CN205785138U - Nail volume testing machine on a kind of line - Google Patents
Nail volume testing machine on a kind of line Download PDFInfo
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- CN205785138U CN205785138U CN201620523609.1U CN201620523609U CN205785138U CN 205785138 U CN205785138 U CN 205785138U CN 201620523609 U CN201620523609 U CN 201620523609U CN 205785138 U CN205785138 U CN 205785138U
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Abstract
The utility model discloses nail volume testing machine on a kind of line, it includes material grabbing mechanism, testing agency and conveyer device, this material grabbing mechanism, conveyer device is pressed material conveying direction and is arranged, described material grabbing mechanism includes material grasping motor, motor plate, material grasping clip, detection seat and connection seat, connect seat, detection seat is respectively arranged on nail volume machine, this detection seat is positioned at the lower section connecting seat, motor plate is slidably disposed on this detection seat, described material grasping motor is fixed on this motor plate, material grasping clip is fixing with the rotary shaft of this material grasping motor to be connected, described connection seat is connected with this motor plate by connecting rod, described testing agency is to being arranged on this detection seat by material grasping clip.This utility model is simple and reasonable, designs ingenious, compares traditional by the way of workman's eyes are inspected by random samples, it is possible on line detect each sub-prime, it is ensured that the quality of product, improves production efficiency, reduces fraction defective, be effectively reduced the production cost of enterprise.
Description
Technical field
This utility model relates to capacitor production field, particularly to nail volume testing machine on a kind of line.
Background technology
In prior art, alminium electrolytic condenser market demand increases day by day.The production process of this alminium electrolytic condenser needs the semi-finished product of links are detected, for electrolysis condenser Cornu Bovis seu Bubali sub-prime, that is to say when nail involves in row detection, it is typically all workman and passes through eye detection, but the technical merit of workman and working attitude are difficult to ensure that, detect the most on line, can only inspect by random samples, thus it is difficult to ensure that the qualification rate of product, cause the alminium electrolytic condenser product fraction defective produced higher, add the production cost of enterprise.
At present, domestic not carrying out particular study for nail volume detection equipment on line, a lot of relevant technology are still within the exploratory stage.And abroad only have the equipment that several big companies can provide relevant, but these equipment are main equipment, and structure is complex, and price is at a relatively high, it is difficult to meet the use needs that domestic electric capacity produces.
Utility model content
The purpose of this utility model is, for the problems referred to above, it is provided that nail volume testing machine on a kind of line.
The technical scheme that this utility model is used for achieving the above object is:
Nail volume testing machine on a kind of line, it includes material grabbing mechanism, testing agency and conveyer device, this material grabbing mechanism, conveyer device is pressed material conveying direction and is arranged, described material grabbing mechanism includes material grasping motor, motor plate, material grasping clip, detection seat and connection seat, described connection seat, detection seat is respectively arranged on nail volume machine, this detection seat is positioned at the lower section connecting seat, described motor plate is slidably disposed on this detection seat, described material grasping motor is fixed on this motor plate, described material grasping clip is fixing with the rotary shaft of this material grasping motor to be connected, described connection seat is connected with this motor plate by connecting rod, described testing agency is to being arranged on this detection seat by material grasping clip.
Described testing agency includes photoelectricity seat, this photoelectricity seat is provided with U-shaped frame, the axis of described material grasping clip is in the same plane with the axis of this U-shaped frame, all it is corresponding in turn in the both sides of described U-shaped frame be provided with single foot detection fiber switch, paper paper tinsel protrudes above detection fiber switch, partially protrude detection fiber switch under pin detection proximity switch and paper paper tinsel, this list foot detection fiber switchs, paper paper tinsel protrudes above detection fiber switch, it is suitable with the size of the sub-prime clamped by described material grasping clip that what under pin detects proximity switch and paper paper tinsel partially, protrusion detection fiber switched arranges position, in the bottom of this U-shaped frame, the corresponding bottom by the sub-prime of described material grasping clip clamping is provided with lower leakage paper tinsel detection proximity switch.
This list foot detection fiber switch, paper paper tinsel protrude above protrusion detection fiber switch under detection fiber switch and paper paper tinsel and are photoswitch.
It also includes that material grasping position sensor, described material grasping position sensor are fixed on described detection seat, and this material grasping position sensor is positioned at described material grasping motor side.When described material grasping motor moves, material grasping position sensor senses motor plate, then motor plate stops mobile, the angle that then deflection of material grasping motor is preset, so that two stitch of sub-prime are between two clamps of feed clamp.
The upper end of described detection seat is provided with slide rail, is provided with slidably slide block in this slide rail, and described slide block is fixing with described motor plate to be connected.This slide rail is to be horizontally set on a sidewall on this detection seat top, and described slide block is fixed on the bottom of this motor plate.
Described material grasping clip includes gripper body; this gripper body is provided with to be driven by air pressure closes up or separate two clamps; on the sidewall in opposite directions of this two clamp, the stitch of the most corresponding held sub-prime is provided with short-circuit detecting switch; described clamp is provided with non-conductive layer, non-conductive between short-circuit detecting switch and clamp.
Described conveyer device includes conveyer belt base, conveyer belt rotating seat, conveyer belt motor, conveyer belt adjustment seat and conveyer belt, this conveyer belt base is fixed on described detection seat, described conveyer belt rotating seat is arranged on this conveyer belt base, this conveyer belt rotating seat is provided with rotating shaft, described conveyer belt adjustment seat is fixing with this rotating shaft to be connected, this conveyer belt is arranged on this conveyer belt rotating seat, one end that this conveyer belt motor is arranged at this conveyer belt is ordered about described conveyer belt and is rotated, and is also associated with antivibrator between described conveyer belt base and rotating shaft.According to the needs used, conveyer belt adjustment seat can be made to rotate relative to conveyer belt rotating seat, thus convenient use.
It also includes that vibrating disk, described vibrating disk are arranged at the discharge end of described conveyer device by material conveying direction.After tested, satisfactory sub-prime is placed on conveyer belt by material grasping clip, by tape transport to vibrating disk, then is transported in impregnation equipment by vibrating disk.
A kind of by nail volume detection method on the line of nail volume testing machine enforcement on aforementioned line, it comprises the following steps:
(1), after nail volume machine completes the processing of sub-prime, described connecting rod drive motor plate, described motor plate slides on detection seat, makes described material grasping clip move to material grasping position, and material grasping clip works, and is clamped by sub-prime；
(2) work of material grasping motor, makes material grasping clip swings detect profile, the size of sub-prime through described testing agency, described testing agency；
(3) after detection, when sub-prime profile, be of the required size, then sub-prime is placed on conveyer device and is transported to next station and carries out following process by material grasping clip；
When profile, the size of sub-prime are undesirable, then sub-prime is placed into defective products district by material grasping clip.
Described testing agency includes photoelectricity seat, this photoelectricity seat is provided with U-shaped frame, the axis of described material grasping clip is in the same plane with the axis of this U-shaped frame, all it is corresponding in turn in the both sides of described U-shaped frame be provided with single foot detection fiber switch, paper paper tinsel protrudes above detection fiber switch, partially protrude detection fiber switch under pin detection proximity switch and paper paper tinsel, this list foot detection fiber switchs, paper paper tinsel protrudes above detection fiber switch, it is suitable with the size of the sub-prime clamped by described material grasping clip that what under pin detects proximity switch and paper paper tinsel partially, protrusion detection fiber switched arranges position, in the bottom of this U-shaped frame, the corresponding bottom by the sub-prime of described material grasping clip clamping is provided with lower leakage paper tinsel detection proximity switch；
Described material grasping clip includes gripper body, and this gripper body is provided with to be driven by air pressure closes up or separate two clamps, and on the sidewall in opposite directions of this two clamp, the stitch of the most corresponding held sub-prime is provided with short-circuit detecting switch.
When detecting, described short-circuit detecting switch electrically connects with PLC, and the circuit turn-on when described short-circuit detecting switch connects with the stitch of sub-prime, then sub-prime is short circuit, then sub-prime is defective products；
When the stitch of sub-prime is between described two single foot detection fiber switches, if only detecting once, then explanation sub-prime only one of which stitch, then sub-prime is defective products；
When the top of sub-prime protrudes above between detection fiber switch through described two paper paper tinsels, if sub-prime top has paper paper tinsel to protrude, then protruded above detection fiber switch by described paper paper tinsel and detect, then sub-prime is defective products；
When sub-prime detects proximity switches through described two inclined pins, sub-prime profile, then this two inclined pin detection proximity switch all can't detect signal when being of the required size, when one of them described, inclined pin detects proximity switch and signal detected, then the stitch of sub-prime has deflection；
When the bottom of sub-prime protrudes detection fiber switch under described two paper paper tinsels, if sub-prime bottom has paper paper tinsel to protrude, then protruded detection fiber switch under described paper paper tinsel and detect, then sub-prime is defective products；
When proximity switch is detected through described lower leakage paper tinsel in the bottom of sub-prime, when there being paper paper tinsel to protrude sub-prime bottom surface, then detected by described lower leakage paper tinsel detection proximity switch, then sub-prime is defective products.
The beneficial effects of the utility model are: this utility model is simple and reasonable, design ingenious, compare traditional by the way of workman's eyes are inspected by random samples, on line, each sub-prime can be detected, ensure the quality of product, improve production efficiency, reduce fraction defective, be effectively reduced the production cost of enterprise.
Below in conjunction with the accompanying drawings with embodiment, this utility model is further illustrated.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model；
Fig. 2 is the structural representation of material grabbing mechanism in this utility model；
Fig. 3 is the structural representation of testing agency in this utility model；
Fig. 4 is the structural representation of conveyer device in this utility model.
Detailed description of the invention
nullEmbodiment: as shown in Figures 1 to 4，Nail volume testing machine on this utility model one line，It includes material grabbing mechanism 1、Testing agency 2 and conveyer device 3，This material grabbing mechanism 1、Conveyer device 3 is pressed material conveying direction and is arranged，Described material grabbing mechanism 1 includes material grasping motor 11、Motor plate 12、Material grasping clip 13、Detection seat 14 and connection seat 15，Described connection seat 15、Detection seat 14 is respectively arranged on nail volume machine，This detection seat 14 is positioned at the lower section connecting seat 15，Described motor plate 12 is slidably disposed on this detection seat 14，Described material grasping motor 11 is fixed on this motor plate 12，Described material grasping clip 13 is fixing with the rotary shaft of this material grasping motor 11 to be connected，Described connection seat 15 is connected with this motor plate 12 by connecting rod 18，Described testing agency 2 is to being arranged on this detection seat 14 by material grasping clip 13.
Described testing agency 2 includes photoelectricity seat 21, this photoelectricity seat 21 is provided with U-shaped frame 211, the axis of described material grasping clip 13 is in the same plane with the axis of this U-shaped frame 211, all it is corresponding in turn in the both sides of described U-shaped frame 211 be provided with single foot detection fiber switch 22, paper paper tinsel protrudes above detection fiber switch 23, partially protrude detection fiber switch 25 under pin detection proximity switch 24 and paper paper tinsel, this list foot detection fiber switch 22, paper paper tinsel protrudes above detection fiber switch 23, partially protrude under pin detection proximity switch 24 and paper paper tinsel detection fiber switch 25 to arrange position suitable with the size of the sub-prime 9 clamped by described material grasping clip 13, in the bottom of this U-shaped frame 211, the bottom of the corresponding sub-prime 9 clamped by described material grasping clip 13 is provided with lower leakage paper tinsel detection proximity switch 26.
This list foot detection fiber switch 22, paper paper tinsel protrude above protrusion detection fiber switch 25 under detection fiber switch 23 and paper paper tinsel and are photoswitch.
It also includes that material grasping position sensor 16, described material grasping position sensor 16 are fixed on described detection seat 14, and this material grasping position sensor 16 is positioned at described material grasping motor 11 side.When described material grasping motor 11 moves, material grasping position sensor 16 senses motor plate 12, then motor plate 12 stops mobile, the angle that then material grasping motor 11 deflection is preset, so that two stitch of sub-prime 9 are between two clamps of feed clamp.Being additionally provided with discharge position induction apparatus 19 on this detection seat, this discharge position induction apparatus 19 is positioned at the opposite side of this material grasping motor 11.
The upper end of described detection seat 14 is provided with slide rail 17, is provided with slidably slide block in this slide rail 17, and described slide block is fixing with described motor plate 12 to be connected.This slide rail 17 is to be horizontally set on a sidewall on this detection seat 14 top, and described slide block is fixed on the bottom of this motor plate 12.
Described material grasping clip 13 includes gripper body 131; this gripper body 131 is provided with to be driven by air pressure closes up or separate two clamps 132; on the sidewall in opposite directions of this two clamp 132, the stitch of the most corresponding held sub-prime 9 is provided with short-circuit detecting switch; described clamp 132 is provided with non-conductive layer, non-conductive between short-circuit detecting switch 18 and clamp 132.
Described conveyer device 3 includes conveyer belt base 31, conveyer belt rotating seat 32, conveyer belt motor 33, conveyer belt adjustment seat 34 and conveyer belt 35, this conveyer belt base 31 is fixed on described detection seat 14, described conveyer belt rotating seat 32 is arranged on this conveyer belt base 31, this conveyer belt rotating seat 32 is provided with rotating shaft, described conveyer belt adjustment seat 34 is fixing with this rotating shaft to be connected, this conveyer belt 35 is arranged on this conveyer belt rotating seat 32, one end that this conveyer belt motor 33 is arranged at this conveyer belt 35 is ordered about described conveyer belt 35 and is rotated, it is also associated with antivibrator 36 between described conveyer belt base 31 and rotating shaft.According to the needs used, conveyer belt adjustment seat 34 can be made to rotate relative to conveyer belt rotating seat 32, thus convenient use.
It also includes that vibrating disk 4, described vibrating disk 4 are arranged at the discharge end of described conveyer device 3 by material conveying direction.After tested, satisfactory sub-prime 9 is placed on conveyer belt 35 by material grasping clip 13, conveyer belt 35 be transported in vibrating disk 4, then is transported in impregnation equipment by vibrating disk 4.
A kind of by nail volume detection method on the line of nail volume testing machine enforcement on aforementioned line, it comprises the following steps:
(1), after nail volume machine completes the processing of sub-prime 9, described connecting rod 18 drive motor plate 12, described motor plate 12 slides on detection seat 14, makes described material grasping clip 13 move to material grasping position, and material grasping clip 13 works, and is clamped by sub-prime 9；
(2) material grasping motor 11 works, and makes material grasping clip 13 swing through described testing agency 2, and profile, the size of sub-prime 9 are detected by described testing agency 2；
(3) after detection, when sub-prime 9 profile, be of the required size, then sub-prime 9 is placed on conveyer device 3 and is transported to next station and carries out following process by material grasping clip 13；
When profile, the size of sub-prime 9 are undesirable, then sub-prime 9 is placed into defective products district by material grasping clip 13.
Described testing agency 2 includes photoelectricity seat 21, this photoelectricity seat 21 is provided with U-shaped frame 211, the axis of described material grasping clip 13 is in the same plane with the axis of this U-shaped frame 211, all it is corresponding in turn in the both sides of described U-shaped frame 211 be provided with single foot detection fiber switch 22, paper paper tinsel protrudes above detection fiber switch 23, partially protrude detection fiber switch 25 under pin detection proximity switch 24 and paper paper tinsel, this list foot detection fiber switch 22, paper paper tinsel protrudes above detection fiber switch 23, partially protrude under pin detection proximity switch 24 and paper paper tinsel detection fiber switch 25 to arrange position suitable with the size of the sub-prime 9 clamped by described material grasping clip 13, in the bottom of this U-shaped frame 211, the bottom of the corresponding sub-prime 9 clamped by described material grasping clip 13 is provided with lower leakage paper tinsel detection proximity switch 26；
Described material grasping clip 13 includes gripper body 131, and this gripper body 131 is provided with to be driven by air pressure closes up or separate two clamps 132, and on the sidewall in opposite directions of this two clamp 132, the stitch of the most corresponding held sub-prime 9 is provided with short-circuit detecting switch 18.
When detecting, described short-circuit detecting switch 18 electrically connects with PLC, and the circuit turn-on when described short-circuit detecting switch 18 connects with the stitch of sub-prime 9, then sub-prime 9 is short circuit, then sub-prime 9 is defective products；
When the stitch of sub-prime 9 is between described two single foot detection fiber switches 22, if only detecting once, then explanation sub-prime 9 only one of which stitch, then sub-prime 9 is defective products；
When the top of sub-prime 9 protrudes above between detection fiber switch 23 through described two paper paper tinsels, if sub-prime 9 top has paper paper tinsel to protrude, then protruded above detection fiber switch 23 by described paper paper tinsel and detect, then sub-prime 9 is defective products；
When sub-prime 9 detects proximity switch 24 through described two inclined pins, sub-prime 9 profile, then this two inclined pin detection proximity switch 24 all can't detect signal when being of the required size, when one of them described, inclined pin detection proximity switch 24 detects signal, then the stitch of sub-prime 9 has deflection；
When the bottom of sub-prime 9 protrude under described two paper paper tinsels detection fiber switch 25 time, if sub-prime 9 bottom has paper paper tinsel to protrude, then protruded detection fiber switch under described paper paper tinsel and 25 detected, then sub-prime 9 is defective products；
When proximity switch 26 is detected through described lower leakage paper tinsel in the bottom of sub-prime 9, when there being paper paper tinsel to protrude sub-prime 9 bottom surface, then detected by described lower leakage paper tinsel detection proximity switch 26, then sub-prime 9 is defective products.
In this utility model, multiple material grabbing mechanism 1, conveyer device 3 can be correspondingly arranged.
This utility model is simple and reasonable, designs ingenious, compares traditional by the way of workman's eyes are inspected by random samples, it is possible on line detect each sub-prime 9, it is ensured that the quality of product, improves production efficiency, reduces fraction defective, be effectively reduced the production cost of enterprise.
The above, be only preferred embodiment of the present utility model, and this utility model is not made any pro forma restriction.Any those of ordinary skill in the art, without departing under technical solutions of the utility model ambit, technical solutions of the utility model are made many possible variations and modification by the method and the technology contents that all may utilize the disclosure above, or are revised as the Equivalent embodiments of equivalent variations.Therefore every content without departing from technical solutions of the utility model, the equivalence change made according to the shape of this utility model, structure and principle, all should be covered by protection domain of the present utility model.
Claims (7)
1. nail volume testing machine on a line, it is characterized in that: it includes material grabbing mechanism, testing agency and conveyer device, this material grabbing mechanism, conveyer device is pressed material conveying direction and is arranged, described material grabbing mechanism includes material grasping motor, motor plate, material grasping clip, detection seat and connection seat, described connection seat, detection seat is respectively arranged on nail volume machine, this detection seat is positioned at the lower section connecting seat, described motor plate is slidably disposed on this detection seat, described material grasping motor is fixed on this motor plate, described material grasping clip is fixing with the rotary shaft of this material grasping motor to be connected, described connection seat is connected with this motor plate by connecting rod, described testing agency is to being arranged on this detection seat by material grasping clip.
Nail volume testing machine on line the most according to claim 1, it is characterized in that, described testing agency includes photoelectricity seat, this photoelectricity seat is provided with U-shaped frame, the axis of described material grasping clip is in the same plane with the axis of this U-shaped frame, all it is corresponding in turn in the both sides of described U-shaped frame be provided with single foot detection fiber switch, paper paper tinsel protrudes above detection fiber switch, partially protrude detection fiber switch under pin detection proximity switch and paper paper tinsel, this list foot detection fiber switchs, paper paper tinsel protrudes above detection fiber switch, it is suitable with the size of the sub-prime clamped by described material grasping clip that what under pin detects proximity switch and paper paper tinsel partially, protrusion detection fiber switched arranges position, in the bottom of this U-shaped frame, the corresponding bottom by the sub-prime of described material grasping clip clamping is provided with lower leakage paper tinsel detection proximity switch.
Nail volume testing machine on line the most according to claim 1, it is characterised in that it also includes that material grasping position sensor, described material grasping position sensor are fixed on described detection seat, and this material grasping position sensor is positioned at described material grasping motor side.
The most according to claim 1, nail volume testing machine on line, it is characterised in that the upper end of described detection seat is provided with slide rail, be provided with slidably slide block in this slide rail, and described slide block is fixing with described motor plate to be connected.
Nail volume testing machine on line the most according to claim 1 or claim 2; it is characterized in that; described material grasping clip includes gripper body; this gripper body is provided with to be driven by air pressure closes up or separate two clamps, and on the sidewall in opposite directions of this two clamp, the stitch of the most corresponding held sub-prime is provided with short-circuit detecting switch.
Nail volume testing machine on line the most according to claim 1, it is characterized in that, described conveyer device includes conveyer belt base, conveyer belt rotating seat, conveyer belt motor, conveyer belt adjustment seat and conveyer belt, this conveyer belt base is fixed on described detection seat, described conveyer belt rotating seat is arranged on this conveyer belt base, this conveyer belt rotating seat is provided with rotating shaft, described conveyer belt adjustment seat is fixing with this rotating shaft to be connected, this conveyer belt is arranged on this conveyer belt rotating seat, one end that this conveyer belt motor is arranged at this conveyer belt is ordered about described conveyer belt and is rotated, it is also associated with antivibrator between described conveyer belt base and rotating shaft.
Nail volume testing machine on line the most according to claim 1, it is characterised in that it also includes that vibrating disk, described vibrating disk are arranged at the discharge end of described conveyer device by material conveying direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620523609.1U CN205785138U (en) | 2016-06-02 | 2016-06-02 | Nail volume testing machine on a kind of line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620523609.1U CN205785138U (en) | 2016-06-02 | 2016-06-02 | Nail volume testing machine on a kind of line |
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| Publication Number | Publication Date |
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| CN205785138U true CN205785138U (en) | 2016-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620523609.1U Active CN205785138U (en) | 2016-06-02 | 2016-06-02 | Nail volume testing machine on a kind of line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105910564A (en) * | 2016-06-02 | 2016-08-31 | 东莞市东金机械设备有限公司 | Online nail coil detection machine and online nail coil detection method |
-
2016
- 2016-06-02 CN CN201620523609.1U patent/CN205785138U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105910564A (en) * | 2016-06-02 | 2016-08-31 | 东莞市东金机械设备有限公司 | Online nail coil detection machine and online nail coil detection method |
| CN105910564B (en) * | 2016-06-02 | 2018-07-27 | 东莞市东金机械设备有限公司 | Nail volume detection method on nail volume detection machine and line on a kind of line |
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