441485.2U CN205817123U (en) | 2016-05-13 | 2016-05-13 | Automatic pipe welder control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620441485.2U CN205817123U (en) | 2016-05-13 | 2016-05-13 | Automatic pipe welder control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205817123U true CN205817123U (en) | 2016-12-21 |
Family
ID=57557835
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620441485.2U Expired - Fee Related CN205817123U (en) | 2016-05-13 | 2016-05-13 | Automatic pipe welder control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205817123U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262580A (en) * | 2017-12-25 | 2018-07-10 | 重庆达德机械制造有限公司 | A kind of Multifunctional tube maker |
| CN110238734A (en) * | 2019-06-12 | 2019-09-17 | 惠州市帝梵翼实业有限公司 | A kind of Full-automatic digital control Furniture manufacturing line |
| CN112828496A (en) * | 2019-11-22 | 2021-05-25 | 通用汽车环球科技运作有限责任公司 | Real-time weld quality analysis system and method |
-
2016
- 2016-05-13 CN CN201620441485.2U patent/CN205817123U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262580A (en) * | 2017-12-25 | 2018-07-10 | 重庆达德机械制造有限公司 | A kind of Multifunctional tube maker |
| CN110238734A (en) * | 2019-06-12 | 2019-09-17 | 惠州市帝梵翼实业有限公司 | A kind of Full-automatic digital control Furniture manufacturing line |
| CN112828496A (en) * | 2019-11-22 | 2021-05-25 | 通用汽车环球科技运作有限责任公司 | Real-time weld quality analysis system and method |
| US11633813B2 (en) | 2019-11-22 | 2023-04-25 | GM Global Technology Operations LLC | Real-time weld quality analysis systems and methods |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161221 Termination date: 20200513 |