CN205767655U - Enclosed is to roller biomass forming machine - Google Patents

Enclosed is to roller biomass forming machine Download PDF

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Publication number
CN205767655U
CN205767655U CN201620767421.1U CN201620767421U CN205767655U CN 205767655 U CN205767655 U CN 205767655U CN 201620767421 U CN201620767421 U CN 201620767421U CN 205767655 U CN205767655 U CN 205767655U
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CN
China
Prior art keywords
roller
forming machine
enclosed
power
shaft
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Expired - Fee Related
Application number
CN201620767421.1U
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Chinese (zh)
Inventor
付敏
韩立志
姜晓彤
张腾
张水
范德盛
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Northeast Forestry University
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Northeast Forestry University
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Priority to CN201620767421.1U priority Critical patent/CN205767655U/en
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Publication of CN205767655U publication Critical patent/CN205767655U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

Enclosed, to roller biomass forming machine, relates to a kind of biomass forming machine.This utility model solves energy consumption profiled member quick abrasion high, main that existing forming machine exists and serious wear, service life is short, biomass fuel formation of lots is of poor quality and bad adaptability problem to material.This utility model is produced power by motor, imparts power to decelerator, power transmission shaft and screw compressor through V belt translation, it is achieved one stage of compression;By the first shaft coupling, reducer power is passed to Closed Extrusion molding to roller;Imparted power to supercharging roller by the belt wheel on Closed Extrusion molding roll shaft and transmission band, it is achieved enclosed supercharging is to roll compaction molding simultaneously.This utility model energy consumption is low, length in service life, compact conformation, rationally distributed, save take up an area, installation and transportation convenient, for the compression forming of biomass powder broken material.

Description

Enclosed is to roller biomass forming machine
Technical field
This utility model relates to a kind of biomass forming machine, is specifically related to enclosed to roller biomass forming machine, belongs to machinery Engineering field and Biomass Energy Utilization technical equipment field.
Background technology
Biomass include the useless of all of plant, microorganism and the animal with plant, microorganism as food and production thereof Gurry.Biomass forming machine is that one can be by powdered biomass material, through compression forming, makes granule or bulk, In order to burn or as the machine of the purposes such as feedstuff.Biomass forming machine in the market mostly is open type compression forming machine (ring mode forming machine, flat-die type powdered forming machine, spiral squeezing type forming machine, piston impact briquetting machine) generally also exists molding and sets The problems such as standby energy consumption profiled member quick abrasion high, main and serious wear, service life is short, biomass fuel formation of lots is of poor quality, make Become the high expensive of biomass molding fuel, have a strong impact on biomass moulding technology and the development of shaped fuel and popularization;And it is raw Material former is poor to the adaptability of material, is the most only adapted to the materials such as the high sawdust of content of lignin, wood flour.
Utility model content
Given below about brief overview of the present utility model, in order to provide about some side of the present utility model The basic comprehension in face.Should be appreciated that this general introduction is not to summarize about exhaustive of the present utility model.It is not intended to really Fixed key of the present utility model or pith, be not intended limitation scope of the present utility model.Its purpose is only with letter The form changed provides some concept, in this, as the preamble in greater detail discussed after a while.
In consideration of it, according to an aspect of the present utility model, this utility model is directed to enclosed to roller biomass moulding Machine, to solve energy consumption profiled member quick abrasion high, main that existing forming machine exists and serious wear, service life are short, biomass fuel Material formation of lots is of poor quality and the problem of bad adaptability to material.
The scheme that this utility model is taked is: enclosed to roller biomass forming machine, including power and power drive mechanism, Material conveying mechanism, one stage of compression mechanism, two-stage compression mechanism, three stage compression shaping mechanism, frame, discharging chute and hopper;
Described power and power drive mechanism include motor, decelerator, the first shaft coupling, power transmission shaft, the second shaft coupling, band Transmission, gear drive;Described material conveying mechanism is pressure feeding spiral conveyer;Described one stage of compression mechanism is screw compressor; Described two-stage compression mechanism includes that shaping mechanism closes chamber and a pair supercharging roller;Described three stage compression shaping mechanism includes a pair closing Formula is squeezed into forming roll;
Described motor is arranged on the bottom of frame, and decelerator is arranged on the middle part of frame, the outfan of motor and decelerator Input use V belt translation, the roll shaft input by the first shaft coupling and a Closed Extrusion format roll of the outfan of decelerator End connects;Described transmission shaft driven is arranged on the top of frame, and the input of power transmission shaft uses band to pass with the input of decelerator Dynamic, the outfan of power transmission shaft is connected with screw compressor rotating shaft by the second shaft coupling;Screw compressor is arranged on the top of frame Portion, hopper is arranged on the charging aperture of screw compressor, and pressure feeding spiral conveyer is hopper delivery, pressure feeding spiral conveyer one end Fixing on the ground, one end is fixed on hopper;
The roll shaft outfan of the Closed Extrusion format roll being connected with the first shaft coupling and the roll shaft input of a supercharging roller Using V belt translation, a pair Closed Extrusion format roll is by gear drive, and a pair supercharging roller and a pair Closed Extrusion format roll are upper and lower It is arranged in shaping mechanism and closes intracavity;Shaping mechanism is closed chamber and is arranged on the middle part of frame, and shaping mechanism is closed upper end, chamber and had Import, its lower end has outlet;Import is docked with the discharging opening of screw compressor, exports corresponding with discharging chute, discharging chute It is arranged on the bottom of frame.
Enclosed is to roller biomass forming machine, and frame is produced for respectively work parts and bearing during equipment produces of supporting and fixing Raw various power and impact shock;Power and power drive mechanism have employed mechanical transmission mechanism, stable performance, manufacturing cost Low;Start to fall into discharging chute to molding biomass fuel block from material entrance pressure feeding spiral conveyer and realize totally-enclosed processing, Experience I and II compression and final enclosed compression forming, Forming Quality is better than single stage compress forming machine, molding energy consumption and multistage pressure Contracting forming machine is compared and is significantly reduced, and the biomass moulding block after molding is outside discharging chute is transported to body.
Roller biomass forming machine, the entirety of this equipment are divided upper, middle and lower-ranking to arrange by enclosed, below one layer include motor, Discharging chute, convenient installation wiring is safeguarded motor, is observed and clear up the situation of discharging chute output molding biomass fuel block;In Between one layer include decelerator, shaft coupling, two-stage compression mechanism, three stage compression shaping mechanism, gear drive, V belt translation machine Structure;Supercharging roller realizes Tong Bu supercharging pressing materials molding with Closed Extrusion format roll by V belt translation, improves enclosed raw to roller The Forming Quality of material forming machine;One layer includes pressure feeding spiral conveyer, hopper, screw compressor, power transmission shaft above;Make transmission The length of axle is shorter, improves drive bearing loading capability;V belt translation layered arrangement between motor, decelerator and screw compressor, I.e. meet the design requirement of V belt translation, save again occupation area of equipment;This enclosed is to roller biomass forming machine compact conformation, cloth Office is reasonable, saving is taken up an area, installation and transportation are convenient.
Enclosed, to roller biomass forming machine, is produced power by motor, through belt wheel and transmission band impart power to decelerator, Power transmission shaft and screw compressor, it is achieved one stage of compression;By the first shaft coupling, Closed Extrusion molding roll shaft and gear etc. by decelerator Power passes to Closed Extrusion molding to roller;By the belt wheel on Closed Extrusion format roll roll shaft and transmission band, power is transmitted simultaneously To supercharging roller, it is achieved two-stage compression and three grades of enclosed compression formings, a pair supercharging roller is by V belt translation, a pair Closed Extrusion molding Roller passes through gear drive;
These equipment many places use V belt translation, make device layout flexible, and can play the effect of V belt translation overload protection, produce In, be conducive to protecting each vitals, prevent from damaging.When equipment motor speed changes according to productivity ratio change, one Level compression mechanism, two-stage compression mechanism, three stage compression shaping mechanism working ability simultaneously occur increase reduce change, it is ensured that The Combined process of enclosed each main processing component when changing the productivity ratio of roller biomass forming machine within the specific limits produces energy Power.
Enclosed is to roller biomass forming machine, and equipment uses by screw compressor, closes chamber and a pair supercharging roller, a pair enclosed Being squeezed into the enclosed supercharging of forming roll composition to roll compaction formed combination mechanism, screw compressor makes loose material compression closely knit;Envelope Close chamber and a pair supercharging roller carries out supercharging to closely knit compressed material, increase material compacting degree, then roller is closed through enclosed is extruded Formula is squeezed into the biomass fuel forming block that matter is close;Enclosed to roller biomass forming machine than single stage compress former Forming Quality Good, more energy-conservation than multi-stage compression former.
Further: described frame uses shaped steel and steel plate to make.Respectively work parts and bearing for supporting and fixing The various power produced in equipment production and impact shock;Three layers of layout design, compact conformation, saving are taken up an area, are facilitated installation and transportation Deng.
Further: described discharging chute is arranged with horizontal plane certain angle.Discharging chute angle of inclination can root According to shaped fuel block output situation adjust angle of inclination, with make full use of material deadweight realize molding biomass molding fuel block Conveying, it is achieved save power purpose;Discharging chute achieves collection and the output of biomass molding fuel block.
Further: the tail end of described one-level screw compressor has reversion spiral.Increase material orientation conveying compression Pressure, increases the compression pressure of material in closed compression chamber;Reduce the material pressure to helical compression drive end unit housing simultaneously, Protect equipment, extend its service life.
Further: be designed with supercharging mould on the surface of supercharging roller;Strengthen the extruding force to material and tool cloth function; Be designed with the mould of regular array on the surface of Closed Extrusion format roll, it makes biomass extruded through enclosed effectively Extruded to roller, can guarantee that again the molding smooth demoulding of biomass fuel block;By screw compressor, close chamber and a pair supercharging The enclosed supercharging combinative structure extruded to roller that roller is formed by roller, Closed Extrusion molding, improves briquetting pressure, and makes enclosed Extruded to roller uniform force, reduce extruded during to the impact suffered by roller and vibrations;Forming Quality is better than commonly Molding mode.
Further: the Closed Extrusion format roll of described employing roller footpath 1000mm >=D >=500mm.In the feelings that yield is certain Under condition, biomass fuel block size can suitably be amplified, and the rotating speed of roller can reduce accordingly, extends processing biological fuel slug Compression forming and curable type time, it is ensured that the smooth molding of biomass molding fuel block and the demoulding;By the biomass fuel of compression forming Material block size is relatively big, to well adapting to property of biomass material, can processing biological granularity in the range of L≤15mm, and add Work material is not limited to biomass fuel it can also be used to process other feedstuff etc., improves the extent of spreading amd application of equipment.
Further: the power between the pair of Closed Extrusion format roll is by a pair of identical modulus, the tooth of the identical number of teeth Wheel transmission.Make mould accurate matched moulds molding, it is ensured that biomass moulding quality.
Further: described Closed Extrusion format roll and its roll shaft pass through spline fitted, it is achieved the stable drive of high pulling torque, Improve the Forming Quality of biomass fuel block.
Further: described shaping mechanism is closed the right side in chamber and arranged protective cover, it is achieved equipment protection and safety in production.
The effect that this utility model is reached is:
Enclosed of the present utility model to roller biomass forming machine, use by screw compressor, close chamber and a pair supercharging roller, The enclosed supercharging roller press briquetting combinative structure that roller is formed by Closed Extrusion molding, in the case of power is constant, increases molding pressure Power, improves Forming Quality;Equipment energy consumption is low, low cost of manufacture, in production can overload protection, parts wear is little, use the longevity Life is long;And floor space is little, installation and transportation convenient.
Accompanying drawing explanation
Fig. 1 is this utility model structure three-dimensional figure;
Fig. 2 is this utility model front view;
Fig. 3 is this utility model left view;
Fig. 4 is this utility model pressure feeding spiral conveyer and screw compressor attachment structure figure;
Fig. 5 is this utility model supercharging roll structure figure;
Fig. 6 is this utility model Closed Extrusion format roll structure chart;
Fig. 7 is this utility model Closed Extrusion format roll roll shaft structure figure;
In figure, 1. motor 3. decelerator 4. first shaft coupling 5. hopper 6. conveyer bridge 7. shaping mechanism is closed Chamber 11. screw compressor 12. protective cover 16. Closed Extrusion format roll 18. frame 19. discharging chute 20. pressure feeding spiral is defeated Send machine 21. supercharging roller 31. power transmission shaft 32. second shaft coupling 33. transmission band 34. belt wheel 35. gear
Detailed description of the invention
Hereinafter in connection with accompanying drawing, one exemplary embodiment of the present utility model is described.Rise for clarity and conciseness See, the most do not describe all features of actual embodiment.It should be understood, however, that developing any this reality Must make during embodiment much specific to the decision of embodiment, in order to realize the objectives of developer, example As, meet those restrictive conditions relevant to system and business, and these restrictive conditions may along with embodiment not Change together.Additionally, it also should be appreciated that, although development is likely to be extremely complex and time-consuming, but to having benefited from For those skilled in the art of this utility model disclosure, this development is only routine task.
Here, also need to explanation a bit, in order to avoid having obscured this utility model because of unnecessary details, attached Figure illustrate only and according to the closely-related apparatus structure of scheme of the present utility model and/or process step, and eliminate Other details little with this utility model relation.
The enclosed of present embodiment, to roller biomass forming machine, sees Fig. 1 to Fig. 7 and understands, and it includes that power and power pass Motivation structure, material conveying mechanism, one stage of compression mechanism, two-stage compression mechanism, three stage compression shaping mechanism, frame 18, discharging are slipped Groove 19 and hopper 5;
Described power and power drive mechanism include motor 1, decelerator the 3, first shaft coupling 4, power transmission shaft the 31, second shaft coupling Device 32, transmission band 33, belt wheel 34 and gear 35;Described material conveying mechanism is pressure feeding spiral conveyer 20;Described one stage of compression Mechanism is screw compressor 11;Described two-stage compression mechanism includes closing chamber and a pair supercharging roller 21;Described three stage compression molding Mechanism includes a pair Closed Extrusion format roll 16;
Described motor 1 is arranged on the bottom of frame 18, and decelerator 3 is arranged on the middle part of frame 18, the outfan of motor 1 with The input of decelerator 3 uses V belt translation, and the outfan of decelerator 3 passes through the first shaft coupling 4 and a Closed Extrusion format roll The roll shaft input of 16 connects;The transmission of described power transmission shaft 31 is arranged on the top of frame 18, the input of power transmission shaft 31 and deceleration The input of device 3 uses V belt translation, and the outfan of power transmission shaft 31 is connected with screw compressor 11 rotating shaft by the second shaft coupling 32; Screw compressor 11 is arranged on the top of frame 18, and hopper 5 is arranged on the charging aperture of screw compressor 11, and pressure feeding spiral carries Machine 20 is hopper 5 feed;
The roll shaft outfan of the Closed Extrusion format roll 16 being connected with the first shaft coupling 4 and the roll shaft of a supercharging roller 21 are defeated Entering end uses V belt translation, a pair supercharging roller 21 and a pair Closed Extrusion format roll about 16 to be arranged in shaping mechanism and close in chamber 7; Shaping mechanism is closed chamber 7 and is arranged on the middle part of frame 18, and shaping mechanism is closed upper end, chamber 7 and had import, and its lower end has outlet; Import is docked with the discharging opening of screw compressor 11, exports corresponding with discharging chute 19, and discharging chute 19 is arranged on frame 18 Bottom.
More specifically: described frame 18 uses shaped steel and steel plate to make.Three layers of layout design, compact conformation.
More specifically: described discharging chute 19 and horizontal plane certain angle also have material collection effect.
More specifically: be designed with supercharging mould on the surface of supercharging roller 21;It is designed with rule on the surface being squeezed into forming roll 16 The mould then arranged.
More specifically: the roller footpath 1000mm >=D >=500mm of described Closed Extrusion format roll 16.
More specifically: power between the pair of Closed Extrusion format roll 16 is by a pair of identical modulus, the identical number of teeth Gear 35 transmits.
More specifically: described Closed Extrusion format roll 16 passes through spline fitted with its roll shaft.
More specifically: described shaping mechanism is closed the right side in chamber 7 and arranged protective cover 12, it is achieved equipment protection and safety are raw Produce.
More specifically: described shaping mechanism by screw compressor, close chamber and a pair supercharging roller, Closed Extrusion molding to roller The combination type enclosed supercharging roller press briquetting mechanism of composition.
Although the embodiment disclosed in this utility model is as above, but its content is only to facilitate understand this utility model Technical scheme and the embodiment that uses, be not intended to limit this utility model.Any this utility model art Interior technical staff, on the premise of without departing from the core technology scheme disclosed in this utility model, can be in the form implemented With make any amendment and change in details, but the protection domain that this utility model is limited, still must be with appending claims Limit in the range of standard.

Claims (6)

1. enclosed is to roller biomass forming machine, it is characterised in that: include power and power drive mechanism, material conveying mechanism, one Level compresses mechanism, two-stage compression mechanism, three stage compression shaping mechanism, frame (18), discharging chute (19) and hopper (5);
Described power and power drive mechanism include motor (1), decelerator (3), the first shaft coupling (4), power transmission shaft (31) and Two shaft couplings (32);Described material conveying mechanism is pressure feeding spiral conveyer (20);Described one stage of compression mechanism is helical compression Machine (11);Described two-stage compression mechanism includes that shaping mechanism closes chamber and a pair supercharging roller (21);Described three stage compression forming machine Structure includes a pair Closed Extrusion format roll (16);
Described motor (1) is arranged on the bottom of frame (18), and decelerator (3) is arranged on the middle part of frame (18), motor (1) defeated Going out the input employing V belt translation of end and decelerator (3), the outfan of decelerator (3) is closed with one by the first shaft coupling (4) Formula is squeezed into the roll shaft input of forming roll (16) and connects;Described power transmission shaft (31) transmission is arranged on the top of frame (18), transmission The input of axle (31) uses V belt translation with the input of decelerator (3), and the outfan of power transmission shaft (31) passes through the second shaft coupling (32) it is connected with screw compressor (11) rotating shaft;Screw compressor (11) is arranged on the top of frame (18), and hopper (5) is arranged on On the charging aperture of screw compressor (11), pressure feeding spiral conveyer (20) is hopper (5) feed, pressure feeding spiral conveyer (20) End fixes on the ground, and one end is fixed on hopper (5);
The roll shaft outfan of the Closed Extrusion format roll (16) being connected with the first shaft coupling (4) and the roll shaft of a supercharging roller (21) Input uses V belt translation, and a pair Closed Extrusion format roll is by gear drive, a pair supercharging roller (21) and a pair Closed Extrusion Format roll (16) is arranged in shaping mechanism up and down and closes in chamber (7);Shaping mechanism is closed chamber (7) and is arranged in frame (18) Portion, shaping mechanism closing chamber (7) upper end has import, and its lower end has outlet;Import and the discharging opening of screw compressor (11) Docking, exports corresponding with discharging chute (19), and discharging chute (19) is arranged on the bottom of frame (18).
Enclosed the most according to claim 1 is to roller biomass forming machine, it is characterised in that: described frame (18) uses shaped steel Make with steel plate.
Enclosed the most according to claim 1 is to roller biomass forming machine, it is characterised in that: described discharging chute (19) and water Planar tilt certain angle.
Enclosed the most according to claim 1 is to roller biomass forming machine, it is characterised in that: set on the surface of supercharging roller (21) In respect of supercharging mould;The mould of regular array it is designed with on the surface of Closed Extrusion format roll (16).
Enclosed the most according to claim 4 is to roller biomass forming machine, it is characterised in that: described Closed Extrusion format roll (16) roller footpath 1000mm >=D >=500mm.
Enclosed the most according to claim 4 is to roller biomass forming machine, it is characterised in that: a pair Closed Extrusion format roll (16) power between is transmitted by the gear of a pair of identical modulus, the identical number of teeth.
CN201620767421.1U 2016-07-20 2016-07-20 Enclosed is to roller biomass forming machine Expired - Fee Related CN205767655U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620767421.1U CN205767655U (en) 2016-07-20 2016-07-20 Enclosed is to roller biomass forming machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620767421.1U CN205767655U (en) 2016-07-20 2016-07-20 Enclosed is to roller biomass forming machine

Publications (1)

Publication Number Publication Date
CN205767655U true CN205767655U (en) 2016-12-07

Family

ID=58120690

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620767421.1U Expired - Fee Related CN205767655U (en) 2016-07-20 2016-07-20 Enclosed is to roller biomass forming machine

Country Status (1)

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CN (1) CN205767655U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106217934A (en) * 2016-07-20 2016-12-14 东北林业大学 A kind of enclosed is efficiently to roller biomass forming machine
CN112109370A (en) * 2020-09-09 2020-12-22 湖南连心科技有限公司 Powder coating processing equipment with antiseized function
CN112109371A (en) * 2020-09-09 2020-12-22 湖南连心科技有限公司 Powder coating pre-processing equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106217934A (en) * 2016-07-20 2016-12-14 东北林业大学 A kind of enclosed is efficiently to roller biomass forming machine
CN112109370A (en) * 2020-09-09 2020-12-22 湖南连心科技有限公司 Powder coating processing equipment with antiseized function
CN112109371A (en) * 2020-09-09 2020-12-22 湖南连心科技有限公司 Powder coating pre-processing equipment

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161207