CN205761966U - Pre-treatment paint finishing on line - Google Patents
Pre-treatment paint finishing on line Download PDFInfo
- Publication number
- CN205761966U CN205761966U CN201620746003.4U CN201620746003U CN205761966U CN 205761966 U CN205761966 U CN 205761966U CN 201620746003 U CN201620746003 U CN 201620746003U CN 205761966 U CN205761966 U CN 205761966U
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- China
- Prior art keywords
- line
- outlet
- gas
- spray
- japanning
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Abstract
The utility model discloses pre-treatment paint finishing on line, incorporate the production line of spraying and the process of waste gas, production line is filtered by multi task process at waste gas foreign material produced by making building materials, discharges clean gas, reduce production line to human body and the harm of environment.Pre-treatment paint finishing on this line, including spray-painting production line and emission-control equipment;Along production mode reform, described spray-painting production line is sequentially provided with: Shang Jian mechanism, oil removing mechanism, the first water washing mechanism, passivation mechanism, the second water washing mechanism, drying mechanism, mechanism for japanning, solidification cooling body, lower part mechanism;Described emission-control equipment, is connected with described mechanism for japanning, for processing the waste gas that described mechanism for japanning produces, sets gradually along the waste gas direction of motion: cascade labyrinthine system, spray column, plasma purifier, smoke pipe of giving vent to anger.
Description
Technical field
This utility model relates to building materials spraying field, particularly relates to pre-treatment paint finishing on line.
Background technology
Production line be product in process of production the route of process, be the product of modern production, especially mechanization
Production line.Production line raw material can be entered on-the-spot, process, transport, assemble, process, a series of production activities such as inspection are combined
It is combined, is the systematized mode of production.
Building materials are the general designations of the material used in civil engineering and architectural engineering, along with the development of society, it is desirable to building materials are noted
Also need to possess excellent character while weight aesthetic property.So deriving the spraying coating process of building materials, line is then gone forward by the now
Process spraying coating process to put into production line, improve yield substantially and reduce artificial input;Pre-treatment spraying work on line
Skill is main in the face of materials such as building materials.
But can produce substantial amounts of harmful substance during building materials spraying, this material has danger greatly to human body
Evil, also can serious environment pollution, it is therefore desirable to plans the production line of pre-treatment spraying on line, reduces polluter to human body
Harm with environment.
Utility model content
The utility model discloses pre-treatment paint finishing on a kind of line, incorporate the production line of spraying and the place of waste gas
Reason, is filtered production line by multi task process at waste gas foreign material produced by making building materials, discharges clean gas, reduce and produce
Line is to human body and the harm of environment.
Pre-treatment paint finishing on a kind of line that this utility model provides, including spray-painting production line and emission-control equipment;
Along production mode reform, described spray-painting production line is sequentially provided with: Shang Jian mechanism, oil removing mechanism, the first water washing mechanism, passivation
Mechanism, the second water washing mechanism, drying mechanism, mechanism for japanning, solidification cooling body, lower part mechanism;
Described emission-control equipment, is connected with described mechanism for japanning, for processing the waste gas that described mechanism for japanning produces, edge
The waste gas direction of motion sets gradually: cascade labyrinthine system, spray column, plasma purifier, smoke pipe of giving vent to anger;
Described cascade labyrinthine system, including cascade room, water curtain type depurator, labyrinth resistance paint structure;
Described cascade room, is respectively provided with the first entrance and the device of the first outlet for both sides;
Described water curtain type depurator, sprays head for water, is distributed in the top in described cascade room;
Described labyrinth resistance paint structure, is made up of multiple baffle plates, and described baffle interval is arranged in described cascade room, so that
Gas forms continuous print " W " type trend;
Described spray column, including the second entrance, drainage screen, spray thrower, the second outlet;
Described second entrance, is arranged on bottom, and is connected with described first outlet;
Described spray thrower, is transversely mounted in described spray column, and lower section and top are respectively provided with drainage screen;
Described second outlet, is arranged on top, is connected with described plasma purifier;
Described plasma purifier, including the 3rd entrance, equal wind net, anode canister, cathode needle, the 3rd outlet;
Described 3rd entrance, one end is connected with described second outlet, and the other end arranges described equal wind net to be stopped and disperses gas
Body;
Described anode canister, arranges multiple, and is arranged in order, built-in described cathode needle;
Described smoke pipe of giving vent to anger, one end is connected with described 3rd outlet, arranges aerator.
Preferably, described spray-painting production line is made up of interior and exterior lines, in concave structure;
Described Shang Jian mechanism, described oil removing mechanism, described first water washing mechanism, described passivation mechanism, described second washing
Mechanism, described drying mechanism, described lower part mechanism are arranged in described outside line;
Described mechanism for japanning, described solidification cooling body are arranged on described interior lines.
Preferably, described mechanism for japanning, including the priming paint device set gradually, finish paint device, finishing varnish device;
Described priming paint device, described finish paint device and described finishing varnish device, be respectively provided with multiple, each device respectively with an institute
State emission-control equipment to connect.
Preferably,
Described cascade room, rectangular, described first entrance and described first outlet along the direction of motion of gas be located at its two
Side, bottom arranges impurity passage and impurities outlet;
Described baffle plate, is disposed on the both sides in described cascade room;
It is atomizer that described water sprays head.
Preferably, described impurity passage is inclined to set, so that described cascade room impurity flow to along described impurity passage
Described impurities outlet.
Preferably, described emission-control equipment also sets up backwind tube;
Described backwind tube, one end connects described aerator, and in opposite direction with described smoke pipe of giving vent to anger, and the other end connects described
Spray column;
The described porch giving vent to anger smoke pipe and described backwind tube is respectively provided with air door.
Preferably, described plasma purifier and described giving vent to anger arrange gas-detecting device and controller between smoke pipe;
Described controller is for receiving what the signal of described gas-detecting device send described air door was turned on and off
Signal.
Preferably, described system also sets up central water supply pond, and described central water supply pond is for described systematic unity
Supply water.
Preferably,
Described oil removing mechanism includes pre-oil removal machine and oil removal machine;
Described solidification cooling body includes solidifying drying tunnel, combustor, waste gas combustion furnace.
Visible, pre-treatment paint finishing on line of the present utility model, by raw material according to oil removing, wash, be passivated, wash, dry
The step mechanization productions on a production line such as dry, japanning, solidification, utilize emission-control equipment, waste gas are sent into cascade labyrinth system
The multi task process mechanisms such as system, spray column, plasma purifier, effectively by the detoxication in waste gas and reclaim, reduce raw
Produce the material of line generation to human body and the harm of environment.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme in this utility model embodiment, required in embodiment being described below
Accompanying drawing to be used is briefly described, it should be apparent that, the accompanying drawing in describing below is only realities more of the present utility model
Execute example, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to according to these accompanying drawings
Obtain other accompanying drawing.
Fig. 1 is the structural representation of pre-treatment paint finishing on this utility model line;
Fig. 2 is the structural representation of pre-treatment paint finishing cascade labyrinthine system on this utility model line;
Fig. 3 is pre-treatment paint finishing spray column, plasma purifier and the structure of smoke pipe of giving vent to anger on this utility model line
Schematic diagram.
Wherein, in figure, labelling is as follows:
1--Shang Jian mechanism,
The pre-oil removal machine of 201--, 202--oil removal machine,
3--the first water washing mechanism,
4--passivation mechanism,
5--the second water washing mechanism,
6--drying mechanism,
7--priming paint device,
8--finish paint device,
9--finishing varnish device,
1001--solidification drying tunnel, 1002--combustor, 1003--waste gas combustion furnace,
11--lower part mechanism,
12--emission-control equipment,
13--cascade labyrinthine system, 1301--the first entrance, 1302--first export, 1303--impurities outlet, 1304--
Baffle plate,
14--spray column, 1401--the second entrance, 1402--drainage screen, 1403--spray thrower, 1404--second export,
15--plasma purifier, 1501--the 3rd entrance, 1502--equal wind net, 1503--anode canister, 1504--negative electrode
Pin, 1505--the 3rd outlet,
16--give vent to anger smoke pipe,
17--aerator,
18--backwind tube,
20--interior lines,
21--outside line.
Wherein, in figure, arrow is production line or gas flow direction.
Detailed description of the invention
The utility model discloses pre-treatment paint finishing on line, incorporate the production line of spraying and the process of waste gas, will
Production line is filtered by multi task process at waste gas foreign material produced by making building materials, discharges clean gas, reduces production line pair
Human body and the harm of environment.
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out clearly
Chu and detailed description, it is clear that described embodiment is only a part of embodiment of the present utility model rather than all real
Execute example.Based on the embodiment in this utility model, those of ordinary skill in the art are institute under not making creative work premise
The all other embodiments obtained, broadly fall into the scope of this utility model protection.
Referring to Fig. 1~Fig. 3, Fig. 1 is the structural representation of pre-treatment paint finishing on this utility model line;Fig. 2 is this
The structural representation of pre-treatment paint finishing cascade labyrinthine system on utility model line;Fig. 3 is pre-treatment on this utility model line
Paint finishing spray column, plasma purifier and the structural representation of smoke pipe of giving vent to anger.
This utility model is pre-treatment paint finishing on a kind of line, including spray-painting production line and emission-control equipment 12;
Along production mode reform, described spray-painting production line is sequentially provided with: Shang Jian mechanism 1, oil removing mechanism, the first water washing mechanism 3, blunt
Change mechanism's the 4, second water washing mechanism 5, drying mechanism 6, mechanism for japanning, solidification cooling body, lower part mechanism 11;
Described emission-control equipment 12, is connected with described mechanism for japanning, for processing the waste gas that described mechanism for japanning produces,
Set gradually along the waste gas direction of motion: cascade labyrinthine system 13, spray column 14, plasma purifier 15, smoke pipe 16 of giving vent to anger;
Described cascade labyrinthine system 13, including cascade room, water curtain type depurator, labyrinth resistance paint structure;
Described cascade room, is respectively provided with the first entrance 1301 and device of the first outlet 1302 for both sides;
Described water curtain type depurator, sprays head for water, is distributed in the top in described cascade room;
Described labyrinth resistance paint structure, is made up of multiple baffle plates 1304, and described baffle plate 1304 is disposed on described cascade room
In, so that gas forms continuous print " W " type trend;
Described spray column 14, exports 1404 including the second entrance 1401, drainage screen 1402, spray thrower 1403, second;
Described second entrance 1401, is arranged on bottom, and is connected with described first outlet;
Described spray thrower 1403, is transversely mounted in described spray column 14, and lower section and top are respectively provided with drainage screen 1402;
Described second outlet 1404, is arranged on top, is connected with described plasma purifier 15;
Described plasma purifier 15, including the 3rd entrance 1501, equal wind net 1502, anode canister 1503, cathode needle 1504,
3rd outlet 1505;
Described 3rd entrance 1501, one end is connected with described second outlet 1404, and the other end arranges described equal wind net 1502
Stop and gas dispersion;
Described anode canister, arranges multiple, and is arranged in order, built-in described cathode needle;
Described smoke pipe 16 of giving vent to anger, one end is connected with described 3rd outlet 1505, arranges aerator 17.
Preferably, described spray-painting production line is made up of interior lines 20 and outside line 21, in concave structure;
Described Shang Jian mechanism 1, described oil removing mechanism, described first water washing mechanism 3, described passivation mechanism 4, described second water
Washing machine structure 5, described drying mechanism 6, described lower part mechanism 11 are arranged in described outside line 21;
Described mechanism for japanning, described solidification cooling body are arranged on described interior lines 20.
Preferably, described mechanism for japanning, including the priming paint device 7 set gradually, finish paint device 8, finishing varnish device 9;
Described priming paint device 7, described finish paint device 8 and described finishing varnish device 9, be respectively provided with multiple, each device respectively with
Described in one, emission-control equipment 12 connects.
Preferably,
Described cascade room, rectangular, described first entrance 1301 and described first outlet 1302 are along the direction of motion of gas
Being located at its both sides, bottom arranges impurity passage and impurities outlet 1303;
Described baffle plate 1304, is disposed on the both sides in described cascade room;
It is atomizer that described water sprays head.
Preferably, described impurity passage is inclined to set, so that described cascade room impurity flow to along described impurity passage
Described impurities outlet 1303.
Impurity passage can be arranged on the bottom in cascade room.
Preferably, described emission-control equipment 12 also sets up backwind tube 18;
Described backwind tube 18, one end connects described aerator 17, and in opposite direction with described smoke pipe 16 of giving vent to anger, and the other end is even
Connect described spray column 14;
The described porch giving vent to anger smoke pipe 16 and described backwind tube 18 is respectively provided with air door.
Preferably, described plasma purifier 15 and described giving vent to anger arrange gas-detecting device and control between smoke pipe 16
Device;
Described controller is for receiving what the signal of described gas-detecting device send described air door was turned on and off
Signal.
Preferably, described system also sets up central water supply pond, and described central water supply pond is for described systematic unity
Supply water.
Preferably,
Described oil removing mechanism includes pre-oil removal machine 201 and oil removal machine 202;
Described solidification cooling body includes solidifying drying tunnel 1001, combustor 1002, waste gas combustion furnace 1003.
In this utility model, the parts of non-reference number are for point out the most in the drawings or not shown in the diagram.
At this, this utility model is described in detail:
Building materials original paper by Shang Jian mechanism enter production line, sequentially pass through pre-oil removal machine, oil removal machine, the first water washing mechanism,
Passivation mechanism, the second water washing mechanism, enter drying mechanism, subsequently enter mechanism for japanning of the present utility model.
Successively by priming paint device, finish paint device, finishing varnish device japanning, and these mechanism for japannings all can produce a large amount of tight
Heavily contaminated human body and the garbage of environment, be blended in gas and then form waste gas.Waste gas enters exhaust-gas treatment of the present utility model
Device carries out advanced treating.
Waste gas enters cascade room by connecting the pipeline of mechanism for japanning and cascade labyrinthine system from the first entrance, and gas is fan
Being advanced slowly in palace resistance paint structure, now the water of water curtain type depurator sprays head and can spray gas so that larger molecular weight
Gas is along with falling under water.
Water free-falling is to the impurity passage of bottom, and impurity passage is that the water that is beneficial to tilted flows toward the direction of impurities outlet
Dynamic, this impurity can be collected at impurities outlet.
Continue to lead to the first outlet without the waste gas being successfully processed.
First outlet connects with the second entrance of spray column, and waste gas first passes through filter screen filtration, stops by attachment of moisture
Material and oarse-grained impurity, sprayed by spray thrower.
Spray thrower can provide corresponding different solvent to impurity, can aid in what Pretreatment Line on line produced
Litter precipitates.
Through the gas of spray, impurity can be attached on solvent, and gas continues the drainage screen risen through above spray thrower
Again filter.
And continue through the second outlet through the waste gas of multi-filtering and enter plasma purifier.
Owing to plasma adsorbent equipment comprising substantial amounts of high energy electron, positive and negative particle, excited state particle and there is strong oxygen
The free radical of the property changed, each part emission molecule collision of these active particles combines, and under electric field action, emission molecule is in active
State, when the energy that emission molecule obtains is more than the combination of molecule high energy, the molecular scission of emission molecule, Direct Resolution becomes
Simple substance atom or harmless molecule, produce substantial amounts of CO2, HO2 isoreactivity free radical, the O3 of strong oxidizing property simultaneously, can be with harmful gas
Body generation chemical reaction, ultimately produces innocuous substance.
Further, utilize special high energy ozone UV ultraviolet beam to irradiate foul gas, change foul gas, as
Ammonia, trimethylamine, hydrogen sulfide, first sulfur hydrogen, methanthiol, four thioethers, methyl disulfide, Carbon bisulfide, styrene, sulfide H2S, VOC
Class, the molecular chain structure of benzene,toluene,xylene, make organic or inorganic macromolecule malodorous compound strand, at high energy ultraviolet
Under light beam irradiates, degraded is transformed into low molecular compound, such as CO2, C20 etc..Decompose the oxygen molecule in air again and produce free oxygen,
I.e. active oxygen.Because the taken positron-electron of free oxygen is uneven so need to be combined with oxygen molecule, and then produce ozone.It is known that
Pre-Ozonation on Organic Matter has extremely strong Oxidation, and foul gas and other grateful property abnormal flavour are had the elimination effect got instant result.
After organic bad odor body first passes through local area, cleaning equipment uses high energy UV ultraviolet beam and ozone to work in coordination with foul gas
Decompose oxidation reaction, make foul gas mass degradation change into low molecular compound, water and carbon dioxide, in cracking foul gas
The molecular link of antibacterial, is destroyed the nucleic acid (DNA) of antibacterial, then is reacted by ozone.
Finally by giving vent to anger, smoke pipe is discharged.
When detecting that impurity content exceedes certain numerical value, then letter can be sent through gas-detecting device before discharge
Number operate to controller, control the door opening of backwind tube so that waste gas reenters spray column and again processes.
Visible, on line of the present utility model, pre-treatment paint finishing effectively reduces and produces produce on the production line of building materials useless
Gurry to environment and the pollution of human body, through native system can by exhaust-gas treatment and discharge innocuous gas, effectively by waste gas
Detoxication also reclaims, and reduces the material of production line generation to human body and the harm of environment.
Above pre-treatment paint finishing on line provided by the utility model is described in detail, for this area
Those skilled in the art, according to the thought of this utility model embodiment, the most all can change
Part, in sum, this specification content should not be construed as restriction of the present utility model.
Claims (9)
1. pre-treatment paint finishing on a line, it is characterised in that include spray-painting production line and emission-control equipment;
Along production mode reform, described spray-painting production line is sequentially provided with: Shang Jian mechanism, oil removing mechanism, the first water washing mechanism, machine for inactivating
Structure, the second water washing mechanism, drying mechanism, mechanism for japanning, solidification cooling body, lower part mechanism;
Described emission-control equipment, is connected with described mechanism for japanning, for processing the waste gas that described mechanism for japanning produces, along waste gas
The direction of motion sets gradually: cascade labyrinthine system, spray column, plasma purifier, smoke pipe of giving vent to anger;
Described cascade labyrinthine system, including cascade room, water curtain type depurator, labyrinth resistance paint structure;
Described cascade room, is respectively provided with the first entrance and the device of the first outlet for both sides;
Described water curtain type depurator, sprays head for water, is distributed in the top in described cascade room;
Described labyrinth resistance paint structure, is made up of multiple baffle plates, and described baffle interval is arranged in described cascade room, so that gas
Form continuous print " W " type trend;
Described spray column, including the second entrance, drainage screen, spray thrower, the second outlet;
Described second entrance, is arranged on bottom, and is connected with described first outlet;
Described spray thrower, is transversely mounted in described spray column, and lower section and top are respectively provided with drainage screen;
Described second outlet, is arranged on top, is connected with described plasma purifier;
Described plasma purifier, including the 3rd entrance, equal wind net, anode canister, cathode needle, the 3rd outlet;
Described 3rd entrance, one end is connected with described second outlet, and the other end arranges described equal wind net to be stopped and gas dispersion;
Described anode canister, arranges multiple, and is arranged in order, built-in described cathode needle;
Described smoke pipe of giving vent to anger, one end is connected with described 3rd outlet, arranges aerator.
Pre-treatment paint finishing on line the most according to claim 1, it is characterised in that described spray-painting production line by interior lines and
Outside line forms, in concave structure;
Described Shang Jian mechanism, described oil removing mechanism, described first water washing mechanism, described passivation mechanism, described second water washing mechanism,
Described drying mechanism, described lower part mechanism are arranged in described outside line;
Described mechanism for japanning, described solidification cooling body are arranged on described interior lines.
Pre-treatment paint finishing on line the most according to claim 1, it is characterised in that described mechanism for japanning, including successively
The priming paint device of setting, finish paint device, finishing varnish device;
Described priming paint device, described finish paint device and described finishing varnish device, be respectively provided with multiple, and each device is useless with described in one respectively
Flash Gas Compression Skid System connects.
4. according to pre-treatment paint finishing on the line described in any one in claims 1 to 3, it is characterised in that
Described cascade room, rectangular, described first entrance and described first exports the direction of motion along gas and is located at its both sides, the end
Portion arranges impurity passage and impurities outlet;
Described baffle plate, is disposed on the both sides in described cascade room;
It is atomizer that described water sprays head.
Pre-treatment paint finishing on line the most according to claim 4, it is characterised in that described impurity passage is inclined to be set
Put, so that described cascade room impurity flow to described impurities outlet along described impurity passage.
6. according to pre-treatment paint finishing on the line described in any one in claims 1 to 3, it is characterised in that described waste gas
Processing means also sets up backwind tube;
Described backwind tube, one end connects described aerator, and in opposite direction with described smoke pipe of giving vent to anger, and the other end connects described spray
Tower;
The described porch giving vent to anger smoke pipe and described backwind tube is respectively provided with air door.
Pre-treatment paint finishing on line the most according to claim 6, it is characterised in that described plasma purifier and described
Give vent to anger and gas-detecting device and controller are set between smoke pipe;
Described controller is for receiving the signal of described gas-detecting device and described air door sending the signal being turned on and off.
8. according to pre-treatment paint finishing on the line described in any one in claims 1 to 3, it is characterised in that described system
Also setting up central water supply pond, described central water supply pond is for supplying water to described systematic unity.
9. according to pre-treatment paint finishing on the line described in any one in claims 1 to 3, it is characterised in that
Described oil removing mechanism includes pre-oil removal machine and oil removal machine;
Described solidification cooling body includes solidifying drying tunnel, combustor, waste gas combustion furnace.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620746003.4U CN205761966U (en) | 2016-07-13 | 2016-07-13 | Pre-treatment paint finishing on line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620746003.4U CN205761966U (en) | 2016-07-13 | 2016-07-13 | Pre-treatment paint finishing on line |
Publications (1)
Publication Number | Publication Date |
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CN205761966U true CN205761966U (en) | 2016-12-07 |
Family
ID=58122819
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201620746003.4U Expired - Fee Related CN205761966U (en) | 2016-07-13 | 2016-07-13 | Pre-treatment paint finishing on line |
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CN (1) | CN205761966U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108620269A (en) * | 2018-04-12 | 2018-10-09 | 曾丽琼 | A kind of environmental-protecting and high-efficient type paint spraying apparatus |
CN111389161A (en) * | 2020-04-20 | 2020-07-10 | 上海红重机械装备有限公司 | Steel structure coating waste gas treatment process |
-
2016
- 2016-07-13 CN CN201620746003.4U patent/CN205761966U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108620269A (en) * | 2018-04-12 | 2018-10-09 | 曾丽琼 | A kind of environmental-protecting and high-efficient type paint spraying apparatus |
CN108620269B (en) * | 2018-04-12 | 2020-12-15 | 惠州市欣欣家具有限公司 | Environment-friendly efficient paint spraying equipment |
CN111389161A (en) * | 2020-04-20 | 2020-07-10 | 上海红重机械装备有限公司 | Steel structure coating waste gas treatment process |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161207 Termination date: 20200713 |
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CF01 | Termination of patent right due to non-payment of annual fee |