CN205815388U - A kind of forging pipeline system grinding dust removing device - Google Patents
A kind of forging pipeline system grinding dust removing device Download PDFInfo
- Publication number
- CN205815388U CN205815388U CN201620440302.5U CN201620440302U CN205815388U CN 205815388 U CN205815388 U CN 205815388U CN 201620440302 U CN201620440302 U CN 201620440302U CN 205815388 U CN205815388 U CN 205815388U
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- dust
- forging
- pond
- film type
- water film
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Abstract
The utility model discloses a kind of forging pipeline system grinding dust removing device, include adjustable funnel dust shield, adjustable funnel dust shield is connected with dedusting fan by dust sucting pipeline, dedusting fan connects with water film type dust pond air inlet, water film type dust pond air outlet connects with drawer type disposal box, and the exhaust duct that drawer type disposal box upper end is connected.Forging carries out flowing water polishing operation by adjustable speed conveying mechanism, completes the polishing operation of six stations.This utility model novel structure, apparatus cost is low, easy for installation, operational management is easy, plant running failure rate is low, maintenance cost is low, and it is convenient that metallic dust collects cleaning, the dust such as forging metal and abrading-ball granule pass through water film type dust arrester filtration treatment, substantially improve and forge polishing workshop section working environment, it is achieved that environment protection standard is discharged, effluent cycle recycling in dedusting pond, save the water resource of preciousness, filter deposited metal granule centralized collection and process.
Description
Technical field
This utility model relates to forging polishing dedusting technology field, specifically a kind of forging pipeline system polishing dedusting dress
Put.
Background technology
In recent years, forging polishing is to carry out on the polishing workbench that each is separate, not only the on-the-spot ring of forging polishing
Border is dirty, and forging polishing inter process circulation is time-consuming, arduously cause forging grinding efficiency low, and forging forging polishing quality is difficult to ensure,
Polishing work is susceptible to suffer from respiratory tract injury, is even susceptible to suffer from the occupation disease such as pneumoconiosis, causes enterprise to spend a large amount of medical care expensess etc..And polish
The equipment fault that peripheral equipment causes because of dust takes place frequently, and equipment failure rate is high.Once on each workbench, designed independent dust suction dress
Putting, not only dust removing effects is poor, and device use cost is high, and dust arrester fault rate also remains high.On-the-spot metallic particles without
Method centralized collection, process, and these dust and nuisance easily cause work work on the spot bad environments, produce ecological environment
Serious harm.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of forging pipeline system grinding dust removing device, makes full use of
Water film type physical methods of filtration removes the dust granules such as abrading-ball, forging powder, improves polishing workshop site environment, eliminates forger
Respiratory tract injures, and stops atmospheric pollution, protects surrounding enviroment.Forging polishing cleaner unit technology not only can remove the powder in flue gas
Dirt, removes the harmful gas that polishing produces simultaneously, and efficiency of dust collection reaches more than 99.5%, and purified gas dust content is little
In 50mg/Nm3.It is pipeline system polishing by original substep polishing invention, not only increases forging polishing quality, and greatly
Improve grinding efficiency.The adjustable funnel-form dust shield air port of autonomous Design calculates, flow relocity calculation in dust suction interior conduit, it is considered to
Pipeline leaks out and other factor calculates total blast volume, calculates fan outlet blast, chooses dedusting fan model by result of calculation.
The purpose of this utility model is achieved through the following technical solutions:
A kind of forging pipeline system grinding dust removing device, includes air inlet and removing that adjustable funnel-form dust shield is connected
The dust flow tank that the water film type dust pond that dirt blower fan is connected with dedusting fan air outlet is connected with top, water film type dust pond,
And bottom is connected with dust flow tank and the high exhaust duct in air outlet 15 meters of ground of distance, described water film type dust pond includes
Having dust sedimentation pond body and be connected to the cover plate on dust sedimentation body top, pond, dedusting fan air outlet is fixed on cover plate
Connect on one end and with dust sedimentation pond body interior, the air inlet pipe outer end of dust flow tank be fixed on the cover plate other end and
Connect with dust sedimentation pond body interior, and the sidepiece of dust sedimentation pond body is provided with the overflow pond of closing, dust
The top of sedimentation pond body is connected with overflow pond by overflow pipe, and described forging pipeline system grinding dust removing device also includes
Adjustable speed conveying mechanism, adjustable speed conveying mechanism includes six polishing stations, is equipped with adjustable funnel-form and inhales at each station
Dust hood, forging carries out flowing water polishing operation by adjustable speed conveying mechanism, completes the polishing operation of six stations；Described adjustable
Funnel-form dust shield includes flexible adjustment screw rod and nut and the air door of adjustment suction air volume, and adjustable funnel-form dust shield passes through
Dust sucting pipeline is connected with the air inlet of dedusting fan, and the air outlet of dedusting fan is connected with water film type dust pond.
Adjustable funnel-form dust shield air port calculate, flow relocity calculation in dust suction interior conduit, it is considered to pipeline leak out and other because of
Number calculates total blast volume, calculates fan outlet blast, chooses dedusting fan model by result of calculation.
Adjustable dust shield includes funnel-form dust shield and scalable examination dust sucting pipeline, stretches according to forging size
Funnel-form dust shield, funnel-form dust shield is elongated or shortened by the nut installed and screw rod regulation, it is also possible to regulation suction port
Direction.The air inflow of dust suction is adjusted by air door.
Dust sucting pipeline is erected on dust sucting pipeline support, using support as framework, is welded into instrument with 3 millimeters thick iron plates
Case, had both beautified production scene, made again the employee of six stations have the free-standing workbox oneself putting milling tools.
Water film type dust pond includes dust sedimentation pond body and is connected to 12 millis on dust sedimentation body top, pond
The thick steel deck-plate of rice, described dedusting fan air outlet is fixed on steel deck-plate and connects with dust sedimentation pond body interior, institute
The air inlet pipe outer end of the dust flow tank stated is fixed on steel deck-plate and connects with dust sedimentation pond body interior.
Overflow pond is arranged on the sidepiece of dust sedimentation pond body, in closed, and the top of dust sedimentation pond body
It is connected with overflow pond by overflow pipe.
The air inlet pipe outer end of dust flow tank is individually fixed in left end or the right-hand member of cover plate.
This dust arrester and the dedusting fan being positioned at heel row are all placed in outside position of specifying, workshop, and minimizing is to space, workshop
Take and avoid blower fan produce noise impact.
Dust flow tank is connected with the air inlet of exhaust duct, and less metallic dust automatically falls into collection due to action of gravity
Unified cleaning it is easy in dirt flow tank.
Design of pipe networks considers reasonable wind speed, should ensure pipeline not dust stratification, ensure again resistance minimizing as far as possible, pipeline
Interior flow velocity takes 18-20m3/ s, take large values V=20m/s.
Dedusting fan type selecting science, should ensure that the heavier dust such as forging metal dust are absorbed, and ensures again to be not easy to burn
Ruin motor, amount to fan pressure Δ P=500+248+1500+300=2548Pa, dangerous COEFFICIENT K=1.15 of going bail for, actual blast
ΔPAlways=1.15*2548=2930Pa, selecting dedusting fan model is 4-72 type.
Beneficial effect:
This utility model contrast prior art has a following innovative point:
(1), adjustable funnel-form dust shield of the present utility model by install nut and screw rod regulation elongate or shorten,
Can also regulate the direction of suction port, the big I of air inflow of dust suction is freely adjusted by air door.This invention is suitable for below 15Kg institute
There is the dissimilar forging polishing dust suction operation of complicated shape；
(2), forging of the present utility model carry out flowing water polishing operation by adjustable speed conveying mechanism, complete six stations
Polishing operation, not only increases forging polishing quality, and drastically increases grinding efficiency；
(3), the dedusting fan air outlet that this utility model is connected by dust sucting pipeline with adjustable funnel-form dust shield
It is fixed on the cover plate in water film type dust pond, the dust granules such as polishing abrading-ball, forging powder are drawn into water film type dust pond
Water in precipitate, utilize moisture film to carry out single filter dust, dust removal efficiency reaches more than 90%；
(4), the other end of the cover plate in water film type dust pond of the present utility model be connected with drawer type dust flow tank, dust
Flow tank is connected above exhaust duct and reaches plant building roof, more than 15 meters above ground level according to environmental requirement；Flow tank
In be provided with three layers of sedimentation drawer, fine dust particles can be owing to automatically falling in the drawer of flow tank, it is achieved second level powder
Dirt filters, and dust removal efficiency reaches 99.5%, and convenient concentration is cleared up；
(5), this utility model be provided with overflow pond, be constantly deposited to along with the dust sucked settle in pond, sedimentation
The water in pond, by overflow pipe overflow to overflow pond, reaches the purpose that the water surface elevation in sedimentation pond is the most constant；
(6), water film type dust pond and overflow pond be arranged in below workshop ground level, and take enclosed construction above, account for
Few with place, compact conformation, and the water recycling capable of circulation that overflow goes out, the most free from environmental pollution, save again the water of preciousness
Resource.
This utility model contrast prior art has a following remarkable advantage:
This utility model novel structure, dust arrester cost is low, and compact conformation is easy for installation, failure rate is low, operational management
Simplicity, operation and maintenance cost is low, and dust cleaning is convenient, and the polishing dust granules such as abrading-ball, forging powder is by adjustable funnel
Shape dust shield sucks metallic dust, dedusting fan separates, moisture film coagulation, and flow tank two grades sedimentation, efficiency of dust collection reaches
More than 99.5%, purified gas dust content is less than 50mg/Nm3.Substantially improve forging polishing operation working environment, real
Having showed qualified discharge, and the not outer row of the sewage of two stage treatment, sewage can utilize by iterative cycles, saved the water resource of preciousness.Should
Device also improves forging polishing quality, and drastically increases grinding efficiency, original per tour 450 only bring up to per tour
1100.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model.
Fig. 2 is top view of the present utility model.
Detailed description of the invention
The utility model is described in further detail with implementing row below in conjunction with the accompanying drawings.
See Fig. 1, Fig. 2, a kind of forging pipeline system grinding dust removing device method for designing, include adjustable funnel-form dust suction
The water film type collection that the dedusting fan 8 that cover 1, air inlet are connected with adjustable funnel-form dust shield is connected with dedusting fan air outlet
The dust flow tank 12 that dirt pond 9 is connected with top, water film type dust pond, and bottom is connected with dust flow tank and air outlet away from
The overhead exhaust duct 13 of 15 meters high；
Wherein, adjustable funnel-form dust shield includes the flexible air door 3 adjusting screw rod and nut 2 and adjusting suction air volume,
Adjustable funnel-form dust shield 1 is connected with the air inlet of dedusting fan 8 by dust sucting pipeline 5,7, the air-out of dedusting fan 8
Mouth is connected with water film type dust pond 9；
Water film type dust pond includes dust sedimentation pond body 9 and is connected to the cover plate on dust sedimentation body top, pond
14, dedusting fan 8 air outlet is fixed on cover plate 14 one end and connects with body 9 inside, dust sedimentation pond, dust flow tank
Air inlet pipe 11 outer end of 14 is fixed on cover plate 14 other end and connects with body 9 inside, dust sedimentation pond, and dust sedimentation
The sidepiece of pond body 9 is provided with the overflow pond 10 of closing, and the top of dust sedimentation pond body 9 is by overflow pipe and overflow
Pond 10 connects.
Forging by carrier chain 15 by forging with the form of streamline through six different polishing stations, different types of
Forging has different polishing requirements, regulates transporting velocity by the converter 14 on carrier chain, meets the different forging of below 15Kg
The polishing operation of part.
Above in association with accompanying drawing, detailed description of the invention of the present utility model is described, but these explanations can not be understood to
Limiting scope of the present utility model, protection domain of the present utility model is limited by appended claims, any in this reality
It is all protection domain of the present utility model with the change on the basis of novel claim.
Claims (4)
1. a forging pipeline system grinding dust removing device, includes the dedusting that air inlet is connected with adjustable funnel-form dust shield
The dust flow tank that the water film type dust pond that blower fan is connected with dedusting fan air outlet is connected with top, water film type dust pond, with
And bottom is connected with dust flow tank and the high exhaust duct in air outlet 15 meters of ground of distance, described water film type dust pond includes
Dust sedimentation pond body and the cover plate being connected to dust sedimentation body top, pond, dedusting fan air outlet is fixed on cover plate one
Connect on end and with dust sedimentation pond body interior, the air inlet pipe outer end of dust flow tank be fixed on the cover plate other end and with
Dust sedimentation pond body interior connects, and the sidepiece of dust sedimentation pond body is provided with the overflow pond of closing, and dust sinks
The top of precipitation pond body is connected with overflow pond by overflow pipe, it is characterised in that: the polishing dedusting of described forging pipeline system
Device also includes that adjustable speed conveying mechanism, adjustable speed conveying mechanism include six polishing stations, is equipped with adjustable at each station
Whole funnel-form dust shield, forging carries out flowing water polishing operation by adjustable speed conveying mechanism, completes the polishing operation of six stations；
Described adjustable funnel-form dust shield includes flexible adjustment screw rod and nut and the air door of adjustment suction air volume, adjustable funnel-form
Dust shield is connected with the air inlet of dedusting fan by dust sucting pipeline, and the air outlet of dedusting fan is connected with water film type dust pond
Logical.
A kind of forging pipeline system grinding dust removing device the most according to claim 1, it is characterised in that: described dust sucting pipeline
It is erected on dust sucting pipeline support.
A kind of forging pipeline system grinding dust removing device the most according to claim 1, it is characterised in that: described cover plate is 12
Millimeters thick steel deck-plate.
A kind of forging pipeline system grinding dust removing device the most according to claim 1, it is characterised in that: described dedusting fan
Model is 4-72 type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620440302.5U CN205815388U (en) | 2016-05-15 | 2016-05-15 | A kind of forging pipeline system grinding dust removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620440302.5U CN205815388U (en) | 2016-05-15 | 2016-05-15 | A kind of forging pipeline system grinding dust removing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205815388U true CN205815388U (en) | 2016-12-21 |
Family
ID=57557724
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620440302.5U Expired - Fee Related CN205815388U (en) | 2016-05-15 | 2016-05-15 | A kind of forging pipeline system grinding dust removing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205815388U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637836A (en) * | 2018-03-31 | 2018-10-12 | 广西荔浦安吉利木业有限公司 | A kind of plank edge polisher with dust collection |
| CN108637834A (en) * | 2018-03-28 | 2018-10-12 | 广西荔浦安吉利木业有限公司 | A kind of clamp-mounting type clothes hanger edge polisher with dust collection |
| CN111775055A (en) * | 2020-08-08 | 2020-10-16 | 惠安县辋川镇千绪广告设计部 | Circulating stone material processingequipment that polishes |
| CN113877309A (en) * | 2021-11-12 | 2022-01-04 | 贾玉彬 | Conveyer belt dust collecting and processing device |
-
2016
- 2016-05-15 CN CN201620440302.5U patent/CN205815388U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637834A (en) * | 2018-03-28 | 2018-10-12 | 广西荔浦安吉利木业有限公司 | A kind of clamp-mounting type clothes hanger edge polisher with dust collection |
| CN108637836A (en) * | 2018-03-31 | 2018-10-12 | 广西荔浦安吉利木业有限公司 | A kind of plank edge polisher with dust collection |
| CN111775055A (en) * | 2020-08-08 | 2020-10-16 | 惠安县辋川镇千绪广告设计部 | Circulating stone material processingequipment that polishes |
| CN113877309A (en) * | 2021-11-12 | 2022-01-04 | 贾玉彬 | Conveyer belt dust collecting and processing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161221 Termination date: 20170515 |