CN205784576U - A kind of improvement electric smelter - Google Patents
A kind of improvement electric smelter Download PDFInfo
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- CN205784576U CN205784576U CN201620516581.9U CN201620516581U CN205784576U CN 205784576 U CN205784576 U CN 205784576U CN 201620516581 U CN201620516581 U CN 201620516581U CN 205784576 U CN205784576 U CN 205784576U
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- crucible
- insulation layer
- thermal insulation
- housing
- electric smelter
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Abstract
The open one of this utility model improves electric smelter, including housing, the crucible being arranged in housing and base, described housing upper end offers charge door, described crucible is divided into fusion zone, top and bottom sedimentation basin, fusion zone, described top is cylindrical shape, described bottom crystallizing field is inverted Rotary-table shape, fusion zone, described top and bottom sedimentation basin are respectively equipped with electrode, it is arranged with thermal insulation layer outside described crucible, described thermal insulation layer can be divided into the cylinder that up big and down small two internal diameter is different, described thermal insulation layer is respectively arranged at two ends with a vibration exciter inferring melting state up and down, described vibration exciter is connected with signal transducer, described signal transducer is connected with controller, described controller is positioned at hull outside.This improvement electric smelter can monitor the molten state in electric smelter in real time, it is ensured that in crucible, molten matter is heated evenly, and can collect the molten metal after crucible explosion and guarantee the safety of Manufacturing Worker.
Description
Technical field
This utility model relates to smelting furnace field, improves electric smelter more particularly to one.
Background technology
At present, in smelting copper industry, domestic electric smelter mostly is the electric smelter that upper and lower diameter is identical, and electrode installation site is single, causes copper longitudinal direction deep melting abundant not, and this smelting furnace area is difficult to do greatly, and the volume of electric smelter is restricted, and production capacity is relatively low.Additionally, it it is the most all the structure closed due to electric smelter, the fusion process of inner material cannot be observed, cause blindly using heated by electrodes in melting, heating power and the heat time heating time of electrode can not be reasonably set, more electric energy has not only been lost, and owing to the temperature contrast between molten matter is big so that crucible is easier to situation explosion occur.After crucible explosion, Manufacturing Worker tends not to find in time, causes molten metal to be stretched everywhere after flowing out crucible, causes potential safety hazard, when finding dangerous situation, may have substantial amounts of molten metal in crucible so that the difficulty removed the dangerous condition strengthens.
Utility model content
For the deficiencies in the prior art, this utility model provides one to improve electric smelter.
nullFor meeting above-mentioned requirements，The technical solution of the utility model is: a kind of improvement electric smelter，Including housing、The crucible being arranged in housing and base，Described housing upper end offers charge door，Described crucible is divided into fusion zone, top and bottom sedimentation basin，Fusion zone, described top is cylindrical shape，Described bottom crystallizing field is inverted Rotary-table shape，Fusion zone, described top and bottom sedimentation basin are respectively equipped with electrode，It is arranged with thermal insulation layer outside described crucible，Described thermal insulation layer can be divided into the cylinder that up big and down small two internal diameter is different，Described thermal insulation layer is respectively arranged at two ends with a vibration exciter inferring melting state up and down，Described vibration exciter is connected with signal transducer，Described signal transducer is connected with controller，Described controller is positioned at hull outside，It is connected with fluid tube bottom the sedimentation basin of described bottom，Described fluid tube is connected with the collecting pit of hull outside，Described crucible bottom embeds base，The excessive groove of collection is offered in described base，Described base upper surface offers two leakage mouths，Described leakage mouth groove excessive with collection is connected.
Described electrode connects separate electric heating system respectively, and described electric heating system is by controller control.
Space between described thermal insulation layer and crucible forms Ji Yi district, and described leakage mouth is positioned at Ji Yi district.
Described thermal insulation layer includes thermally resistant fiber glass carpet veneer, alumina-silicate ceramic fibre flaggy, aeroge carpet veneer and the soft carpet veneer of nanofiber.
It is additionally provided with connected set in base to overflow the Drainage pipe of groove, described Drainage pipe connection hull outside collecting pit.
Described electrodeplate is more than 2, less than 20.
The beneficial effects of the utility model are: this improvement electric smelter can monitor the molten state in electric smelter in real time, separate electric heating system is utilized by control system, promote the most fully fusing of molten matter, in ensureing crucible, molten matter is heated evenly, and after crucible bursts, molten metal in smelting furnace can fall in Ji Yi district along the outer wall of crucible, being collected by the liquation of high temperature prevents it from stretching everywhere, guarantee the safety of Manufacturing Worker, owing to there is certain capacity in Ji Yi district, therefore one period allowing Manufacturing Worker be dealt carefully with by liquation remaining in crucible can be provided.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Detailed description of the invention
Embodiment 1
nullA kind of improvement electric smelter as shown in Figure 1，Including housing 2、The crucible 3 being arranged in housing 2 and base 7，Described housing 2 upper end offers charge door 1，Described crucible 3 is divided into fusion zone, top and bottom sedimentation basin，Fusion zone, described top is cylindrical shape，Described bottom crystallizing field is inverted Rotary-table shape，Fusion zone, described top and bottom sedimentation basin are respectively equipped with electrode 5，It is arranged with thermal insulation layer 4 outside described crucible 3，Described thermal insulation layer 4 can be divided into the cylinder that up big and down small two internal diameter is different，Described thermal insulation layer about 4 is respectively arranged at two ends with a vibration exciter 6 inferring melting state，Described vibration exciter 6 is connected with signal transducer 61，Described signal transducer 61 is connected with controller 62，It is outside that described controller 62 is positioned at housing 2，It is connected with fluid tube 31 bottom the sedimentation basin of described bottom，Described fluid tube 31 is connected with the collecting pit 9 outside housing 2，At the bottom of described crucible, 3 embed base 7，The excessive groove 8 of collection is offered in described base 7，Described base 7 upper surface offers two leakage mouths 81，Described leakage mouth 81 groove 8 excessive with collection is connected.
Described electrode 5 connects separate electric heating system respectively, and described electric heating system is controlled by controller 62.
Space between described thermal insulation layer 4 and crucible 3 forms Ji Yi district, and described leakage mouth is positioned at Ji Yi district.
Described thermal insulation layer 4 includes thermally resistant fiber glass carpet veneer, alumina-silicate ceramic fibre flaggy, aeroge carpet veneer and the soft carpet veneer of nanofiber.
Being additionally provided with connected set in base 7 to overflow the Drainage pipe 82 of groove 8, described Drainage pipe 82 connects housing 2 collected outside pond 9.
Described electrode 5 number is more than 2, less than 20.
The vibration exciter 6 inferring melting state arranged on thermal insulation layer 4 is all connected with a signal transducer 61, signal transducer 61 is connected with controller 62, so design achieves and monitors the molten state in electric smelter in real time, controller 62 controls heating power and the time of Different electrodes 5 by analyzing molten state, promote the most fully fusing of molten matter, it is ensured that in crucible 3, molten matter is heated evenly.
Additionally, as occurred crucible 3 to burst, molten metal in smelting furnace can fall in Ji Yi district along the outer wall of crucible 3, metallic solution in Ji Yi district is overflow groove 8 by the collection that leakage mouth 81 flows into, and so can be collected by the liquation of high temperature, prevent it from stretching everywhere, guarantee the safety of Manufacturing Worker, owing to Ji Yi district and the collection groove 8 that overflows has a certain capacity, and the collection groove that overflows leads to 8 and crosses Drainage pipe 82 and be connected with collected outside pond 9, therefore can provide one period allowing Manufacturing Worker be dealt carefully with by remaining liquation in crucible 3.
Although detailed description of the invention of the present utility model is described by the above-mentioned accompanying drawing that combines; but the not restriction to this utility model protection domain; one of ordinary skill in the art should be understood that; on the basis of the technical solution of the utility model, those skilled in the art need not to pay various amendments or deformation that creative work can make still within protection domain of the present utility model.
Claims (6)
- null1. one kind is improved electric smelter，It is characterized in that: include housing (2)、The crucible (3) being arranged in housing (2) and base (7)，Described housing (2) upper end offers charge door (1)，Described crucible (3) is divided into fusion zone, top and bottom sedimentation basin，Fusion zone, described top is cylindrical shape，Described bottom crystallizing field is inverted Rotary-table shape，Fusion zone, described top and bottom sedimentation basin are respectively equipped with electrode (5)，Thermal insulation layer (4) it is arranged with outside described crucible (3)，Described thermal insulation layer (4) can be divided into the cylinder that up big and down small two internal diameter is different，Described thermal insulation layer (4) is respectively arranged at two ends with a vibration exciter (6) inferring melting state up and down，Described vibration exciter (6) is connected with signal transducer (61)，Described signal transducer (61) is connected with controller (62)，It is outside that described controller (62) is positioned at housing (2)，Fluid tube (31) it is connected with bottom the sedimentation basin of described bottom，Described fluid tube (31) is connected with the collecting pit (9) of housing (2) outside，Described crucible (3) bottom embeds base (7)，The excessive groove (8) of collection is offered in described base (7)，Described base (7) upper surface offers two leakage mouths (81)，Described leakage mouth (81) groove (8) excessive with collection is connected.
- A kind of improvement electric smelter, it is characterised in that: described electrode (5) number is more than 2, less than 20.
- A kind of improvement electric smelter, it is characterised in that: described electrode (5) connects separate electric heating system respectively, and described electric heating system is controlled by controller (62).
- A kind of improvement electric smelter, it is characterised in that: the space between described thermal insulation layer (4) and crucible (3) forms Ji Yi district, and described leakage mouth (81) is positioned at Ji Yi district.
- A kind of improvement electric smelter, it is characterised in that: described thermal insulation layer (4) includes thermally resistant fiber glass carpet veneer, alumina-silicate ceramic fibre flaggy, aeroge carpet veneer and the soft carpet veneer of nanofiber.
- A kind of improve electric smelter, it is characterised in that: it is additionally provided with connected set in base (7) and overflows the Drainage pipe (82) of groove (8), described Drainage pipe (82) connection housing (2) collected outside pond (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620516581.9U CN205784576U (en) | 2016-06-01 | 2016-06-01 | A kind of improvement electric smelter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620516581.9U CN205784576U (en) | 2016-06-01 | 2016-06-01 | A kind of improvement electric smelter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205784576U true CN205784576U (en) | 2016-12-07 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620516581.9U Active CN205784576U (en) | 2016-06-01 | 2016-06-01 | A kind of improvement electric smelter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205784576U (en) |
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2016
- 2016-06-01 CN CN201620516581.9U patent/CN205784576U/en active Active
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |