CN205786205U - With full frequency band structure changes operating mode adaptive-filtering and moulding Oil Monitoring equipment - Google Patents
With full frequency band structure changes operating mode adaptive-filtering and moulding Oil Monitoring equipment Download PDFInfo
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- CN205786205U CN205786205U CN201620433372.8U CN201620433372U CN205786205U CN 205786205 U CN205786205 U CN 205786205U CN 201620433372 U CN201620433372 U CN 201620433372U CN 205786205 U CN205786205 U CN 205786205U
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Abstract
This utility model relates to a kind of full frequency band structure changes operating mode adaptive-filtering and moulding Oil Monitoring equipment, it is arranged on fluid pressure line, its wave filter, separate adsorption module, rotate moulding module, detection coil, flow transducer, demagnetization module are successively set on fluid pressure line;Described detection coil, reference coil are in series;ECU is electrically connected with and controls wave filter, separates adsorption module, rotates moulding module, detection coil, reference coil, demagnetization module and flow transducer;Described wave filter uses full frequency band structure changes operating mode sef-adapting filter;Described separation adsorption module is made up of the mechanical centrifugal module being sequentially connected with, magnetized module, magnetic suck module, electrification module and electric adsorption module.This utility model uses non-contacting metering system, the plurality of advantages such as have that signal conformance is good, reliability is high, detection signal is strong and error is little.
Description
[technical field]
This utility model relates to a kind of fluid on-line monitoring equipment, is specifically related to one full frequency band structure changes operating mode adaptive
Should filter and moulding Oil Monitoring equipment, belong to technical field of hydraulic equipment.
[background technology]
In the failure mode of machine parts, the inefficacy that abrasion causes accounts for more than 70%.Metallic wear particles implies machine
Tool equipment running state information, can reflect abrasion present situation and the trend of equipment, is also diagnostic device fault simultaneously, is predicted dimension
Repair, equipment improved the important evidence of design.Therefore, the metallic wear particles in fluid is carried out on-line monitoring to become
The diagnosis of hydraulic system clamping jam faults and the important means of anticipation.
Utilize coil inductance change can detect ferromagnetics granule and diamagnetism granule in fluid, can determine that wear particle simultaneously
Quality analysis, distribution of sizes, total quantity, can conveniently realize non-intruding on-line monitoring.Chinese invention patent
No. 201210167540.X discloses a kind of online oil particle sensor measured based on inductance value, when the metal in fluid grinds
When damage granule flows through test coil so that test winding inductance quantity becomes big, and high-frequency test circuit oscillation frequency diminishes, oscillation circuit
Electric current becomes big, and after metal wear particles flows through, high-frequency test part comes back to original fixed ampllitude oscillatory regime, and then acquisition
Grain quantity, particle size distribution produce speed with granule, it is achieved granule on-line monitoring in oil.
But, there is the deficiency of following several respects in this monitoring method:
1. the magnetic fluctuation that metallic wear particles causes when flowing through test coil is the faintest, the output result of detection coil
Affected relatively big by microgranule Negotiation speed, in pipeline, pressure and the flowed fluctuation of fluid will have a strong impact on having of inductance method detection of particulates
Effect property and concordance.
2. the galling abrasive particle in machine oil can be divided into ferromagnetics microgranule (such as ferrum) and non-according to its electromagnetic property
Ferromagnetics microgranule (such as copper, aluminum).Ferromagnetics microgranule strengthens the equivalent inductance of cell winding, and non-ferromagnetic material microgranule then weakens biography
The equivalent inductance of sensor coil.When two kinds of microgranules are simultaneously by detection coil, this monitoring device will lose efficacy.
The particle diameter of metallic wear particles is less the most under normal circumstances, at about 5um, and predominantly ball milling grain, its fiber number is little
In other abrasive particles, cell winding is relatively weak to its power of test.Such as patent documentation 1, can only to process the metal of about 10um micro-
Grain, it is impossible to the premature wear of monitoring parts.
4. the magnetic induction density B in solenoid is non-uniform Distribution along its axis direction, and this will cause serious measurement by mistake
Difference;The inductance of the most same model is greater than the power of test to copper granule to the power of test of Ferrous particles, and this equally can
Bring measurement error.
Therefore, for solving above-mentioned technical problem, the use full frequency band structure changes operating mode of a kind of innovation of necessary offer is adaptive
Should filter and moulding Oil Monitoring equipment, to overcome described defect of the prior art.
[utility model content]
For solving above-mentioned technical problem, the purpose of this utility model be to provide a kind of use non-contacting metering system,
Signal conformance is good, reliability is high, signal is strong and error is little in detection with full frequency band structure changes operating mode adaptive-filtering and moulding
Oil Monitoring equipment.
For achieving the above object, the technical scheme that this utility model is taked is: filter by full frequency band structure changes operating mode self adaptation
Ripple and moulding Oil Monitoring equipment, it is arranged on fluid pressure line, it include wave filter, separate adsorption module, rotate moulding
Module, detection coil, reference coil, demagnetization module, flow transducer and ECU;Wherein, described wave filter, separation absorption mould
Block, rotate moulding module, detection coil, flow transducer, demagnetization module are successively set on fluid pressure line;Described detection line
Circle, reference coil are in series;Described ECU be electrically connected with and control wave filter, separate adsorption module, rotate moulding module,
Detection coil, reference coil, demagnetization module and flow transducer;Described wave filter includes input pipe, shell, outlet tube, ripple
Pipe and S type elastic thin-wall;Wherein, described input pipe is connected to one end of shell, itself and hydraulic oil inlet docking;Described defeated
Going out pipe and be connected to the other end of shell, itself and U-shaped separation of particles module are docked;Described S type elastic thin-wall is pacified along the radial direction of shell
It is loaded in shell, in it, forms expansion chamber and contraction chamber;Described input pipe, outlet tube and S type elastic thin-wall are collectively forming a S type
Cavity volume wave filter;The resonance cavity volume of cylinder is formed between described S type elastic thin-wall and shell;The axle of described S type elastic thin-wall
The most uniformly have some taper structure changes damping holes, taper structure changes damping hole connection resonance cavity volume;Described taper structure changes
Damping hole is made up of cone shaped elastic damping hole pipe and slot apertures;Described corrugated tube is wound on outside resonance cavity volume in the shape of a spiral, and resonance is held
Chamber is inserted pipe by multiple tapers and is connected;Described corrugated tube is connected by some arms between respectively enclosing, and arm is provided with switch;Institute
State corrugated tube and resonance cavity volume composition plug-in type spiral isomery cascaded H mode filter;Described separation adsorption module is by being sequentially connected with
Mechanical centrifugal module, magnetized module, magnetic suck module, electrification module and electric adsorption module composition.
Full frequency band structure changes operating mode adaptive-filtering of the present utility model and moulding Oil Monitoring equipment set further
It is set to: the axis of described input pipe and outlet tube is the most on the same axis;Position, described taper structure changes damping hole opening wider place
In resonance cavity volume, its taper angle is 10 °;The Young's modulus of described taper structure changes damping hole cone shaped elastic damping hole pipe compares bullet
Property thin-walled Young's modulus want big, can be with change in fluid pressure stretching or compression;The Young's modulus of slot apertures damps than cone shaped elastic
The Young's modulus of hole pipe wants big, can be with fluid opened by pressure or closedown;Described taper is inserted the wider place of tube opening and is positioned at corrugated tube
In, its taper angle is 10 °.
Full frequency band structure changes operating mode adaptive-filtering of the present utility model and moulding Oil Monitoring equipment set further
It is set to: described mechanical centrifugal module uses eddy flow to be centrifuged module;Described eddy flow is centrifuged module and includes eddy flow tube wall, the first water conservancy diversion
Sheet, the second flow deflector, motor and flow transducer;Wherein, described first flow deflector is provided with 3, these 3 first water conservancy diversion
Sheet is uniformly distributed along tube wall inner periphery every 120 °, and its laying angle is set to 18 °;Described second flow deflector and the first flow deflector structure phase
With, after it is arranged on the first flow deflector, and and the first flow deflector stagger 60 ° and be connected in tube wall, its laying angle is set to 36 DEG C;Institute
The long limit stating the first flow deflector is connected with tube wall, and minor face extends along the axis of tube wall;Its leading edge frustrates into obtuse, and trailing edge is processed into the wing
Shape, its height is 0.4 times of tube wall diameter, 1.8 times of a length of tube wall diameter;Described motor connects and drives first to lead
Flow and the second flow deflector, to regulate laying angle;Described flow transducer is arranged on the central authorities in tube wall.
Full frequency band structure changes operating mode adaptive-filtering of the present utility model and moulding Oil Monitoring equipment set further
It is set to: described magnetized module includes aluminum matter pipeline, some windings, iron shell and flange;Wherein, described some windings are respectively
It is wound on outside aluminum matter pipeline;Described iron shell is coated on aluminum matter pipeline;Described flange welding is at the two ends of aluminum matter pipeline.
Full frequency band structure changes operating mode adaptive-filtering of the present utility model and moulding Oil Monitoring equipment set further
Being set to: described magnetic suck module uses homopolarity adjacent type absorbing ring, this homopolarity adjacent type absorbing ring includes aluminium ring shape pipeline, just
To solenoid, reverse solenoid and irony magnetic conduction cap;Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring
In shape pipeline, both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce like pole;
Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, its be positioned at forward solenoid and reverse solenoid adjacent,
And forward solenoid and the intermediate point of reverse solenoid axis.
Full frequency band structure changes operating mode adaptive-filtering of the present utility model and moulding Oil Monitoring equipment set further
It is set to: described magnetic suck module uses the homopolarity adjacent type absorbing ring of charged hammer, the homopolarity adjacent type absorption of this charged hammer
Ring includes aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction cap, dividing plate, electric shock hammer and electric magnet;Institute
Stating forward solenoid and reverse solenoid is respectively arranged in aluminium ring shape pipeline, both are connected with electric current in opposite direction so that
Forward solenoid and reverse solenoid adjacent produce like pole;Described irony magnetic conduction cap is arranged in the interior of aluminium ring shape pipeline
On wall, it is positioned at forward solenoid and reverse solenoid adjacent and forward solenoid and the centre of reverse solenoid axis
Point;Described dividing plate is between forward solenoid and reverse solenoid;Described electric shock hammer and electric magnet are between dividing plate;Described
Electric magnet connects and can promote electric shock hammer, makes electric shock hammer tap aluminium ring shape inner-walls of duct.
Full frequency band structure changes operating mode adaptive-filtering of the present utility model and moulding Oil Monitoring equipment set further
It is set to: described electrification module includes some electrodes and an electrode controller;Described some electrodes are installed on fluid pressure line, its
It is respectively connecting to electrode controller.
Full frequency band structure changes operating mode adaptive-filtering of the present utility model and moulding Oil Monitoring equipment set further
It is set to: described electric adsorption module includes aluminum matter pipeline, positive plate, minus plate and pole plate controller;Wherein, described positive plate,
Minus plate is separately positioned on aluminum matter pipeline, and in being oppositely arranged;Described positive plate, minus plate are respectively and electrically connected to pole plate control
On device processed;Described pole plate controller is electrically connected to ECU, and by ECU control.
Full frequency band structure changes operating mode adaptive-filtering of the present utility model and moulding Oil Monitoring equipment set further
It is set to: the moulding module of described rotation includes aluminum matter pipeline, some windings, iron shell, flange and the moulding electric current of some rotations
Output module;Wherein, described some windings are rotating around outside aluminum matter pipeline;Described iron shell is coated on aluminum matter pipeline;Institute
State the flange welding two ends at aluminum matter pipeline;The moulding current output module of each rotation is connected to a winding.
Full frequency band structure changes operating mode adaptive-filtering of the present utility model and moulding Oil Monitoring equipment also set up
For: the winding of described detection coil is made up of positive winding and inverse winding, and each winding is connected to an exciting current output module, and this swashs
Encourage current output module to be controlled by ECU module.
Compared with prior art, this utility model has the advantages that this utility model introduces oil liquid pressure flow
Fluctuation suppression technology and microgranule timesharing release measure, to ensure effectiveness and the concordance of detection;Inhaled by mechanical centrifugal, magnetization
The technology such as attached a, electro-adsorption are by ferromagnetics microgranule and non-ferromagnetic material separation of particles, to prevent two kinds of microgranules from interfering with each other impact inspection
Survey result;By aggregation of particles and rotating excitation field moulding increase grain diameter and change its form, to improve the sensitivity of detection;
By improving the uniformity along its axis direction of the magnetic induction in solenoid coil structural adjustment solenoid, to reduce detection
Error;Sensor design is two loop construction detection line coil and a reference coil, is output as both differences, to overcome circuit
The error of zero.
[accompanying drawing explanation]
Fig. 1 is full frequency band structure changes operating mode adaptive-filtering of the present utility model and moulding Oil Monitoring equipment
Overall structure schematic diagram.
Fig. 2 is the structural representation of the wave filter in Fig. 1.
Fig. 3 is plug-in type H mode filter schematic diagram.
Fig. 4 is the H mode filter frequency characteristic constitutional diagram of single H mode filter and series connection.Wherein, solid line is single
H mode filter frequency characteristic.
Fig. 5 is the structural representation of S type cavity volume wave filter.
Fig. 6 is the cross sectional representation of S type elastic thin-wall.
Fig. 7 is the schematic diagram of taper structure changes damping hole in Fig. 3.
Fig. 7 (a) to Fig. 7 (c) is the working state figure of taper structure changes damping hole.
Fig. 8 is the connection diagram separating adsorption module in Fig. 1.
Fig. 9-1 is the horizontal schematic diagram of the mechanical centrifugal module in Fig. 8.
Fig. 9-2 is the radial direction schematic diagram of the mechanical centrifugal module in Fig. 8.
Figure 10 is the structural representation of the magnetized module in Fig. 8.
Figure 11-1 be the magnetic suck module in Fig. 8 be the structural representation of homopolarity adjacent type absorbing ring.
Figure 11-2 is the structural representation of the adjacent type absorbing ring of the homopolarity that magnetic suck module is charged hammer in Fig. 8.
Figure 12 is the structural representation of the electrification module in Fig. 8.
Figure 13 is the structural representation of the electric adsorption module in Fig. 8.
Figure 14 is the structural representation rotating moulding module in Fig. 1.
Figure 15-1 is the structural representation of the winding of the detection coil in Fig. 1.
Figure 15-2 is the circuit diagram of the exciting current output module in Figure 15-1.
Figure 16 is the annexation figure of the ECU module in Fig. 1.
[detailed description of the invention]
Referring to shown in Figure of description 1 to accompanying drawing 16, this utility model is that one full frequency band structure changes operating mode is adaptive
Should filter and moulding Oil Monitoring equipment, it is arranged on fluid pressure line 9, and it is by wave filter 8, separation adsorption module 2, rotation
Turn several parts composition such as moulding module 3, detection coil 4, reference coil 5, demagnetization module 6, flow transducer 7 and ECU1.
Wherein, described wave filter 8, separate adsorption module 2, rotate moulding module 3, detection coil 4, flow transducer 7, disappear
Magnetic module 6 is successively set on fluid pressure line 9.Described ECU1 be electrically connected with and control wave filter 8, separate adsorption module 2,
Rotate moulding module 3, detection coil 4, reference coil 5, demagnetization module 6 and flow transducer 7.
Owing to the flow velocity of fluid is very big on detection characteristic impact, along with the increase of oil flow, the sensitivity of detection and
Output voltage all will occur significant change;Meanwhile, the flow of fluid also has large effect to detection output, when flow increases
Time, output voltage is as well as change, and this is very big to concordance and the availability influence of testing result, to this end, this utility model
Add wave filter 8 stable hydraulic system pressure and flow before detection.
Described wave filter 8 is by several portions such as input pipe 81, shell 88, outlet tube 89, corrugated tube 83 and S type elastic thin-walls 87
It is grouped into.
Wherein, described input pipe 81 is connected to one end of shell 89, is used for inputting fluid;Described outlet tube 811 is connected to
The other end of shell 89, itself and separation adsorption module 2 dock.Described S type elastic thin-wall 87 is installed on shell along the radial direction of shell
In 88, in it, form expansion chamber 71 and contraction chamber 72.The axis of described input pipe 81 and outlet tube 89 the most on the same axis, this
Sample can improve the filter effect of more than 10%.
Described input pipe 81, outlet tube 89 and S type elastic thin-wall 87 are collectively forming a S type cavity volume wave filter, thus decay
Hydraulic system high frequency pressure pulsations.The filter transmission coefficient obtained after processing by lumped-parameter method is:
Velocity of sound L contraction chamber length D expansion chamber diameter Z characteristic impedance in a medium
γ transmission coefficient f pressure oscillation frequency dIInput pipe diameter d contraction chamber diameter
k1Expansion chamber coefficient k2Contraction chamber coefficient
From above formula, S type cavity volume wave filter is similar with the electric capacity effect in circuit.The pressure pulse wave of different frequency leads to
When crossing this wave filter, transmission coefficient is different with frequency.Frequency is the highest, then transmission coefficient is the least, and this shows the pressure arteries and veins of high frequency
Dynamic ripple is decayed the most severe when device after filtering, thus serves the effect eliminating high frequency pressure pulsations.Meanwhile, this practicality is new
In the S type holding cavity structure of type, transitions smooth between expansion chamber and contraction chamber, contribute to reducing the system that cavity diameter sudden change brings
The pressure loss.
The design principle of described S type cavity volume wave filter is as follows: when the flow of change enters the swollen of S type cavity volume by input pipe
During swollen chamber, liquid stream exceedes average discharge, and the expansion chamber of expansion can absorb unnecessary liquid stream, and releases liquid when less than average discharge
Stream, thus absorption pressure pulsation energy.The combination of multiple expansion chamber and contraction chamber then improves the fluctuation pressure of wave filter and absorbs
Ability, namely filtering performance.Use curved surface to smoothly transit between expansion chamber and contraction chamber, then avoid by fluid boundary sudden change band
That comes loses along stroke pressure and heating.
Described S type elastic thin-wall 87 weakens hydraulic system medium-high frequency pressure fluctuation by being forced to mechanical vibration.By lump
The S type elastic thin-wall natural frequency that parametric method obtains after processing is:
K S type elastic thin-walled structures coefficient h S type elastic thin-wall thickness R S type elastic thin-wall radius
The mass density of the Young's modulus ρ S type elastic thin-wall of E S type elastic thin-wall
The Poisson's ratio of the current-carrying factor mu S type elastic thin-wall of η S type elastic thin-wall.
Substitute into actual parameter, above formula is carried out simulation analysis it is found that S type elastic thin-wall 87 natural frequency generally than
The natural frequency of H mode filter is high, and its attenuation band is also wide than H mode filter.In relatively wide frequency band range, S
Type elastic thin-wall has good attenuating to pressure fluctuation.Meanwhile, the S type in filter construction of the present utility model is elastic
Thin-walled radius is bigger and relatively thin, and its natural frequency, closer to Mid Frequency, can realize the medium-high frequency pressure fluctuation in hydraulic system
Effective attenuation.
The design principle of described S type elastic thin-wall 87 is as follows: when producing intermediate frequency pressure fluctuation in pipeline, and Double-pipe plug-in type holds
Cavity filter is more weak to the damping capacity of pressure oscillation, and the periodically pulsing pressure continuous action flowing into Double-pipe plug-in type cavity volume exists
On the inside and outside wall of S type elastic thin-wall, owing to having between inside and outside wall, pillar is fixing to be connected, and inside and outside S type elastic thin-wall is simultaneously by pulsation
The frequency of pressure does periodic vibration, and this forced vibration consumes the pressure fluctuation energy of fluid, thus realizes Mid Frequency pressure
Filtering.From the principle of virtual work, S type elastic thin-wall consumes potential energy during ability and its forced vibration of fluid pulsation pressure energy
Directly related with kinetic energy sum, in order to improve Mid Frequency filtering performance, the radial design of S type elastic thin-wall is much larger than pipeline half
Footpath, and the thickness of thin-walled is less, representative value is less than 0.1mm.
Further, the resonance cavity volume 85 of cylinder is formed between described S type elastic thin-wall 87 and shell 88.Described S type
Some taper structure changes damping holes 86 are uniformly had in the axial direction of elastic thin-wall 87, equal to ensure in the range of whole wave filter
Plug-in type connection in series-parallel filtering can be realized.Taper structure changes damping hole 86 connection resonance cavity volume 85.Described taper structure changes damping hole
The wider place of opening is positioned at resonance cavity volume, and its taper angle is 10 °, for broadening frequency filtering scope, processes by lumped-parameter method
After the wave filter natural angular frequency that obtains be:
Velocity of sound L damping hole long S damping hole cross-sectional area V parallel resonance cavity volume volume in a medium.
Described corrugated tube 83 is wound on outside resonance cavity volume 85 in the shape of a spiral, and resonance cavity volume 85 inserts pipe 82 by multiple tapers
Connection.Described taper insert the wider place of pipe 82 opening be positioned at corrugated tube 83, its taper angle be 10 ° for broadening frequency filtering model
Enclose.Described corrugated tube 83 is connected by some arms 810 between respectively enclosing, and arm 810 is provided with switch 84.Described corrugated tube 83 He
Resonance cavity volume 85 forms plug-in type spiral isomery cascaded H mode filter.
From the figure 3, it may be seen that cascaded H mode filter has 2 natural angular frequencies, at crest, filter effect is preferable, and at trough
Place does not has filter effect the most substantially;The corrugated tube 83 that have employed spiral isomery in plug-in type spiral isomery cascaded H mode filter is tied
Structure, corrugated tube itself has elasticity, when flow and the pressure fluctuation of hydraulic system cause liquid through corrugated tube, fluid media (medium)
Pressure-spring system vibrates, and offsets Wave energy, thus plays filter action;Meanwhile, the some arms between each circle corrugated tube 83
The connection of 810 or disconnection, cause interference and the superposition of ripple, thus change the frequency characteristic of cascaded H mode filter;Reasonable arrangement is filtered
Ripple device parameter and the connection quantity of arm and position, can make the trough of the frequency characteristic of cascaded H mode filter raise, make filtering
Device has good filtering performance at whole medium and low frequency Duan Jun, it is achieved the entire spectrum filtering of medium and low frequency section.
Further, described taper structure changes damping hole 86 is made up of cone shaped elastic damping hole pipe 16 and slot apertures 15, taper
Narrow end is opened on elastic thin-wall 7.Wherein the Young's modulus of cone shaped elastic damping hole pipe 16 is wanted than the Young's modulus of elastic thin-wall 7
Greatly, can be with change in fluid pressure stretching or compression;The Young's modulus of slot apertures 15 is than the Young's modulus of cone shaped elastic damping hole pipe 16
Want big, can be with fluid opened by pressure or closedown.Therefore when the fluctuating frequency of pressure falls at high band, S type cavity volume filter construction rises
Filter action, cone shaped elastic damping hole pipe 16 and slot apertures 15 are all in Fig. 7 (a) state;And when ripple frequency falls at Mid Frequency,
Filter construction becomes S type cavity volume filter construction and elastic thin-wall 7 filter structure concurs, cone shaped elastic damping hole pipe
16 and slot apertures 15 all in Fig. 7 (a) state;When ripple frequency falls at some specific Frequency, filter construction becomes
Plug-in type connection in series-parallel H mode filter, S type cavity volume filter construction and elastic thin-wall filter structure concur, cone shaped elastic
Damping hole pipe 16 and slot apertures 15 are all in Fig. 7 (b) state, owing to the natural frequency of plug-in type connection in series-parallel H mode filter is designed
For consistent with these particular low frequency ripple frequencies, the system that fundamental frequency energy is big can be played preferable filter effect;When pulsation frequency
Rate fall the low-frequency range beyond some characteristic frequency time, cone shaped elastic damping hole pipe 16 and slot apertures 15 are all in Fig. 7 (c) state.
The design of such structure changes wave filter both ensure that the full frequency band full working scope filtering of hydraulic system, reduces again and filters under nominal situation
The pressure loss of ripple device, it is ensured that the hydraulic pressure rigidity of system.
This wave filter 8 can also the pulsation decay of solid line operating mode self-adaptive pressure.When hydraulic system working conditions change, both performed unit
Part stops suddenly or runs, and when the opening of valve changes, the characteristic impedance of pipe-line system can be caused to undergo mutation, so that former
Pipeline pressure curve with change in location in time changes the most therewith, then the position of pressure peak also changes.Due to this reality
It is designed as more than system main pressure pulsation wavelength with the axial length of novel wave filter, and the plug-in type spiral of wave filter is different
The cavity volume length of structure cascaded H mode filter, the length of S type cavity volume wave filter and the length of elastic thin-wall and wave filter axial length
Equal, it is ensured that pressure peak position is constantly in the effective range of wave filter;Plug-in type spiral isomery cascaded H type is filtered
The taper structure changes damping hole of ripple device is opened on S type elastic thin-wall, is uniformly distributed in the axial direction, the ripple that spiral isomery is wound around
Taper between pipe and resonance cavity volume is inserted pipe and is axially being uniformly distributed so that pressure peak change in location is several to the performance of wave filter
Not impact, it is achieved thereby that operating mode adaptive-filtering function.In view of three kinds of filter structure axial dimensions and wave filter phase
When, this bigger size also ensure that hydraulic filter possesses stronger pressure fluctuation damping capacity.
This wave filter 8 is used to carry out the method for hydraulic pulsation filtering as follows:
1), hydraulic fluid enters S type cavity volume wave filter by input pipe, and the cavity volume of expansion absorbs unnecessary liquid stream, completes height
The filtering of pressure fluctuation frequently;
2), by S type elastic thin-wall 87 forced vibration, consume the pressure fluctuation energy of fluid, complete intermediate frequency pressure fluctuation
Filtering;
3), by plug-in type spiral isomery cascaded H mode filter, pipe and fluid are inserted in taper structure changes damping hole, taper
Produce resonance, consume pulsation energy, complete the filtering of low frequency pulsation;
4), the axial length of wave filter is designed as more than hydraulic system main pressure pulsation wavelength, and plug-in type string is also
Connection H mode filter length, Double-pipe plug-in type filter length and S type elastic thin-wall 87 length are equal with filter length, make pressure
Power peak is constantly in the effective range of wave filter, it is achieved the filtering of pressure fluctuation when system condition changes;
5), by the flexible of the cone shaped elastic damping hole pipe of taper structure changes damping hole and the switch of slot apertures, pressure is completed
Pulsation adaptive-filtering.
Galling abrasive particle in machine oil can be divided into ferromagnetics microgranule (such as ferrum) and non-ferric according to its electromagnetic property
Magnetic substance microgranule (such as copper, aluminum).Ferromagnetics microgranule strengthens the equivalent inductance of cell winding, and non-ferromagnetic material microgranule then weakens sensing
The equivalent inductance of device coil.When two kinds of microgranules are simultaneously by detection coil, this monitoring device will lose efficacy.To this end, this practicality is new
Type separates adsorption module 2 and separates both microgranules.Described separation adsorption module 2 is by the mechanical centrifugal module being sequentially connected with
21, magnetized module 22, magnetic suck module 23, electrification module 24 and electric adsorption module 25 form.
Wherein, described mechanical centrifugal module 21 makes fluid under the action of the centrifugal, and the solid particle that quality is bigger is thrown toward chamber
Wall, it uses the mode of energy loss, and its design principle is as follows: arrange the water conservancy diversion of the distortion of certain altitude and length in the duct
Sheet, and make blade face tangent line angled with axis, fluid can be made to produce spiral flow in pipes, this spiral shell because pipe flow border changes
Eddy flow can be analyzed to the circumferential flow around pipe axle and axial straight flowing, and the particulate matter carried in fluid produces off-axis alignment heart spiral shell
Rotation motion.This eddy flow centrifugal device 21 is by eddy flow tube wall the 211, first flow deflector the 212, second flow deflector 213, motor 214
And several parts such as flow transducer 215 composition, described motor 214 and flow transducer 215 are electrically connected to ECU1.
Wherein, described first flow deflector 212 is provided with 3, these 3 first flow deflectors 212 along tube wall 211 inner periphery every 120 °
Being uniformly distributed, its laying angle (angle between the first flow deflector 212 and eddy flow tube wall 211) is set to 18 °, optimal tangential to ensure
Flowing.Described second flow deflector 213 is identical with the first flow deflector 212 structure, after it is arranged on the first flow deflector 212, and and the
One flow deflector 212 staggers 60 ° and is connected in tube wall 211, and its laying angle is set to 36 DEG C, is used for reducing resistance and strengthening circumferential flow
Intensity.It addition, the 3rd or more flow deflector can be arranged the most again according to actual separation effect, laying angle gradually increases.Institute
State motor 214 connect and drive the first flow deflector 212 and the second flow deflector 213, to regulate laying angle, thus can obtain more
Good centrifugal effect, knows and makes flow deflector 212,213 adapt to different operating modes.Described flow transducer 215 is arranged on tube wall 211
Interior central authorities, the ECU1 numerical analysis cyclonic separation effect by reading flow quantity sensor 215, and control motor accordingly
214, motor 214 regulates the laying angle of each flow deflector 212,213, to obtain more separating effect.
Further, the long limit of described first flow deflector 212 is connected with tube wall 211, and minor face 213 is along the axis of tube wall 211
Extend;For reducing resistance, its leading edge frustrates into obtuse;For avoiding streaming, trailing edge is processed into wing;Its height is tube wall 211 diameter
0.4 times, make the spiral flow of formation have bigger intensity;1.8 times of a length of tube wall 211 diameter, bigger right to ensure
The sphere of action of fluid.
Described magnetized module 22 is force-magnetized by the ferromagnetic metal wear particle that carries in fluid, and makes micron-sized
Wear particle aggregates into bulky grain, can improve the output signal strength of sensor.Described magnetizing assembly 22 is by aluminum matter pipeline
221, some windings 222, iron shell 223 and flange 224 form.Wherein, described aluminum matter pipeline 221 makes fluid flow from which
Cross and by magnetization treatment, and the pcrmeability of aluminum is the lowest, can make to obtain in pipeline 221 higher magnetic field intensity.
Described some windings 222, rotating around outside aluminum matter pipeline 221, are coated insulation by the copper wire of a diameter of about 1.0mm
Paint is made.Described iron shell 223 is coated on aluminum matter pipeline 221, and the material of irony can mask most magnetic flux.Described
Flange 224 is welded on the two ends of aluminum matter pipeline 221.
Described magnetic suck module 23 is polymerized big microgranule for adsorpting aggregation in the magnetization of near-wall, and it can use homopolarity phase
Adjacent type absorbing ring.This homopolarity adjacent type absorbing ring by aluminium ring shape pipeline 231, forward solenoid 232, reverse solenoid 233 with
And the parts such as irony magnetic conduction cap 234 composition.Wherein, described forward solenoid 232 and reverse solenoid 233 are respectively arranged in aluminum matter
In circulating line 231 and by ECU1 control, both are connected with electric current in opposite direction so that forward solenoid 232 and reverse helical
Pipe 233 adjacent produces like pole.Described irony magnetic conduction cap 234 is arranged on the inwall of aluminium ring shape pipeline 231, and it is positioned at
Forward solenoid 232 and reverse solenoid 233 adjacent and forward solenoid 232 and the centre of reverse solenoid 233 axis
Point.
The design principle of described homopolarity adjacent type absorbing ring is as follows: energising forward solenoid 232, reverse solenoid 233, phase
Adjacent forward solenoid 232, reverse solenoid 233 are connected with electric current in opposite direction so that forward solenoid 232, reverse helical
Pipe 233 adjacent produces like pole;Meanwhile, aluminium ring shape pipeline 231 can improve magnetic circuit, strengthens the magnetic field at inner-walls of duct
Intensity, strengthens the irony magnetic conduction cap 234 capture absorbability to granule.Each forward solenoid 232, reverse solenoid 233 electric current
Directly controlled by ECU1, can be different with concentration and change, to obtain optimal adsorption performance according to the size of granule.
Further, the homopolarity adjacent type absorbing ring that described magnetic suck module 23 may be used without charged hammer, this band shocks by electricity
The homopolarity adjacent type absorbing ring of hammer is by aluminium ring shape pipeline 231, forward solenoid 232, reverse solenoid 233, irony magnetic conduction cap
234, dividing plate 235, the parts such as hammer 236 and electric magnet 237 that shock by electricity form.Wherein, described forward solenoid 232 and reverse helical
Pipe 233 is respectively arranged in aluminium ring shape pipeline 231 and by ECU1 control, and both are connected with electric current in opposite direction so that forward
Solenoid 232 and reverse solenoid 233 adjacent produce like pole.Described irony magnetic conduction cap 234 is arranged in aluminium ring shape pipe
On the inwall in road 231, it is positioned at forward solenoid 232 and reverse solenoid 233 adjacent and forward solenoid 232 and anti-
Intermediate point to solenoid 233 axis.Described electric shock hammer 236 and electric magnet 237 are between dividing plate 235.Described electric magnet 237
Connect and electric shock hammer 236 can be promoted, making electric shock hammer 236 percussion aluminium ring shape pipeline 232 inwall.Described ECU1 is electrically connected with and controls
Forward solenoid 232 processed, reverse solenoid 233 and electric magnet 237.
The design principle of the homopolarity adjacent type absorbing ring of described charged hammer is as follows: energising forward solenoid 232, reverse spiral shell
Spool 233, adjacent forward solenoid 232, reverse solenoid 233 are connected with electric current in opposite direction so that forward solenoid
232, reverse solenoid 233 adjacent produces like pole;Meanwhile, aluminium ring shape pipeline 231 can improve magnetic circuit, strengthens pipeline
Magnetic field intensity at inwall, strengthens the irony magnetic conduction cap 234 capture absorbability to granule.Each forward solenoid 232, reverse spiral shell
Spool 233 electric current is directly controlled by ECU1, can be different with concentration and change, to obtain optimal adsorption according to the size of granule
Performance.And by the setting of electric shock hammer 236, prevent granule bulk deposition at irony magnetic conduction cap 234, affect adsorption effect.This
Time, controlled the inwall of electric shock hammer 236 percussion pipeline 231 by electric magnet 237 so that adsorbed granule scatter to both sides.
Meanwhile, when cleaning pipeline 231, the percussion of electric shock hammer 236 can also improve cleaning performance.
After described magnetic suck module 23 has been adsorbed, ECU1 controls electric magnet power-off, and paramagnetism aluminum matter pipeline loses magnetism,
It is attached to magnetic polymeric bulky grain on inner-walls of duct will be disengaged from tube wall and enter electrification module 24 with fluid along tube wall with low speed.
Described electrification module 24 makes the non-ferromagnetic metal wear particle in hydraulic oil charged, its by some electrodes 241 with
And one electrode controller 242 form.Described some electrodes 241 are installed on fluid pressure line 9, and it is respectively connecting to electrode controller
242.Described electrode controller 242 is electrically connected with and applies voltage to electrode 241, makes the particulate matter in fluid charged.
Non-ferromagnetic metal wear particle in fluid is adsorbed on tube wall by described electric adsorption module 25, and it is by aluminum matter pipe
Road 251, positive plate 252, minus plate 253 and pole plate controller 254 form.Wherein, described positive plate 252, minus plate 253 points
It is not arranged on aluminum matter pipeline 251, and in being oppositely arranged;Described positive plate 252, minus plate 253 are respectively and electrically connected to pole plate
On controller 254;Described pole plate controller 254 is electrically connected to ECU1, and by ECU1 control.
The operation principle of described electric adsorption module 25 is as follows: charged non-ferromagnetic material metallic wear particles with fluid with speed
V flows into electric adsorption module 25 along tube wall, and two electrodes of the negative and positive of electric adsorption module 25 525,253 are controlled by pole plate controller 254
Produce the uniform electric field vertical with speed V direction, then charged corpuscle is subject to be perpendicular to velocity attitude in electric field is centrifuged module
The effect of electric field force, makes charged particle do parabolic motion to pole plate under this force, and charged corpuscle is inhaled along the direction of motion
Other microgranule attached forms polymeric macroparticle.This parabolic motion specifically refer to charged corpuscle axially follow fluid do straight line fortune
Dynamic, radially then do at the uniform velocity or variable motion under electric field force effect, changing electric field intensity by pole plate controller 254 can change
Movement velocity, makes charged polymeric bulky grain be adsorbed onto on tube wall.After having adsorbed, when ECU1 controlling plate controller 254 power-off
Time, it is attached to magnetic polymeric bulky grain on inner-walls of duct and will be disengaged from tube wall and enter rotation moulding mould with fluid along tube wall with low speed
Block 3.
The moulding module of described rotation 3 is for improving the sensitivity of detection.Research shows: the inductance rate of change of cell winding
It is directly proportional to the cube of abrasive particle radius.Meanwhile, the form of magnetizing mediums more trends towards elongate, and its demagnetizing factor is the least, magnetization
Intensity is the biggest, and magnetizing field field intensity is the biggest.Change on sensor equivalent inductance affects the biggest.The moulding module of this rotation 3 is by aluminum matter
A few part groups such as pipeline 31, some windings 32, iron shell 33, flange 34 and the moulding current output module of some rotations 35
Become.Wherein, described some windings 32 are rotating around outside aluminum matter pipeline 31;Described iron shell 33 is coated on aluminum matter pipeline 31;
Described flange 34 is welded on the two ends of aluminum matter pipeline 31;The moulding current output module of each rotation 35 is connected to a winding 32.
The design principle of the moulding module of described rotation 3 is as follows: polymeric macroparticle enters with fluid after rotating moulding module 3,
ECU1 controls to rotate moulding current output module 35, makes to flow through three-phase symmetrical electric current in the moulding current output module of rotation 35, should
Electric current produces rotating excitation field in aluminum matter pipeline 31.Magnetized particles is acted on by magnetic field force under rotating excitation field effect, and
Spirally advancing under the effect of this power, magnetic microparticles defines a lot of acicular texture along magnetic line of force direction, these acicular textures
Magnetic field will be followed spin motion when magnetic field rotating, and specifically move along a straight line axially following fluid, radially then follow rotation
Turn magnetic field to spin motion.Adjust three-phase symmetrical electric current and can change speed and the track of screw.Needle-like knot when motion
When metal particle on structure and movement locus meets with, it is combined with one another to bulky grain polymer.By rotating moulding module 3, make oil
The particle diameter of the metal particle in liquid increases form simultaneously and becomes elongated acicular texture so that the fiber number of metal particle increases the most greatly
Add, further enhancing the sensitivity of Double-coil type detection.
Metallic wear particles is non-uniform Distribution in oil circuit, and variations in flow patterns is sufficiently complex, when particle size and material become
During change, its changes of magnetic field caused is the faintest, if detection Magnetic field inhomogeneity will cause serious measurement error, makes detection spirit
Sensitivity reduces;Double-coil type detection of particulates requires that the characteristic of detection line coil and a reference coil is completely the same simultaneously, and this is usually very
Inaccessible, need the detection coil 7 of design to have the function of on-line automatic regulation for this.Specifically, described detection coil 7
Winding be made up of positive winding 71 and inverse winding 72, each winding is connected to an exciting current output module 73, and this exciting current is defeated
Go out module 73 to be controlled by ECU module, its use digital potentiometer be AD5206, there is the output of 6 passages, can with ECU1 it
Between realize single bus data transmission.ECU realizes the electricity to the polylith exciting current output module 73 magnetizing winding by monobus
Stream sets and output.Amplifier AD8601 and metal-oxide-semiconductor 2N7002 achieve high-precision voltage follow by negative feedback and export.Constant
High-current output have employed amplifier OPA 549 of the high voltage of Texas Instrument (TI), big electric current.
The operation principle of described detection coil 7 is as follows: in order to produce the magnetic field in same polarity direction and make up breach and make simultaneously
The magnetic field become is unbalanced, and positive winding 71 is identical with the current characteristics in inverse winding 72, arranges on the axis direction of conduit under fluid pressure 9
There is multipair forward and reverse winding, control electric current by different exciting current output modules 73, it is possible to form the uniform magnetic of system requirements
?.
Further, described detection coil 4, reference coil 5 are in series, and both form a sensor.When detection coil 4
In middle time without abrasive particle, owing to detection coil 4 is identical with reference coil 5 characteristic, there is no output voltage.And when abrasive particle enters detection coil
When 4, then causing the change of sensor output voltage, this variable quantity is metastable.When in fluid by there being big of metal
During grain, cause disturbance of magnetic field, cause sensor coil to produce induction electromotive force.Utilize ferromagnetics and non-ferromagnetic material metal particle to former
The otherwise impact in magnetic field, causes phase of output signal contrary, can distinguish wear particle type in fluid;Magnetic media grain is the biggest,
Fiber number is the biggest, and the biggest on magnetic field impact, the amplitude of output signal is the biggest, and the sensitivity of detection is the highest.Utilize ferromagnetics and non-ferric
The magnetic substance metal particle otherwise impact to former magnetic field, causes phase of output signal contrary, can distinguish wear particle type in fluid,
Thus realize that signal conformance is good, reliability is high, the detection Double-pipe plug-in type structure changes twin coil fluid that signal is strong and error is little
Online monitoring system.
Due to the existence of hysteresis, after ferromagnetic material is magnetized into saturation, even if cancelling externally-applied magnetic field, in material
Magnetic induction still return less than zero point, need externally-applied magnetic field demagnetization.In order to prevent magnetic microparticles from entering hydraulic circuit, to pollution
Sensitive Hydraulic Elements cause damage, devise demagnetization module 9, including remanent magnetism sensor and demagnetizer.ECU1 goes out according to demagnetizer
At Kou, the detected value of remanent magnetism sensor controls the demagnetization intensity of demagnetizer.The demagnetization method herein used is electromagnetism demagnetization, method
It is the opposing magnetic field by add suitable so that the magnetic induction in material comes back to zero point, and magnetic field intensity or electric current
Must invert in order and gradually reduce.
The concrete grammar using above-mentioned supervising device to be monitored hydraulic oil is as follows:
1), the fluid in fluid pressure line 9 passes through wave filter 8, the high, medium and low frequency range that wave filter 8 is decayed in hydraulic system
Fluctuation pressure, and suppression flowed fluctuation;
2), fluid enters the mechanical centrifugal module 21 separating adsorption module 2 afterwards, makes the wear particle in fluid be polymerized also
Realizing initial centrifugation, the polymeric macroparticle making quality bigger gets rid of to near-wall;
3), make ferromagnetic metal polymeric macroparticle force-magnetized by magnetized module 22;
4), magnetic suck module 23 adsorbs the big microgranule of magnetized metal polymerization;
5), by electrification module 24, the non-ferromagnetic metal wear particle charged polymeric in fluid is made;
6), charged particle flows into electric adsorption module 25 with speed v subsequently, and electric adsorption module 25 is controlled to produce and speed by ECU1
The uniform magnetic field that degree v direction is vertical, charged particle is subject to be perpendicular to the Lip river logical sequence of velocity attitude and magnetic direction in segregation apparatus
The effect of magnetic force, makes charged particle under this force to aluminum matter vessel wall motion, so that the non-ferromagnetic metal in fluid
Wear particle " separates " out from fluid, and absorption is on tube wall.
7), after magnetic suck and electro-adsorption to enough particle concentrations, ECU1 first controls electric adsorption module 25 by electric field side
To first reversely, then cancel electric field, then adsorb non-ferromagnetic metal wear particle on tube wall and start to depart from tube wall delay from static
Slow-motion enters to rotate moulding module 3, and electric adsorption module 25 the most then recovers original electric field.Meanwhile, ECU1 controls magnetic suck mould
Block 23 power-off, paramagnetism aluminum matter pipeline loses magnetism, and is attached to magnetic polymeric bulky grain on inner-walls of duct and will be disengaged from tube wall, electrification
The power-off of module 24, ferromagnetic particle flows through electrification module 24 and electric adsorption module 25 with low speed with fluid, enters rotation moulding
Module 3.Subsequently, magnetic suck module and the electrification original duty of module recovery.
8), charged nonferromagnetic microgranule and magnetized ferromagnetic particle successively enter and rotate moulding module 3, now ECU1
Controlling to flow through three-phase symmetrical electric current in three-phase symmetric winding, this electric current produces rotating excitation field in aluminum matter pipeline.Magnetized particles exists
Being acted on by magnetic field force under rotating excitation field effect, and the most spirally advance, magnetic microparticles is along the magnetic line of force
Direction defines a lot of acicular texture, and these acicular textures will be followed magnetic field and be spinned motion when magnetic field rotating, when motion
When metal particle in acicular texture and movement locus meets with, it is combined with one another to bulky grain polymer.
9), by rotating moulding module 3, make the particle diameter of the metal particle in fluid increase form simultaneously and become elongated needle-like
Structure so that the fiber number of metal particle is also greatly increased, further enhancing the sensitivity of Double-coil type detection.This two class subsequently
Microgranule enters detection coil 4 with the state of low speed, high concentration, bulky grain and big fiber number in batches, and ECU1 controls exciting current and keeps
The magnetic field homogeneity of detection coil 4, simultaneously because the power of test of Ferrous particles is greater than copper by the inductance of same model
The power of test of granule, need ECU regulation exciting current to compensate this difference, with keep output concordance.Flow sensing
Flow parameter when device 7 is for detecting measurement, for measurement result correction.
10), time in detection coil 4 without abrasive particle, there is certain fluctuation in the total null voltage of sensor, due to detection coil 4
Identical with reference coil 5 characteristic, there is no output voltage.And when abrasive particle enters detection coil, then cause sensor output voltage
Change, this variable quantity is metastable.When in fluid by there being metal bulky grain, cause disturbance of magnetic field, cause producing
Raw induction electromotive force.Utilize ferromagnetics and the non-ferromagnetic material metal particle otherwise impact to former magnetic field, cause phase of output signal
On the contrary, wear particle type in fluid can be distinguished;Magnetic media grain is the biggest, and fiber number is the biggest, the biggest on magnetic field impact, output signal
Amplitude the biggest, the sensitivity of detection is the highest.Utilize ferromagnetics and the non-ferromagnetic material metal particle otherwise impact to former magnetic field, lead
Cause phase of output signal is contrary, can distinguish wear particle type in fluid.Thus realize that signal conformance is good, reliability is high, inspection
Survey the Double-pipe plug-in type structure changes twin coil fluid online monitoring system that signal is strong and error is little.
11), eliminate magnetic particle magnetic by demagnetization module 9, prevent magnetic microparticles from entering hydraulic circuit, sensitive to pollution
Hydraulic Elements cause damage.
Above detailed description of the invention is only the preferred embodiment of this creation, not in order to limit this creation, all in this wound
Any modification, equivalent substitution and improvement etc. done within the spirit made and principle, should be included in this creation protection domain it
In.
Claims (10)
1., with full frequency band structure changes operating mode adaptive-filtering and moulding Oil Monitoring equipment, it is arranged on fluid pressure line, its
Be characterised by: include wave filter, separate adsorption module, rotate moulding module, detection coil, reference coil, demagnetization module, flow
Sensor and ECU;Wherein, described wave filter, separate adsorption module, rotate moulding module, detection coil, flow transducer,
Demagnetization module is successively set on fluid pressure line;Described detection coil, reference coil are in series;Described ECU is electrically connected with
And control wave filter, separate adsorption module, rotate moulding module, detection coil, reference coil, demagnetization module and flow sensing
Device;Described wave filter includes input pipe, shell, outlet tube, corrugated tube and S type elastic thin-wall;Wherein, described input pipe connects
In one end of shell, itself and hydraulic oil inlet docking;Described outlet tube is connected to the other end of shell, and itself and U-shaped microgranule divide
Dock from module;Described S type elastic thin-wall is installed in shell along the radial direction of shell, forms expansion chamber and contraction chamber in it;Institute
State input pipe, outlet tube and S type elastic thin-wall and be collectively forming a S type cavity volume wave filter;Between described S type elastic thin-wall and shell
Form cylindrical resonance cavity volume;Some taper structure changes damping holes, taper is uniformly had in the axial direction of described S type elastic thin-wall
Structure changes damping hole connection resonance cavity volume;Described taper structure changes damping hole is made up of cone shaped elastic damping hole pipe and slot apertures;Institute
State corrugated tube to be wound in the shape of a spiral outside resonance cavity volume, insert pipe with resonance cavity volume by multiple tapers and connect;Described corrugated tube is each
Being connected by some arms between circle, arm is provided with switch;Described corrugated tube and resonance cavity volume composition plug-in type spiral isomery
Cascaded H mode filter;Described separation adsorption module by the mechanical centrifugal module being sequentially connected with, magnetized module, magnetic suck module,
Electricity module and electric adsorption module composition.
2. as claimed in claim 1 with full frequency band structure changes operating mode adaptive-filtering and moulding Oil Monitoring equipment, its spy
Levy and be: the axis of described input pipe and outlet tube is the most on the same axis;The wider place of described taper structure changes damping hole opening
Being positioned at resonance cavity volume, its taper angle is 10 °;The Young's modulus ratio of described taper structure changes damping hole cone shaped elastic damping hole pipe
The Young's modulus of elastic thin-wall wants big, can be with change in fluid pressure stretching or compression;The Young's modulus of slot apertures hinders than cone shaped elastic
The Young's modulus of Buddhist nun hole pipe wants big, can be with fluid opened by pressure or closedown;Described taper is inserted the wider place of tube opening and is positioned at ripple
In pipe, its taper angle is 10 °.
3. as claimed in claim 1 with full frequency band structure changes operating mode adaptive-filtering and moulding Oil Monitoring equipment, its spy
Levy and be: described mechanical centrifugal module uses eddy flow to be centrifuged module;Described eddy flow is centrifuged module and includes eddy flow tube wall, the first water conservancy diversion
Sheet, the second flow deflector, motor and flow transducer;Wherein, described first flow deflector is provided with 3, these 3 first water conservancy diversion
Sheet is uniformly distributed along tube wall inner periphery every 120 °, and its laying angle is set to 18 °;Described second flow deflector and the first flow deflector structure phase
With, after it is arranged on the first flow deflector, and and the first flow deflector stagger 60 ° and be connected in tube wall, its laying angle is set to 36 DEG C;Institute
The long limit stating the first flow deflector is connected with tube wall, and minor face extends along the axis of tube wall;Its leading edge frustrates into obtuse, and trailing edge is processed into the wing
Shape, its height is 0.4 times of tube wall diameter, 1.8 times of a length of tube wall diameter;Described motor connects and drives first to lead
Flow and the second flow deflector, to regulate laying angle;Described flow transducer is arranged on the central authorities in tube wall.
4. as claimed in claim 1 with full frequency band structure changes operating mode adaptive-filtering and moulding Oil Monitoring equipment, its spy
Levy and be: described magnetized module includes aluminum matter pipeline, some windings, iron shell and flange;Wherein, described some around component
It is not wound on outside aluminum matter pipeline;Described iron shell is coated on aluminum matter pipeline;Described flange welding is at the two ends of aluminum matter pipeline.
5. as claimed in claim 1 with full frequency band structure changes operating mode adaptive-filtering and moulding Oil Monitoring equipment, its spy
Levy and be: described magnetic suck module use homopolarity adjacent type absorbing ring, this homopolarity adjacent type absorbing ring include aluminium ring shape pipeline,
Forward solenoid, reverse solenoid and irony magnetic conduction cap;Described forward solenoid and reverse solenoid are respectively arranged in aluminum matter
In circulating line, both are connected with electric current in opposite direction so that forward solenoid and reverse solenoid adjacent produce same sex magnetic
Pole;Described irony magnetic conduction cap is arranged on the inwall of aluminium ring shape pipeline, and it is positioned at forward solenoid and reverse solenoid is adjacent
Place and forward solenoid and the intermediate point of reverse solenoid axis.
6. as claimed in claim 1 with full frequency band structure changes operating mode adaptive-filtering and moulding Oil Monitoring equipment, its spy
Levying and be: described magnetic suck module uses the homopolarity adjacent type absorbing ring of charged hammer, the adjacent type of homopolarity of this charged hammer is inhaled
Follower ring includes aluminium ring shape pipeline, forward solenoid, reverse solenoid, irony magnetic conduction cap, dividing plate, electric shock hammer and electric magnet;
Described forward solenoid and reverse solenoid are respectively arranged in aluminium ring shape pipeline, and both are connected with electric current in opposite direction, make
Obtain forward solenoid and reverse solenoid adjacent produces like pole;Described irony magnetic conduction cap is arranged in aluminium ring shape pipeline
On inwall, it is positioned in forward solenoid and reverse solenoid adjacent and forward solenoid and reverse solenoid axis
Between point;Described dividing plate is between forward solenoid and reverse solenoid;Described electric shock hammer and electric magnet are between dividing plate;Institute
State electric magnet connect and electric shock hammer can be promoted, make electric shock hammer tap aluminium ring shape inner-walls of duct.
7. as claimed in claim 1 with full frequency band structure changes operating mode adaptive-filtering and moulding Oil Monitoring equipment, its spy
Levy and be: described electrification module includes some electrodes and an electrode controller;Described some electrodes are installed on fluid pressure line,
It is respectively connecting to electrode controller.
8. as claimed in claim 1 with full frequency band structure changes operating mode adaptive-filtering and moulding Oil Monitoring equipment, its spy
Levy and be: described electric adsorption module includes aluminum matter pipeline, positive plate, minus plate and pole plate controller;Wherein, described anode
Plate, minus plate are separately positioned on aluminum matter pipeline, and in being oppositely arranged;Described positive plate, minus plate are respectively and electrically connected to pole
On plate controller;Described pole plate controller is electrically connected to ECU, and by ECU control.
9. as claimed in claim 1 with full frequency band structure changes operating mode adaptive-filtering and moulding Oil Monitoring equipment, its spy
Levy and be: the moulding module of described rotation includes aluminum matter pipeline, some windings, iron shell, flange and the moulding electricity of some rotations
Stream output module;Wherein, described some windings are rotating around outside aluminum matter pipeline;Described iron shell is coated on aluminum matter pipeline;
Described flange welding is at the two ends of aluminum matter pipeline;The moulding current output module of each rotation is connected to a winding.
10. use full frequency band structure changes operating mode adaptive-filtering and moulding Oil Monitoring equipment as claimed in claim 1, its
Being characterised by: the winding of described detection coil is made up of positive winding and inverse winding, each winding is connected to an exciting current output mould
Block, this exciting current output module is controlled by ECU module.
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CN109100270A (en) * | 2018-08-29 | 2018-12-28 | 大连海事大学 | A kind of annular fluid channel oil liquid detection device and preparation method thereof |
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CN109100270A (en) * | 2018-08-29 | 2018-12-28 | 大连海事大学 | A kind of annular fluid channel oil liquid detection device and preparation method thereof |
CN109100270B (en) * | 2018-08-29 | 2020-10-02 | 大连海事大学 | Annular micro-channel oil liquid detection device and manufacturing method thereof |
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