CN205775286U - Open width solution is turned round, fixation and make soft continuous device - Google Patents
Open width solution is turned round, fixation and make soft continuous device Download PDFInfo
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- CN205775286U CN205775286U CN201620547093.4U CN201620547093U CN205775286U CN 205775286 U CN205775286 U CN 205775286U CN 201620547093 U CN201620547093 U CN 201620547093U CN 205775286 U CN205775286 U CN 205775286U
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Abstract
The utility model discloses a kind of open width solution turn round, fixation and make soft continuous device, sequentially include solving torsion machine, soaper and the soft groove of system, this solution is turned round between machine and soaper, is provided with the first dewatering device, this soaper and make and be provided with the second dewatering device between soft groove.This utility model achieves first to solve to turn round makes soft technological design again, and the dehydration of cloth open width, open width consistent lubricant process, and make dehydration evenly, make soft more abundant.The fully cloth of dehydration enters and makes soft groove, reduces the diluting effect of consistent lubricant, reduces the loss of consistent lubricant, reduces cost.And, increase multiple step, by each step production line, efficiency is high, and automaticity is high.
Description
Technical field
This utility model relates to cloth processing technique, is specifically related to a kind of open width solution torsion, fixation and makes soft continuous device.
Background technology
Generally, cloth dyeing is complete, takes out the rope form for kink or twisted shape from dye vat, subsequently into making soft work
Sequence, is i.e. directly placed in the cloth under kinked condition to have in another dye vat of consistent lubricant and soaks taking-up after a period of time.Through system
Cloth after soft is open width state through solve the torsion of torsion machine solution making it, subsequently into dry cloth operation.
Utility model content
Studying through the technical staff of our company, there is multiple defect in this operation above-mentioned: 1) this operation is, by kink shape
Cloth puts in the dye vat having consistent lubricant, and more moisture still possessed by the cloth of kink shape, easily dilutes consistent lubricant, makes the system of consistent lubricant
Soft effect reduces so that is continuously replenished consistent lubricant and just meets soft technology requirement processed, but, consistent lubricant unit price is relatively high, increases technique and becomes
This;2) cloth is soft with kink shape system, is not fully contacted with consistent lubricant, makes soft effect undesirable;3) each step relatively independent, from
Dissipating, labor intensive material resources, cost is high, and efficiency is low.
The technical problem proposed for the technical staff of our company, this utility model provides a kind of open width solution and turns round, admittedly
Color and make soft continuous device and using method thereof, the precedence of its reasonable arrangement operation, and run continuously, meet environmental protection and energy saving
Efficient requirement.
This utility model solves this technical problem and be the technical scheme is that a kind of open width solution torsion, fixation and make soft company
Continuous equipment, sequentially includes solving torsion machine, soaper and the soft groove of system, and this solution is turned round between machine and soaper, is provided with the first dewatering device, should
Soaper and make and be provided with the second dewatering device between soft groove.
Compared with prior art, this utility model achieves first to solve to turn round makes soft technological design again, and cloth open width is dehydrated, puts down
Width consistent lubricant processes, and makes dehydration evenly, makes soft more abundant.The fully cloth of dehydration enters and makes soft groove, the diluting effect to consistent lubricant
Reduce, reduce the loss of consistent lubricant, reduce cost.And, increase multiple step, by each step production line, efficiency is high, automatically
Change degree is high.
Further, this solution turn round machine be provided with solution turn one's head, play cloth wheel, at least two refute limit roller and at least granny rag wheel, cloth elder generation warp
Cross this solution turn one's head solution turn round, the most sequentially through this bullet cloth wheel, at least two refute limit roller and at least granny rag wheel.Guarantee to solve the cloth after turning round
Material is fully spread out.
Specifically, arranging work feed bucket before this solution torsion machine, it includes that support, bucket, two work feed pinch rollers, work feeds control
Device;This bucket is flexibly connected with this support, makes this bucket can wave to relative both sides, this work feed controller pendulum by bucket
The dynamic rotation controlling this work feed pinch roller, this two work feeds pinch roller is placed in the top of this bucket, and the roll surface of this two work feeds pinch roller is affixed
Closely formed in a compress and stitch.The setting of work feed bucket, automatically regulate and control cloth takes cloth speed, controllably extracts cloth from cloth source
Bar, it is to avoid cloth is directly pullled by the rigidity solving torsion machine.
Further, turn round in this solution and between machine and soaper, shampooer is set, and this second dewatering device is located at this shampooer
And between soaper;This shampooer is a casing, is externally provided with multiple fabric guide roll and multiple high pressure nozzle in it.Shampooer is set,
It first makees scouring of wool process, fully ensure that the quality of cloth.
Specifically, the first tune tension force lever it is provided with between this first dewatering device and shampooer.Cloth is avoided to be drawn by rigidity
Pull and damage cloth.
Further, each dewatering device includes that limit roller refuted by two pinch rollers and, and this coaxial setting of two pinch rollers and roll surface are affixed
Closely, being formed in a compress and stitch between being allowed to, the import that side is cloth of seam in this compress, its other end is the outlet of cloth.Should
The refuting of dewatering device is stitched coaxial in limit roller and this compress, and is placed in the import department of this cloth.Avoid the moisture of previous step
Band people's next step, so that it is guaranteed that the mutual phase dilution of each step minimum degree, reduces the loss of auxiliary agent.
Specifically, after the soft groove of this system, it is additionally provided with collection cloth holder, which is provided with out cloth wheel;Between this collection cloth holder and soaper
It is provided with the 3rd dewatering device.Avoid moisture band people's next step of previous step, so that it is guaranteed that each step minimum degree is mutual
Phase dilution, reduces the loss of auxiliary agent.
As another technical scheme of solution technical problem of the present utility model, this utility model also provides for: a kind of open width
Solve turn round, fixation and make the using method of soft continuous device, described open width solution is turned round, fixation and make soft continuous device, sequentially includes solving
The soft groove of torsion machine, soaper and system, this solution turns round between machine and soaper, is provided with the first dewatering device, this soaper and make soft groove it
Between be provided with the second dewatering device, wherein, this soaper has fixation oil, and the soft groove of this system has consistent lubricant;Knot shape cloth is by being somebody's turn to do
Solve torsion machine solution to turn round, by this first dewatering device processed after the cloth of formation open width, subsequently enter in this soaper, fixation
By this second dewatering device processed after process, subsequently enter supple-settlement processed in the soft groove of this system, then leave the soft groove of system.
Further, work feed bucket is set before this solution torsion machine;This knot shape cloth, before entering this solution torsion machine, first passes through
This work feed pinch roller enters this bucket, and this knot shape cloth is smoked from bucket and delivered to solve the torsion of torsion machine solution;In this work feed bucket, when this knob
The speed that knot shape cloth leaves is suitable with the speed of entrance, and this work feed bucket continues to take cloth from Bu Yuanchu;When this knot shape cloth from
When the speed opened is less than the speed entered, this knot shape cloth overstocks, and this work feed bucket stops taking cloth.
Further, turn round in this solution and between machine and soaper, shampooer is set, and this second dewatering device is located at this shampooer
And between soaper;This shampooer is a casing, is externally provided with multiple fabric guide roll and multiple high pressure nozzle in it;This cloth is by being somebody's turn to do
After solving the process of torsion machine, enter shampooer and carry out scouring of wool process.
The utility model is described in further detail with embodiment below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Detailed description of the invention
As it is shown in figure 1, open width solution of the present utility model is turned round, fixation and make soft continuous device, sequentially include work feed bucket 10, solve
Torsion machine 20, shampooer 30, soaper 40, make soft groove 50 and collection cloth holder 60, and, between shampooer 30 and soaper 40, soaper
40 and make between soft groove 50, make soft groove 50 and collection cloth holder 60 between be respectively provided with a dewatering device.
Specifically, this work feed bucket 10 includes support 11,13, two work feed pinch rollers 15 of bucket, work feed controller 17 and at least
One fabric guide roll.Bucket 13 is arranged on support 11, and the bottom of bucket 13 is spacing with support 11 to be connected, and makes the bucket 13 can be around bucket
Bottom can make the rocking action of certain amplitude, work feed controller 17 is by the rotation of the weave control work feed pinch roller 15 of bucket 13
Whether.Two work feed pinch rollers 15 are placed on support 11, and are positioned at the top of bucket 13.The two coaxial settings of work feed pinch roller 15, and two
The roll surface of work feed pinch roller 15 is pressed close to mutually, is formed in a compress and stitch between two work feed pinch rollers 15.First fabric guide roll 19 is placed in support 11
On, and it is positioned at the side of two work feed pinch rollers 15.
This solution is turned round machine 20 and is included solving torsion frame 22 and being placed in the bullet cloth wheel 24 in solution torsion frame 22, refute limit roller, centring roll 27 and draw
Cloth wheel 28.Solving and turning round frame 22 is the framework of a doorframe shape, and its top is provided with solution and turns one's head 23, horizontal described bullet cloth wheel 24, bullet in the middle part of it
The most horizontal first refute limit roller 25 below cloth wheel 24, second refute limit roller 26 and centring roll 27.Centring roll 27 rear is provided with granny rag wheel
28。
This shampooer 30 is a casing, is externally provided with the second fabric guide roll group and multiple high pressure nozzle 34, the second fabric guide roll in it
Group is interlocked to set up up and down for many fabric guide rolls 32 coaxially and is formed.
Be provided with the first dewatering device 71 between shampooer 30 and soaper 40, and the first dewatering device 71 and shampooer 30 it
Between be provided with the first tune tension force lever 82.
This soaper 40 includes soaper body, the second tune tension force lever 84 and the 3rd fabric guide roll group.This soaper body
Being one without the container of upper cover, the 3rd fabric guide roll group is that three fabric guide rolls 42 are coaxially staggered up and down to be built in its cavity volume.The
Two adjust tension force lever 84 to be placed in above soaper body openings.
Soaper 40 and make and be provided with the second dewatering device 73 between soft groove 50.
The soft groove of this system 50 includes making soft groove body, the 3rd tune tension force lever 86 and the 4th fabric guide roll group.This system soft groove body
Being one without the container of upper cover, the 4th fabric guide roll group is that three fabric guide rolls 52 are coaxially staggered up and down to be built in its cavity volume.The
Three adjust tension force lever 86 to be placed in above the soft groove body openings of system.
Make and be provided with the 3rd dewatering device 75 between soft groove 50 and collection cloth holder 60.
This collection cloth holder 60 is a high stand, which is provided with out cloth wheel 63 and at least one fabric guide roll 65.
It should be noted that the concrete structure of described roll shaft.
Each dewatering device includes that limit roller 704 refuted by two pinch rollers 702 and.The two coaxial settings of pinch roller 702, and two pinch rollers
The roll surface of 702 is pressed close to mutually, is formed in a compress and stitch between a pinch roller 702 and a pinch roller 702, and in compress, the side of seam is cloth
Import, its other end is the outlet of cloth.Refute and limit roller 704 and compress stitch coaxial, and refute limit roller 704 and be placed in the import of cloth
Place.Cloth first passes through refutes limit roller 704, is spread out by cloth cover, and then proceeds immediately to stitch in compress, extrudes the moisture of cloth.
Described one group of centring roll includes an action roller, infrared detector and centering processor, and its operation principle is by infrared
Whether the cloth on monitor monitoring action roller wanders off, and when wandering off to side, centering processor regulates action roller to one end to updip
Tiltedly so that cloth recovers centering.
Described refuting limit roller, have another name called spread roller, it is the roll surface roll body with bidirectional helical, specifically, with in roll body
Portion is baseline, to left end with left-hand screw thread on the left of baseline, to right-hand member with dextrad screw thread on the right side of baseline.Its structure is similar in appearance to specially
Profit number is a kind of vacuum band-type filter machine screw thread spread roller of 201220361353.0.
Described fabric guide roll is the roll body of smooth outer surface, by each fabric guide roll being built up on different position, direction,
The different position of cloth thereon guiding, direction will be straddled.
Described bullet cloth wheel is a drive roll, the several baffle plates of vertical connection on it.When cloth open width is in time playing cloth wheel, baffle plate
As palm is patted in open width, make cloth in order.
Described first adjusts tension force lever 82, second to adjust tension force lever 84 and the 3rd tune tension force lever 86 to be tune tension force moves
Bar, adjusts tension force lever include a support bar, a swing arm and adjust tension force processor, the upper end of support bar and the middle part of swing arm in
" T " font connects, and swing arm can be with the junction of support bar and swing arm for propping up a spot wobble, and one end of swing arm is provided with band
Cloth rewinder roll, its other end connects processor.Cloth straddles and carries out cloth transmission on band cloth rewinder roll, when being not less than work feed speed to cloth speed
Degree, swing arm does not swings, when swinging less than work feed speed, the power that swing arm is pullled downwards by cloth, swing arm to cloth speed,
And touch tune tension force processor, adjust work feed speed, prevent cloth from pullling impaired.
Described go out cloth wheel for drivewheel, by cloth along band downwards, two pinch rollers 702 going out cloth wheel and the first dewatering device 71 are
Mechanical synchronization, all adjust tension force lever 82, second to adjust tension force lever 84 and the 3rd tune tension force lever 86 to regulate and turn by first
Speed.
Preferably, described all fabric guide rolls, all work feed pinch rollers, all pinch rollers, all refute limit roller, all centring rolls, bullet
Cloth is taken turns and is gone out the roll shafts such as cloth wheel and is coaxial setting.
Approach track below by way of cloth illustrates the operation logic of this equipment: wait that solving the cloth turned round takes at cloth source
Going out, straddle on the first fabric guide roll 19 of work feed bucket 10, and pass through between two work feed pinch rollers 15, two work feed pinch rollers 15 are as master
Driving wheel work feed bar enters bucket 13.Cloth in bucket 13 is smoked to straddling and is being solved the top turning round frame 22, and is turned one's head 23 solutions by solution
Turn round, form open width cloth, along solve turn round frame 22 and under, pass sequentially through bullet cloth wheel 24, first and refute limit roller 25, second refute limit roller 26, right
After central roll 27 and granny rag wheel 28, extract out, leave solution and turn round frame 22, complete to solve and turn round.Open width cloth enters shampooer 30 by fabric guide roll.
Open width cloth, in shampooer 30, by the second staggered up and down fabric guide roll group, detours up and down, and high pressure nozzle 34 sprays towards cloth cover
Penetrate water under high pressure, the soft flocks of cloth cover, light impurities are washed away.Then, cloth leaves shampooer 30.After being processed by shampooer 30
Cloth, passes sequentially through first tune tension force lever the 82, first dewatering device 71 and second and adjusts tension force lever 84.Then, fixation is entered
In the cavity volume of groove 40, in soaper 40, there is fixation oil.Cloth passes through the 3rd staggered up and down fabric guide roll group in soaper 40
Detour up and down, open width ground contact fixation oil fully.Then, the cavity volume of soaper 40 is left.Cloth after fixation treatment
By the second dewatering device 73.Adjust tension force lever 86 to enter in the cavity volume making soft groove 50 by the 3rd, have soft in making soft groove 50
Oil.Cloth is detoured up and down by the 4th staggered up and down fabric guide roll group in making soft groove 50, contacts consistent lubricant fully to open width.And
After, leave the cavity volume making soft groove 50.Cloth after supple-settlement processed passes through the 3rd dewatering device 75.After third time dehydration
Open width cloth smoke to collection cloth holder 60 on go out cloth wheel 63, by go out cloth wheel 63 drive leave this equipment, through fabric guide roll guide, receive
Collection, and be transferred to dry cloth workshop and dry.
Wherein, in work feed bucket 10, can regulate and control to take cloth speed, play the effect of buffering.It is specific as follows: in bucket 13
Without cloth or when fill a small amount of cloth, bucket 13, due to deadweight or counterweight, is not toppled over or is inclined to side, and this is constant state.Logical
Crossing bottom contact or other induction apparatuss of bucket 13, work feed controller 17 obtains bucket 13 for constant state, then, work feed controller
17 drive work feed pinch roller 15 to rotate, and continue to take cloth to bucket 13 work feed from Bu Yuanchu.The cloth of bucket 13 the most persistently pushes to solve turn round
Frame 22.The speed left when the cloth in bucket 13 is suitable with the speed that cloth enters, then, bucket 13 is constant state, work feed pinch roller
15 continuous services;When the speed that the speed that cloth leaves enters less than cloth, it is distributed in bucket 13 and overstocks, when reaching constant weight, bucket
The centre-of gravity shift of groove 13, then tilt to opposite side, and now bucket 13 is overload.Contacted or other by the bottom of bucket 13
Induction apparatus, it is overload that work feed controller 17 obtains bucket 13, then, work feed controller 17 stops the rotation of work feed pinch roller 15,
Stop to bucket 13 work feed, and now bucket 13 still continues, to solving torsion machine 20 work feed, to treat that the cloth of bucket 13 leaves, make bucket 13
Load cloth amount drops to bucket 13 and recovers constant state, and work feed controller 17 then recovers the rotation of work feed pinch roller 15.
Compared with prior art, this utility model achieves first to solve to turn round makes soft technological design again, and cloth open width is dehydrated, puts down
Width consistent lubricant processes, and makes dehydration evenly, makes soft more abundant.The fully cloth of dehydration enters and makes soft groove, the diluting effect to consistent lubricant
Reduce, reduce the loss of consistent lubricant, reduce cost.And, increase multiple step, by each step production line, efficiency is high, automatically
Change degree is high.
Additionally, before fixation, system are soft, arrange scouring of wool step, it is that the technical staff of our company finds, the cloth base typically bought
Surface has a lot of fine, soft fur to consider to be worth doing, directly affects into the quality of cloth, therefore, arranges shampooer, it first makees scouring of wool and processes, fully ensure that
The quality of cloth.And, shampooer is provided with fabric guide roll group, multiple fabric guide rolls are crisscross arranged up and down, cloth with the guiding of fabric guide roll,
Navigate within the casing of shampooer up and down, on the one hand, high pressure nozzle is prone to be directed at cloth cover injection, on the other hand, increases cloth cover and stops
Stay the time of shampooer, high pressure nozzle can be set as much as possible, improve scouring of wool effect.
And, the setting of work feed bucket, automatically regulate and control cloth takes cloth speed, controllably extracts cloth from cloth source, keep away
Exempt from cloth directly to be pullled by the rigidity solving torsion machine.Secondly, arrange the first tune tension force lever, the second tune tension force lever and the 3rd is adjusted and is opened
Power lever, the work feed speed controlling cloth wheel by it, it is to avoid cloth is pullled by rigidity and damaged cloth.Thus realizing certainly
While dynamicization, it is to avoid cloth is damaged by machine.
Furthermore, owing to this utility model is first to solve to turn round to make soft design again, with the process of the kink shape cloth of prior art
Significantly different, prior art solution is turned round as being the final step before drying, and solves and only need to arbitrarily stack after turning round, and, this practicality is newly
The cloth of type is that open width enters scouring of wool step, fixation step and the soft step of system, has cloth the most smooth and easy propelling movement of open width state
Have higher requirements, therefore, made following setting to solving torsion machine: set up bullet cloth wheel, two refute limit roller and two granny rags wheels, it is ensured that
Solving the cloth after turning round fully to spread out, centering runs.
Further, the first dewatering device, the second dewatering device and the 3rd dewatering device it are provided with, it is to avoid by previous step
Moisture band people's next step, so that it is guaranteed that the mutual phase dilution of each step minimum degree, reduce the loss of auxiliary agent.
Secondly, making configuration fabric guide roll group in soft groove and soaper, multiple fabric guide rolls are crisscross arranged up and down, and cloth is with fabric guide roll
Guide, navigate within up and down in the soft groove of system or soaper, make cloth fully contact with auxiliary agent, in the case of space is certain, improve
Make soft effect and colour fixation.
This utility model is not limited to above-mentioned embodiment, if do not taken off various changes of the present utility model or modification
From spirit and scope of the present utility model, if these are changed and modification belongs to claim of the present utility model and equivalent technologies
Within the scope of, then this utility model is also intended to comprise these change and modification.
Claims (7)
1. an open width solution turn round, fixation and make soft continuous device, it is characterised in that: sequentially include solving torsion machine, soaper and system soft
Groove, this solution turns round between machine and soaper, is provided with the first dewatering device, this soaper and make and be provided with the second dewaterer between soft groove
Structure.
2. as claimed in claim 1 open width solution turn round, fixation and make soft continuous device, it is characterised in that: this solution is turned round machine and is provided with solution and turns round
Head, play cloth wheel, at least two refute limit roller and at least granny rag wheel, cloth first passes through this solution solution of turning one's head and turns round, the most sequentially through this bullet
Cloth wheel, at least two refute limit roller and at least granny rag wheel.
3. as claimed in claim 2 open width solution turn round, fixation and make soft continuous device, it is characterised in that: set before this solution torsion machine
Putting work feed bucket, it includes support, bucket, two work feed pinch rollers, work feed controllers;This bucket is flexibly connected with this support, makes this
Bucket can wave to relative both sides, the rotation by this work feed pinch roller of weave control of bucket of this work feed controller, and this two send
Cloth pinch roller is placed in the top of this bucket, and the roll surface of this two work feeds pinch roller is pressed close to mutually and formed in a compress and stitch.
4. as claimed in claim 3 open width solution turn round, fixation and make soft continuous device, it is characterised in that: turn round machine and fixation in this solution
Shampooer is set between groove, and this second dewatering device is located between this shampooer and soaper;This shampooer is a casing, its
Inside it is externally provided with multiple fabric guide roll and multiple high pressure nozzle.
5. as claimed in claim 4 open width solution turn round, fixation and make soft continuous device, it is characterised in that: this first dewatering device with
The first tune tension force lever it is provided with between shampooer.
6. as claimed in claim 5 open width solution turn round, fixation and make soft continuous device, it is characterised in that: each dewatering device includes
Limit roller refuted by two pinch rollers and, and this coaxial setting of two pinch rollers and roll surface are pressed close to mutually, is formed in a compress and stitches, in this compress between being allowed to
The import that side is cloth of seam, its other end is the outlet of cloth, this dewatering device to refute seam in limit roller and this compress coaxial
To, and it is placed in the import department of this cloth.
7. open width solution as described in any one of claim 1-6 turn round, fixation and make soft continuous device, it is characterised in that: soft in this system
It is additionally provided with collection cloth holder after groove, which is provided with out cloth wheel;It is provided with the 3rd dewatering device between this collection cloth holder and soaper.
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Cited By (1)
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CN106149248A (en) * | 2016-06-07 | 2016-11-23 | 江门市新会区冠华针织厂有限公司 | Open width solution is turned round, fixation and make soft continuous device and using method thereof |
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2016
- 2016-06-07 CN CN201620547093.4U patent/CN205775286U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106149248A (en) * | 2016-06-07 | 2016-11-23 | 江门市新会区冠华针织厂有限公司 | Open width solution is turned round, fixation and make soft continuous device and using method thereof |
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