CN205770313U - A kind of cigarette group packaging system based on GDX2 packer - Google Patents
A kind of cigarette group packaging system based on GDX2 packer Download PDFInfo
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- CN205770313U CN205770313U CN201620376648.3U CN201620376648U CN205770313U CN 205770313 U CN205770313 U CN 205770313U CN 201620376648 U CN201620376648 U CN 201620376648U CN 205770313 U CN205770313 U CN 205770313U
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Abstract
This utility model provides a kind of cigarette group packaging system based on GDX2 packer, including No. four wheels and No. five wheels, described No. five wheels include No. five wheel mould boxes, front wheel disc and left end folder, No. five wheel mould boxes include the left half module being located at left side and are located at the right half module on right side, front wheel disc is equipped with pressure cigarette block with the corresponding center position of each No. five wheel mould boxes, and described pressure cigarette block is provided with leather packing；Described left half module, right half module, arc fixed fold device guide rail and leather packing constitute the inner chamber of No. five wheel mould boxes.This utility model is processed transforming on the basis of original part, and low cost is effective, can effectively solve the mass defect of cigarette irregular arrangement, improves the packaging quality of cigarette.
Description
Technical field
This utility model belongs to cigarette packing technique field, is specifically related to a kind of cigarette group packaging system based on GDX2 packer.
Background technology
GDX2 type packer includes a wheel, No. two wheels, No. three wheels, No. four wheels, No. five wheels etc., is materials such as cigarette, aluminium-foil paper, inner box paper and label paper, and the technological process set according to equipment carries out ordered movement, is finally completed the equipment of capsule tobacco bale molding.20 dress capsule tobacco bales that GDX2 packer produces, it is stipulated that the regularly arranged of cigarette arranges for 7-6-7, and this is also a kind of cigarette group packaged form that current domestic cigarette factory is commonly used.But often there is cigarette group malalignment phenomenon in GDX2 packer, and many cigarette factory organizational technology personnel for it tackle key problems, and solve this tobacco bale quality problems.The form of cigarette group malalignment is a lot, but mainly more with 7-7-6 arrangement.The device of detection cigarette group arrangement situation is had on machine, but this device is located on the cigarette transfer passage before a wheel, No. two wheels, No. three wheels, No. four wheels, No. five wheels etc. after cigarette group arrives a wheel or takes turns at No. one occur that cigarette group malalignment situation is the most helpless.
Nowadays, along with the raising of people's living standard, the progress of technology for making tobacco threds, pursuing demand and the formulation of new Medicated cigarette national standard of fashion attractive in appearance, the diameter of cigarette was reduced to present 7.74mm by former 7.8mm.Simultaneously major part product uses ganoid cork paper in design, this was with GDX2 equipment designed a diameter of 7.8mm of cigarette originally, cork paper also exists difference by the standard of common cork paper, this contradiction has more increased the weight of the present situation of cigarette group malalignment, and consumer is in addition to pursuing the interior quality of cigarette, the most increasingly pay attention to the packaging quality of cigarette.Cigarette group malalignment, will certainly cause the best impression, affect brand image consumer, and the question meaning therefore solving cigarette malalignment is great.
Utility model content
This utility model provides a kind of cigarette group packaging system based on GDX2 packer, is processed transforming, low cost on the basis of original part, effective, can effectively solve the mass defect of cigarette irregular arrangement, improve the packaging quality of cigarette.
The technical solution of the utility model is:
A kind of cigarette group packaging system based on GDX2 packer, including No. four wheels and No. five wheels, described No. four wheels include the first rotation dish and No. four wheel lifting arms, the most uniform eight No. four wheel mould boxes of described first rotation dish, the lumen width of described No. four wheel mould boxes is 53.5mm, a length of 85.4mm, the top of described No. four wheel lifting arms is provided with riser；Described No. five wheels include No. five wheel mould boxes, front wheel disc and left end folder, described left end folder is located at the lower left quarter of described front wheel disc, the right-hand part of front wheel disc is arranged with arc fixed fold device guide rail, the most uniform eight No. five wheel mould boxes of front wheel disc, at No. five wheel mould boxes of front wheel disc right-hand part between front wheel disc and arc fixed fold device guide rail；No. five wheel mould boxes include the left half module being located at left side and are located at the right half module on right side, and front wheel disc is equipped with pressure cigarette block with the corresponding center position of each No. five wheel mould boxes, and described pressure cigarette block is provided with leather packing, and the thickness of described leather packing is 2mm；Described left half module, right half module, arc fixed fold device guide rail and leather packing constitute the inner chamber of No. five wheel mould boxes, and the lumen width of No. five wheel mould boxes is 55.6mm, and thickness is 22.5mm.
Above-mentioned a kind of based on GDX2 packer cigarette group packaging system, also includes that No. three wheels, described No. three wheels are provided with the second rotation dish, and the junction of described second rotation dish and the first rotation dish is provided with running-on, and the width of described running-on is 53mm, a length of 85mm.
Above-mentioned a kind of based on GDX2 packer cigarette group packaging system, cigarette group is within the system in regularly arranged.
The technological process of GDX2 type packer is broadly divided into: No. two wheel aluminium-foil paper tobacco bale folding formings clockwise three of the molding of cigarette group one wheel cigarette group counterclockwise transmission are taken turns No. four wheel inner box papers counterclockwise embeddings of aluminium-foil paper tobacco bales counterclockwise transmission and converged five parts such as No. five outputs taking turns cigarette packet label paper folding forming tobacco bales counterclockwise with aluminium-foil paper tobacco bale.
In a number wheel, cigarette falls into lower flue through cigarette agitator by the arrangement of three groups of 7-6-7, cigarette group is pushed away cigarette row by first after the left and right sides stripper plate jam-packed of three groups of cigarette storehouse and is pushed cigarette storehouse belt group cigarette case mould, cigarette group forms the cigarette group of 7-6-7 under the protection of servo-actuated backplate, after a series of selections, cigarette group is advanced a wheel mould box in a wheel front by the second pushing plate, by cigarette group jam-packed device jam-packed, a number wheel folder cigarette pawl clamping, start to rotate counterclockwise to the import of No. two wheels, by under the servo-actuated protection protecting fork, push cigarette group by a wheel outlet cigarette pushing plate and push No. two wheels with aluminium-foil paper through No. two wheel gap bridges, here it is cigarette forms the overall process of cigarette group.
After cigarette group enters No. two wheels; No. two wheels protect pawl and remain turned-off to protect cigarette group not scatter; the folding forming of aluminium-foil paper is completed during No. two wheel intervals turn clockwise; the phenomenon of malalignment is less likely to occur cigarette group; cigarette group after last aluminium-foil paper packaging molding is pushed No. three wheels by No. two wheel push rods; No. three wheels are provided with flush trimmer and aluminium-foil paper folds bad cigarette group reject, then through running-on, cigarette group are pushed No. four wheel mould boxes by No. three wheel load tobacco rods and cigarette receiving bar.
No. four wheels have been responsible for the technological process of inner box paper molding, mainly inner box paper is embedded No. four wheel mould boxes, then after No. four wheels rotate two stations, the aluminium-foil paper tobacco bale come with No. three wheel conveyings is converged by pressing smoke board and No. four wheel inner box papers of cigarette receiving plate press-in, No. four wheels continue to rotate to the 6th station, by No. four wheel risers, aluminium-foil paper tobacco bale is released No. four wheels, here it is inner box paper and aluminium-foil paper tobacco bale converge the overall process of molding.
No. five wheels are responsible for the technological process of label paper molding, the aluminium-foil paper tobacco bale that No. five wheel bottoms of label paper entrance after gluing and No. four wheel conveyings come converges, by No. four wheel lifting arms, aluminium-foil paper tobacco bale is conveyed into No. five wheel mould boxes (cigarette receiving pawl has declined the folding of label paper dual-side during entering No. five wheels) together with label paper, the inside and outside angle-bending device in the most framed left side advances to the right inside and outside little knuckle on the left of separately folded tobacco bale to be converted into the right right angle simultaneously, No. five wheels start counterclockwise to rotate, the inside and outside little knuckle in right side is completed by fixed fold device inside and outside on the right side of No. five wheels, it is folded into right angle to the left, during No. five wheels continue rotation, two internal and external screw folders complete the folding before tobacco bale and before lid.At the 5th station, edge rotary folder completes the folding bottom top cover and tobacco bale.During depression bar is taken turns pause the 5th and transmitted, limit is compressed with limit.At the 7th station, alignd in outer end by localizer.Two before lid and before tobacco bale is close to by depression bar.Push rod, cigarette receiving bar tobacco bale is taken turns from the 5th be sent to the 6th take turns during, complete lid outer end and tobacco bale and fold.Arriving this, tobacco bale folds complete.
Find to cause the main portions of cigarette irregular arrangement to concentrate on No. three wheels, No. four wheels and the diaphragm capsule of No. five wheels through observing repeatedly and testing, reason is: the diameter of cigarette was reduced to present 7.74mm by former 7.8mm, but diaphragm capsule inner chamber size does not changes along with the reduction of cigarette diameter.Cigarette group is after No. two wheel packaging aluminium foil papers are shaped to tobacco bale, cigarette in aluminium-foil paper tobacco bale is lax the compactest, aluminium-foil paper tobacco bale enters No. five wheel bottoms through No. three wheels, No. four wheel horizontal rotations, after aluminium-foil paper tobacco bale receives the label paper put in place by lateral transfer, now No. four wheel lifting arms begin to ramp up, and No. five wheel cigarette receiving pawls decline and accept tobacco bale.nullWhen tobacco bale departs from the constraint of No. four wheels also not completely into No. five wheels，Tobacco bale is simply taken turns, by No. five, the reception that cigarette receiving pawl is loose，Owing to the aluminium-foil paper loose content of tobacco bale gathers，Uppermost one layer of cigarette of 7-6-7 arrangement can move downward due to the effect of gravity，When aluminium-foil paper tobacco bale arrives topmost completely into No. five wheels，Label paper left end folder starts folding former and later two the little knuckles of label paper that travel forward，During No. five wheels start to rotate counterclockwise，Fold former and later two little knuckles of label paper right-hand member，It is folded and arranged into No. five wheel arc fixed fold device guide rails by arc fixed fold device and continues intermittent movement，Thickness between arc fixed fold device guide rail and No. five wheel mould box bottom surfaces (i.e. pressure cigarette block) is 24.5mm，And the thickness that the tobacco bale wrapping aluminium-foil paper adds a label paper is 21.8mm，Therebetween there is the gap of 2.7mm，In the direction of the width，The width of tobacco bale is 55.6mm plus the width of both sides label paper，And the width of No. five wheel mould box inner chambers is also 55.6mm，Width is the most adaptive.Research finds, tobacco bale and diaphragm capsule thickness gap are more than 2mm, and cigarette just has generation mobile in diaphragm capsule and carries out the possibility rearranged, particularly in tobacco bale cigarette under gear shift shock extrudes, it is easier to mobile.No. five wheel high speed rotating make tobacco bale in cigarette under the compound action of huge centrifugal force and gravity, bottom No. five wheel mould boxes one or several in 7 cigarettes of a row is shifted over 6 cigarettes of a middle row, form 7-7-6 arrangement, here it is cause the basic reason of cigarette group irregular arrangement.
In addition, the cigarette produced now uses ganoid cork paper mostly, and cork paper surface is the most smooth, and the frictional force between cigarette is the least, relative movement is the most easily produced between cigarette, especially in the case of cigarette group high speed rotating, on the one hand, the activity space that cigarette exists increases relatively, on the other hand, therefore, be all that cigarette moves and then rearranges and provides objective condition at equipment and technique two aspect frictional force between cigarette is less, so that the phenomenon of cigarette irregular arrangement is more prone to.Therefore, in order to avoid the generation of above-mentioned phenomenon, only two measures are feasible, and one is to increase the frictional force of cork paper, but obvious and the consumer pursuing outward appearance at present the psychology of this measure runs in the opposite direction, and this is worthless；Another is exactly the mobile space cutting down cigarette, makes between cigarette compacter, and without mobile space, cigarette can not rearrange naturally, can be always maintained at the normal alignment mode of 7-6-7.
Therefore, this utility model is exactly according to above-mentioned principle, is processed transformation, including the improvement of following three aspects on the basis of the original part of GDX2 packer:
1, No. four wheel mould box inner chamber sizes are reduced.Because No. four wheels are horizontal rotation, so the probability that the cigarette in aluminium-foil paper tobacco bale occurs entanglement in the horizontal direction is higher, and it is relatively low at the probability ratio of vertical direction generation entanglement, the length and width of corresponding No. four wheel mould boxes of horizontal direction, No. four wheel mould box inner chamber life size: long 86mm, wide 53.5mm, width dimensions is more smaller than the diameter sum of 7 cigarettes in the arrangement of cigarette group 7-6-7, and cigarette arrangement can be made more compact；After length dimension respectively reduces 0.3mm along the length direction of No. 4 wheel mould box inner chambers, No. four wheel mould box inner chamber sizes become: long 85.4mm, wide 53.5mm.Purpose is the mobile space in order to reduce cigarette further, prevents it from moving during horizontal rotation, and in making cigarette group, cigarette is more compact.
2, reduce No. three wheels and enter the cuff size of No. four wheels.No. three wheels are identical with No. four wheels, also for horizontal rotation.No. four wheel running-on life size of No. three wheel entrance: long 85.6mm, wide 53mm, after reducing tops and each 0.3mm in bottom that No. three wheels enter No. four wheel running-ons, cuff size: long 85mm, wide 53mm.Purpose is in order to the cigarette group enabling No. three to take turns smoothly enters in No. four wheel mould boxes reduced.
3, before No. five wheels, leather packing is installed additional on wheel disc pressure cigarette block.Because No. five wheels are different from No. three wheels and No. four wheels, No. five wheels are vertical rotary, so the cigarette in aluminium-foil paper tobacco bale is higher at the probability of vertical direction generation entanglement, and occur the probability of entanglement relatively low in the horizontal direction, the width of corresponding No. five wheel mould boxes of vertical direction and thickness, so needing the width to No. five wheel mould boxes and thickness to restrict.The leather packing thickness set up is 2mm in order to the thickness that reduces between arc fixed fold device guide rail and No. five wheel mould box bottom surfaces (i.e. leather packing), makes up to 22.5mm, prevents cigarette from moving during No. five vertical high speed rotating of wheel.
This utility model low cost, effective, can effectively solve the mass defect of cigarette irregular arrangement, improve the packaging quality of cigarette.
Accompanying drawing explanation
Fig. 1 is the structural representation that in system described in the utility model, No. three wheels and No. four wheels carry out cigarette group handing-over；
Fig. 2 is the structural representation of No. five wheels in system described in the utility model；
Fig. 3 is the structural representation of aluminium-foil paper tobacco bale in system described in the utility model.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with the accompanying drawings this utility model is described in further detail.
As shown in Figure 3, length described in the utility model is the length on the limit that the length sides (being i.e. labeled as the limit of L) with aluminium-foil paper tobacco bale 3 is paralleled, described width is the width on the limit that the width edge (being i.e. labeled as the limit of W) with aluminium-foil paper tobacco bale 3 is paralleled, and described thickness is the thickness on the limit that the thickness edges (being i.e. labeled as the limit of H) with aluminium-foil paper tobacco bale 3 is paralleled.
If Fig. 1 is to shown in 2, a kind of cigarette group packaging system based on GDX2 packer, including No. three wheels 7, No. four wheels 8 and No. five wheels, aluminium-foil paper tobacco bale 3 is accessed in No. three wheel mould boxes 4 by cigarette receiving bar 1, and No. three wheels 7 horizontally rotate under the driving of transmission case 2, aluminium-foil paper tobacco bale 3 is delivered to the position of running-on 6 by the end guide plate 5 being located on No. three wheels 7, enter No. four wheel mould boxes 9, after No. four wheels 8 carry out horizontal rotation extremely specific station, taken turns lifting arms 16 by No. four and aluminium-foil paper tobacco bale 3 is pushed No. five wheel mould boxes.Specifically, described No. four wheels 8 include the first rotation dish 20 and No. four wheel lifting arms 16, and the most uniform eight No. four wheel mould boxes 9 of described first rotation dish 20, the lumen width of described No. four wheel mould boxes 9 is 53.5mm, a length of 85.4mm.Described No. three wheels 7 are provided with the second rotation dish 21, and the junction of described second rotation dish 21 and the first rotation dish 20 is provided with running-on 6, and the width of described running-on 6 is 53mm, a length of 85mm.No. four wheel mould box 9 inner chamber size hinge structure reduce, and make the cigarette arrangement in aluminium-foil paper tobacco bale 3 more compact, reduce the mobile space of cigarette, it is to avoid cigarette entanglement.In order to make the aluminium-foil paper tobacco bale 3 of No. three wheels 7 can smoothly enter in No. four wheel mould boxes 9 reduced, the size of running-on 6 is also carried out corresponding change.The tops of described No. four wheel lifting arms 16 are provided with riser 17, can more preferable support aluminium-foil paper tobacco bale 3；Described No. five wheels include No. five wheel mould boxes, front wheel disc 11, cigarette receiving pawl 10 and left end folder 18, described left end folder 18 is located at the lower left quarter of described front wheel disc 11, the right-hand part of front wheel disc 11 is arranged with arc fixed fold device guide rail 19, the most uniform eight No. five wheel mould boxes of front wheel disc 11, at No. five wheel mould boxes of front wheel disc right-hand part between front wheel disc 11 and arc fixed fold device guide rail 19；No. five wheel mould boxes include the left half module 14 being located at left side and are located at the right half module 15 on right side, and front wheel disc 11 is equipped with pressure cigarette block 12 with the corresponding center position of each No. five wheel mould boxes, and described pressure cigarette block 12 is provided with leather packing 13, and the thickness of described leather packing 13 is 2mm；Described left half module 14, right half module 15, arc fixed fold device guide rail 19 and leather packing 13 constitute No. five wheel mould boxes for placing aluminium-foil paper tobacco bale 3, and the lumen width of No. five wheel mould boxes is 55.6mm, and thickness is 22.5mm.Wrapping the aluminium-foil paper tobacco bale 3 of aluminium-foil paper plus the thickness of a label paper is 21.8mm, the gap of 0.7mm is had between the top, inner chamber chamber of aluminium-foil paper tobacco bale 3 and No. five wheel mould boxes, gap is less than 2mm, aluminium-foil paper tobacco bale 3 is difficult to produce mobile and rearrange in No. five wheel mould boxes, prevent aluminium-foil paper tobacco bale 3 from moving during No. five wheel high speed rotating, it is ensured that aluminium-foil paper tobacco bale 3 keeps regularly arranged at No. five wheels.Its operation principle is: aluminium-foil paper tobacco bale 3 horizontally rotates through 7, No. four wheels of No. three wheels 8 and enters No. five wheel bottoms, and No. four wheel lifting arms 16 rise propelling movement aluminium-foil paper tobacco bale 3, and cigarette receiving pawl 10 declines and accepts aluminium-foil paper tobacco bale 3.After aluminium-foil paper tobacco bale 3 receives the label paper put in place by lateral transfer, now No. four wheel lifting arms 16 begin to ramp up, when aluminium-foil paper tobacco bale 3 arrives topmost completely into No. five wheel mould boxes, left end folder 18 starts to travel forward before folding label paper, latter two little knuckle, during No. five wheels start to rotate counterclockwise, folding two little knuckles of label paper right-hand member are folded and arranged into arc fixed fold device guide rail 19 and continue intermittent movement, rearrange owing to aluminium-foil paper tobacco bale 3 is difficult to produce mobile in No. five wheel mould boxes, so the cigarette in tobacco bale is regularly arranged.
The above, it is only this utility model preferred embodiment, therefore can not limit, with this, the scope that this utility model is implemented, and the equivalence change i.e. made according to this utility model claim and description and modifying, all should still belong in the range of this utility model patent contains.
Claims (3)
1. a cigarette group packaging system based on GDX2 packer, including No. four wheels and No. five wheels, it is characterized in that: described No. four wheels include the first rotation dish and No. four wheel lifting arms, the most uniform eight No. four wheel mould boxes of described first rotation dish, the lumen width of described No. four wheel mould boxes is 53.5mm, a length of 85.4mm, the top of described No. four wheel lifting arms is provided with riser；Described No. five wheels include No. five wheel mould boxes, front wheel disc and left end folder, described left end folder is located at the lower left quarter of described front wheel disc, the right-hand part of front wheel disc is arranged with arc fixed fold device guide rail, the most uniform eight No. five wheel mould boxes of front wheel disc, at No. five wheel mould boxes of front wheel disc right-hand part between front wheel disc and arc fixed fold device guide rail；No. five wheel mould boxes include the left half module being located at left side and are located at the right half module on right side, and front wheel disc is equipped with pressure cigarette block with the corresponding center position of each No. five wheel mould boxes, and described pressure cigarette block is provided with leather packing, and the thickness of described leather packing is 2mm；Described left half module, right half module, arc fixed fold device guide rail and leather packing constitute the inner chamber of No. five wheel mould boxes, and the lumen width of No. five wheel mould boxes is 55.6mm, and thickness is 22.5mm.
A kind of cigarette group packaging system based on GDX2 packer the most according to claim 1, it is characterized in that: also including that No. three wheels, described No. three wheels are provided with the second rotation dish, the junction of described second rotation dish and the first rotation dish is provided with running-on, the width of described running-on is 53mm, a length of 85mm.
A kind of cigarette group packaging system based on GDX2 packer the most according to claim 2, it is characterised in that: cigarette group is within the system in regularly arranged.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620376648.3U CN205770313U (en) | 2016-04-29 | 2016-04-29 | A kind of cigarette group packaging system based on GDX2 packer |
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| CN201620376648.3U CN205770313U (en) | 2016-04-29 | 2016-04-29 | A kind of cigarette group packaging system based on GDX2 packer |
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| CN205770313U true CN205770313U (en) | 2016-12-07 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110466822A (en) * | 2019-08-15 | 2019-11-19 | 河南中烟工业有限责任公司 | A kind of cigarette turret apparatus |
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2016
- 2016-04-29 CN CN201620376648.3U patent/CN205770313U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110466822A (en) * | 2019-08-15 | 2019-11-19 | 河南中烟工业有限责任公司 | A kind of cigarette turret apparatus |
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