CN205772977U - Tower crane real-time monitoring system - Google Patents

Tower crane real-time monitoring system Download PDF

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Publication number
CN205772977U
CN205772977U CN201620507028.9U CN201620507028U CN205772977U CN 205772977 U CN205772977 U CN 205772977U CN 201620507028 U CN201620507028 U CN 201620507028U CN 205772977 U CN205772977 U CN 205772977U
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CN
China
Prior art keywords
tower crane
detecting
time monitoring
real
monitoring system
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Expired - Fee Related
Application number
CN201620507028.9U
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Chinese (zh)
Inventor
赵家鹏
张利
赵晓东
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China Coal Building & Installation Engineering Group Co Ltd
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China Coal Building & Installation Engineering Group Co Ltd
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Priority to CN201620507028.9U priority Critical patent/CN205772977U/en
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Publication of CN205772977U publication Critical patent/CN205772977U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a kind of tower crane real-time monitoring system, belong to crane machine field.Described tower crane real-time monitoring system includes detection module and panel computer, wherein: described detection module includes the GPS alignment system for detecting tower crane trolley position coordinates, for detecting the barometer of tower crane trolley height, for detecting the wind sensor of wind speed, for measuring pressure transducer and first chip of lift heavy, the three axle magnetometers for detecting gyratory directions it are provided with on described first chip, swing for detecting tower crane large arm moment, rotate, the 3-axis acceleration that rocks and for detecting tower body and the three-axis gyroscope of large arm angular displacement, a described GPS alignment system, barometer, the signal output part of wind sensor and pressure transducer is connected to described first chip;Described detection module is connected with described panel computer by wireless WIFI.Compared with prior art, this utility model has raising service life, safety and the advantage of work efficiency.

Description

Tower crane real-time monitoring system
Technical field
This utility model relates to crane machine field, particularly relates to a kind of tower crane real-time monitoring system.
Background technology
In recent years, tower crane, with its high efficiency vertical transport ability, is used widely in building trade, But due to the super duration, rob progress, moment lifting operation the most overweight, super, tower crane collision, structure The security incident that the reasons such as tired unstability cause also constantly is occurring.All kinds of tower cranes have run security incident Account for 30 the percent of the particularly serious security incident in building site, cause huge life and property loss, therefore The most effectively monitor the use process of tower crane to have become as and conscientiously control risk factor and peace Full hidden danger, prevents and reduces the most important thing that safety of tower crane production accident occurs.
Monitoring mode of the prior art monitors tower crane respectively typically by installing 5~8 sensors The various data run, the installation site between sensor is distant and line is more, mechanical switch Wear oxidation easy with transmission is unreliable, and the installation and debugging time is long, and point data can not constitute big system System, it is impossible to complete the problem that big system solves.To sum up, monitoring mode of the prior art exists directly perceived Poor, the inefficiency of property and service life and the low problem of safety.
Utility model content
The technical problems to be solved in the utility model is to provide one can improve service life and safety Property, the tower crane real-time monitoring system of work efficiency can be improved again.
For solving above-mentioned technical problem, this utility model provides technical scheme as follows:
A kind of tower crane real-time monitoring system, including the detection module being arranged on tower crane trolley be arranged on For the panel computer of data analysis in tower crane cab, wherein:
Described detection module include the GPS alignment system for detecting tower crane trolley position coordinates, For the barometer detecting tower crane trolley height, the wind for detecting wind speed that is arranged on tower crane trolley Force transducer, it is arranged under tower crane trolley pulley the pressure transducer for measuring lift heavy and the first core Sheet, described first chip is provided with the three axle magnetometers for detecting gyratory directions, for detecting tower Hang large arm moment swing, rotate, the 3-axis acceleration that rocks and for detecting tower body and large arm angular displacement Three-axis gyroscope, a described GPS alignment system, barometer, wind sensor and pressure pass The signal output part of sensor is connected to described first chip;
Described detection module is connected with described panel computer by wireless WIFI.
Further, described tower crane real-time monitoring system also includes the first tower crane intellectual monitoring sensing box, A described GPS alignment system, barometer and the first chip are arranged at described first tower crane intelligence In monitoring sensing box.
Further, described panel computer connects the second tower crane intellectual monitoring sensing box, and described second It is provided with the 2nd GPS for detecting tower crane trolley position coordinates fixed in tower crane intellectual monitoring sensing box Position system and for detecting the second chip of tower crane pitching elastics wing, described 2nd GPS location system The signal output part of system is connected to described second chip.
Further, intelligence auxiliary device it is provided with in described panel computer.
Further, described detection module also includes being arranged on tower crane trolley for recording lifting scene Zoom low-light (level) photographic head.
Further, the embedded system of process data it is additionally provided with in described panel computer.
Further, described panel computer is connected to transmit the data penetration transmission device of data.
Further, it is provided with voice acoustic-optic alarm in described embedded system.
This utility model has the advantages that
Tower crane real-time monitoring system of the present utility model includes detection module and panel computer, detection module On a GPS alignment system and air pressure score do not detect the position coordinates, highly of tower crane trolley, First chip can detect big arm swing, the acceleration rotating, rocking, the direction of rotation of large arm and Tower body and the angular displacement of large arm, the wind sensor being arranged on tower crane trolley and pressure transducer are respectively Can detect wind speed and metering lift heavy, the data of these changes that detection module gathers are by wireless WIFI passes on panel computer, and then panel computer carries out data analysis to reflect the real-time shape of tower crane State and future trends.Detection module is set to chip form to replace machinery to open by this utility model Close and drive disk assembly, it is possible to reduce abrasion and installation and debugging time, improve the use longevity of monitoring system Life and work efficiency.To sum up, this utility model to the monitoring more science of tower crane running status directly and Comprehensively, real-time status and the future trends of tower crane can be reflected by data analysis, improve safety Property.
Accompanying drawing explanation
Fig. 1 is the structure principle chart of tower crane real-time monitoring system of the present utility model.
Detailed description of the invention
For making the technical problems to be solved in the utility model, technical scheme and advantage clearer, below To be described in detail in conjunction with the drawings and the specific embodiments.
This utility model provides a kind of tower crane real-time monitoring system, as it is shown in figure 1, include being arranged on tower For the panel computer of data analysis in hanging the detection module 1 on dolly and being arranged on tower crane cab 14, wherein:
Detection module 1 include the GPS alignment system 3 for detecting tower crane trolley position coordinates, For detect tower crane trolley height barometer 2, be arranged on tower crane trolley for detecting wind speed Wind sensor 8, it is arranged under tower crane trolley pulley the pressure transducer 9 for measuring lift heavy and One chip 4, the first chip 4 is provided with the three axle magnetometers 6 for detecting gyratory directions, for Detection tower crane large arm moment swings, rotates, the 3-axis acceleration 5 that rocks and for detecting tower body and greatly The three-axis gyroscope 7 of arm angular displacement, a GPS alignment system 3, barometer 2, wind sensor 8 and the signal output part of pressure transducer 9 be connected to the first chip 4;
Detection module 1 is connected with panel computer 14 by wireless WIFI10.
Tower crane real-time monitoring system of the present utility model includes detection module and panel computer, detection module On a GPS alignment system and air pressure score do not detect the position coordinates, highly of tower crane trolley, First chip can detect big arm swing, the acceleration rotating, rocking, the direction of rotation of large arm and Tower body and the angular displacement of large arm, the wind sensor being arranged on tower crane trolley and pressure transducer are respectively Can detect wind speed and metering lift heavy, the data of these changes that detection module gathers are by wireless WIFI passes on panel computer, and then panel computer carries out data analysis to reflect the real-time shape of tower crane State and future trends.Detection module is set to chip form to replace machinery to open by this utility model Close and drive disk assembly, it is possible to reduce abrasion and installation and debugging time, improve the use longevity of monitoring system Life and work efficiency.To sum up, this utility model to the monitoring more science of tower crane running status directly and Comprehensively, real-time status and the future trends of tower crane can be reflected by data analysis, improve safety Property.
Preferably, tower crane real-time monitoring system also include first tower crane intellectual monitoring sensing box, first GPS alignment system 3, barometer 2 and the first chip 4 are arranged at the first tower crane intellectual monitoring sensing In box 18.This design can reduce external environment to a GPS alignment system, barometer and The destruction of one chip, improves service life.
Further, panel computer 14 connects the second tower crane intellectual monitoring sensing box 17, the second tower It is provided with the 2nd GPS for detecting tower crane trolley position coordinates fixed in hanging intellectual monitoring sensing box 17 Position system 15 and for detecting the second chip 16 of tower crane pitching elastics wing, the 2nd GPS location system The signal output part of system 15 is connected to the second chip 16.2nd GPS alignment system and the second chip are adopted The data of collection can be contrasted with the data of detection module collection on tower crane trolley by panel computer With mutually check and correction, then carry out data analysis by panel computer and confirm the conjunction of lift heavy curve and counterweight Rationality.
As a kind of improvement of the present utility model, intelligence auxiliary device can be set in panel computer 14 12.From design level add intelligence auxiliary device, as coach function (when repeating a little to lift, can be first Being taught one time by driver, computer was write down running orbit and was operated voluntarily next time) can increase tower crane from Dynamicization and intellectuality.Also having when driver's violation operation, signal first passes through panel computer calculating and exports Performing, panel computer can limit the operation of supergage, provides correct reasonable signal and goes to perform, to department The mistake of machine carries out real time correction, trouble-saving generation.
In this utility model, tower crane trolley can be installed zoom low-light (level) photographic head, it addition, flat board Be provided with in computer 14 process data embedded system 13, and panel computer 14 connect have for The data penetration transmission device 11 of transmission data.Zoom low-light (level) photographic head record lifting image scene, is formed Complete image data, by the preliminary treatment that embedded system is on-the-spot, contrasts and records data, in advance Survey on-the-spot running status, simultaneously by data penetration transmission device (utilize Mobile phone card and the gprs of digital transmission module, 3G, 4G and network etc.) send service data the most in time to operator or supervision department's number According to storehouse, carry out classification analysis.It addition, in order to increase the remote failure diagnosis system of tower crane and remotely grasp Control, improves safety and reliability from design level.In embedded system 13, voice sound can be set Light alarm device.
It should be noted that the first chip 4 and the second chip 16 are 3*3, size is little, profit Replace sensor with chip, solve point data and can not constitute the problem of big system, and tower crane is intelligent Main sensing box only needs 5V3A to power, 4--8 screw is fixed in monitoring in real time, connects power supply and gets final product work. It addition, tower crane real-time monitoring system is additionally provided with the wireless module for expanded function, a GPS Alignment system 3 and the 2nd GPS alignment system 15 all can use Big Dipper GPS alignment system.
The above is preferred implementation of the present utility model, it is noted that for the art Those of ordinary skill for, on the premise of without departing from principle described in the utility model, it is also possible to do Going out some improvements and modifications, these improvements and modifications also should be regarded as protection domain of the present utility model.

Claims (8)

1. a tower crane real-time monitoring system, it is characterised in that include being arranged on tower crane trolley Detection module and be arranged in tower crane cab the panel computer for data analysis, wherein:
Described detection module include the GPS alignment system for detecting tower crane trolley position coordinates, For the barometer detecting tower crane trolley height, the wind for detecting wind speed that is arranged on tower crane trolley Force transducer, it is arranged under tower crane trolley pulley the pressure transducer for measuring lift heavy and the first core Sheet, described first chip is provided with the three axle magnetometers for detecting gyratory directions, for detecting tower Hang large arm moment swing, rotate, the 3-axis acceleration that rocks and for detecting tower body and large arm angular displacement Three-axis gyroscope, a described GPS alignment system, barometer, wind sensor and pressure pass The signal output part of sensor is connected to described first chip;
Described detection module is connected with described panel computer by wireless WIFI.
Tower crane real-time monitoring system the most according to claim 1, it is characterised in that described tower Hang real-time monitoring system and also include the first tower crane intellectual monitoring sensing box, a described GPS location system System, barometer and the first chip are arranged in described first tower crane intellectual monitoring sensing box.
Tower crane real-time monitoring system the most according to claim 2, it is characterised in that described flat Plate computer connects the second tower crane intellectual monitoring sensing box, in described second tower crane intellectual monitoring sensing box It is provided with the 2nd GPS alignment system for detecting tower crane trolley position coordinates and for detecting tower crane Second chip of pitching elastics wing, the signal output part of described 2nd GPS alignment system is connected to Described second chip.
4. according to the arbitrary described tower crane real-time monitoring system of claim 1-3, it is characterised in that Intelligence auxiliary device it is provided with in described panel computer.
Tower crane real-time monitoring system the most according to claim 4, it is characterised in that described inspection Survey module also to include being arranged on tower crane trolley for recording the zoom low-light (level) photographic head that lifting is on-the-spot.
Tower crane real-time monitoring system the most according to claim 5, it is characterised in that described flat The embedded system processing data it is additionally provided with in plate computer.
Tower crane real-time monitoring system the most according to claim 6, it is characterised in that described flat Plate computer connects the data penetration transmission device for transmitting data.
Tower crane real-time monitoring system the most according to claim 7, it is characterised in that described embedding Voice acoustic-optic alarm it is provided with in embedded system.
CN201620507028.9U 2016-05-30 2016-05-30 Tower crane real-time monitoring system Expired - Fee Related CN205772977U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620507028.9U CN205772977U (en) 2016-05-30 2016-05-30 Tower crane real-time monitoring system

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Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106629434A (en) * 2017-01-16 2017-05-10 山东富友慧明测控设备有限公司 Tower crane ascending and descending section safety system
CN107170187A (en) * 2017-06-05 2017-09-15 重庆大学 High-tension electricity equipment availability vehicle location early warning system and method
CN107826990A (en) * 2017-11-28 2018-03-23 四川建筑职业技术学院 A kind of new tower crane
CN108609503A (en) * 2018-08-10 2018-10-02 湖南大学 Tower crane obstacle avoidance apparatus, hand-held control device and tower crane automatic obstacle-avoiding system
CN109368501A (en) * 2018-12-11 2019-02-22 龙岩学院 A kind of crane control system based on nine axle sensors
CN109927738A (en) * 2017-12-15 2019-06-25 比亚迪股份有限公司 Track girder shakes detection system and track girder shakes detection method
CN112623944A (en) * 2021-01-05 2021-04-09 中铁大桥局集团第五工程有限公司 Automatic monitoring system and method for postures of lifting appliance and steel beam in steel beam lifting process

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106629434A (en) * 2017-01-16 2017-05-10 山东富友慧明测控设备有限公司 Tower crane ascending and descending section safety system
CN107170187A (en) * 2017-06-05 2017-09-15 重庆大学 High-tension electricity equipment availability vehicle location early warning system and method
CN107170187B (en) * 2017-06-05 2018-05-15 重庆大学 High-tension electricity equipment availability vehicle location early warning system and method
CN107826990A (en) * 2017-11-28 2018-03-23 四川建筑职业技术学院 A kind of new tower crane
CN109927738A (en) * 2017-12-15 2019-06-25 比亚迪股份有限公司 Track girder shakes detection system and track girder shakes detection method
CN109927738B (en) * 2017-12-15 2021-06-18 比亚迪股份有限公司 Track beam shaking detection system and track beam shaking detection method
CN108609503A (en) * 2018-08-10 2018-10-02 湖南大学 Tower crane obstacle avoidance apparatus, hand-held control device and tower crane automatic obstacle-avoiding system
CN109368501A (en) * 2018-12-11 2019-02-22 龙岩学院 A kind of crane control system based on nine axle sensors
CN112623944A (en) * 2021-01-05 2021-04-09 中铁大桥局集团第五工程有限公司 Automatic monitoring system and method for postures of lifting appliance and steel beam in steel beam lifting process

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161207

Termination date: 20210530