CN207462992U - A kind of paint exhaust treatment device - Google Patents

A kind of paint exhaust treatment device Download PDF

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CN207462992U
CN207462992U CN201721359217.7U CN201721359217U CN207462992U CN 207462992 U CN207462992 U CN 207462992U CN 201721359217 U CN201721359217 U CN 201721359217U CN 207462992 U CN207462992 U CN 207462992U
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process chamber
treatment device
paint
exhaust treatment
utility
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廖宇丹
梁程富
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Sichuan Hongkai New Materials Group Co., Ltd.
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SICHUAN HONGKAI CHEMICAL TECHNOLOGY Co Ltd
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Abstract

The utility model discloses a kind of paint exhaust treatment devices, are related to technical field of waste gas treatment.The utility model includes air inlet, process chamber and gas outlet, and wherein process chamber includes molecule crushing system, sterilizing and bacterial system and oxidative synthesis system.The molecule crushing system is provided with UV laser tubes, for destroying emission molecule chain, changes the structure of matter;Sterilizing and bacterial system is provided with O3Generator carries out disinfection to exhaust gas sterilization by strong oxidation;Oxidative synthesis system is provided with catalyst, and absorbing pernicious gas by chemical reaction produces innocuous substance.The utility model can solve the problems, such as that exhaust-gas treatment is incomplete in the prior art, the pernicious gas generated for purified industrial production process, generate innocuous substance, improve air quality, reduce industrial waste gas injured caused by human body, while the utility model have the advantages that it is simple in structure, easy to use and environmentally friendly.

Description

一种油漆废气处理装置A paint waste gas treatment device

技术领域technical field

本实用新型涉及废气处理技术领域,更具体的是涉及一种油漆废气处理装置。The utility model relates to the technical field of waste gas treatment, in particular to a paint waste gas treatment device.

背景技术Background technique

在生产油漆的过程中会产生大量废气和异味,包含苯、甲苯和二甲苯等物质,对车间及周边的空气质量产生一定的影响,并且可能对人体造成伤害,因此必须对油漆废气处理达标后方可排放。In the process of producing paint, a large amount of exhaust gas and peculiar smell will be generated, including benzene, toluene and xylene, which will have a certain impact on the air quality in the workshop and its surroundings, and may cause harm to the human body. Therefore, it is necessary to treat the paint exhaust gas after reaching the standard. can be discharged.

目前化工厂主要使用水帘漆雾处理和玻璃纤维棉过滤的方式进行油漆废气处理,含有漆雾的空气在与水幕撞击后,穿过水帘进入气水通道,与通道里的水产生强烈的混合,当进入集气箱后,流速突然降低,气水分离,空气通过挡水板后,被风机抽入活性炭吸附装置中;而被分离的水在集气汇集后流入溢水槽,水从溢水槽溢流到泛水板上形成水幕,流回水箱,在此过程中使漆雾结成渣块,从而吸附去除油漆颗粒物。At present, chemical plants mainly use water curtain paint mist treatment and glass fiber cotton filtration to treat paint exhaust gas. After the air containing paint mist collides with the water curtain, it passes through the water curtain and enters the air-water channel, where it has a strong interaction with the water in the channel. After entering the air collection box, the flow rate suddenly decreases, and the air and water are separated. After the air passes through the water baffle, it is drawn into the activated carbon adsorption device by the fan; the separated water flows into the overflow tank after the air collection, and the water flows from the The overflow tank overflows to the flashing plate to form a water curtain, and flows back to the water tank. In the process, the paint mist is formed into slag, thereby adsorbing and removing paint particles.

经调查,水帘漆雾处理系统对油漆颗粒物的去除效率只能达到70%左右,水帘漆雾处理系统处理后的喷漆废气中还含有大量颗粒物并且带有异味,仍然会对人体造成一定的伤害。According to investigations, the removal efficiency of the water curtain paint mist treatment system for paint particles can only reach about 70%. The spray paint exhaust gas treated by the water curtain paint mist treatment system still contains a large amount of particles and has peculiar smell, which will still cause certain harm to the human body. harm.

发明内容Contents of the invention

本实用新型的目的在于:为了解决上述技术问题,本实用新型提供一种油漆废气处理装置,其运用时可以提高油漆废气净化的效率,排出无害物质。The purpose of the utility model is: in order to solve the above technical problems, the utility model provides a paint exhaust gas treatment device, which can improve the efficiency of paint exhaust gas purification and discharge harmless substances when used.

本实用新型为了实现上述目的具体采用以下技术方案:The utility model specifically adopts the following technical solutions in order to achieve the above object:

一种油漆废气处理装置,包括进气口、处理室和出气口,所述处理室内部空腔包括依次设置的UV激光管、O3发生器和催化剂装置,UV激光管、O3发生器和催化剂装置之间设置有隔板;所述处理室一端与进气口通过进气管道连接,另一端与出气口通过出气管道连接;所述隔板垂直于进气方向,且相邻两块隔板与处理室的连接端位于处理室内部的相对面上。废气进入处理室后首先通过UV激光管的纳米激光破坏分子链,改变物质结构,然后经过O3发生器产生的O3进行强氧化消毒杀菌,最后通过催化剂装置中设置的多种特制催化剂与废气反应生成H2O和CO2等无害物质。同时,相邻两块隔板与处理室的连接端位于处理室内部的相对面上,通过此方式加长油漆废气在处理室中的流动路径,延长废气处理时间,提高废气净化效果。A paint waste gas treatment device, comprising an air inlet, a treatment chamber and an air outlet, wherein the inner cavity of the treatment chamber comprises a UV laser tube, an O generator and a catalyst device arranged in sequence, a UV laser tube, an O generator and a A partition is arranged between the catalyst devices; one end of the treatment chamber is connected to the air inlet through an air inlet pipe, and the other end is connected to the gas outlet through an outlet pipe; the partition is perpendicular to the direction of the inlet, and two adjacent partitions The connection ends of the plate and the processing chamber are located on opposite sides inside the processing chamber. After the exhaust gas enters the treatment chamber, the nano-laser of the UV laser tube first destroys the molecular chain and changes the material structure, and then undergoes strong oxidation disinfection and sterilization through the O 3 generated by the O 3 generator, and finally passes through a variety of special catalysts and exhaust gas installed in the catalyst device. The reaction produces harmless substances such as H2O and CO2 . At the same time, the connecting ends of the two adjacent partitions and the treatment chamber are located on the opposite surface inside the treatment chamber. In this way, the flow path of the paint exhaust gas in the treatment chamber is lengthened, the waste gas treatment time is prolonged, and the exhaust gas purification effect is improved.

进一步,所述进气口与进气管道连接处设置有一级过滤网,进气管道与处理室连接处设置有二级过滤网,进气管道内部设置有风机,风机位于一级过滤网和二级过滤网之间。设置风机的目的在于,通过压强作用吸引油漆废气进入进气管道;一级过滤网的作用在于第一次过滤油漆废气,防止颗粒物进入进气管道长期积累后影响风机正常运行;二级过滤网可以第二次过滤油漆废气,进一步隔离颗粒物,并且具有缓冲气流的作用,使废气均匀进入处理室;同时,一级过滤网和二级过滤网采用玻璃纤维材料,具有捕捉率高、漆雾隔离效果好的优点。Further, the connection between the air inlet and the air intake pipe is provided with a primary filter, the connection between the air intake pipe and the processing chamber is provided with a secondary filter, and the inside of the air intake pipe is provided with a fan, and the fan is located between the primary filter and the second filter. between grade filters. The purpose of setting up the fan is to attract paint waste gas into the intake pipe through the action of pressure; the function of the primary filter is to filter the paint waste gas for the first time, preventing the particle from entering the intake pipe for a long time and affecting the normal operation of the fan; the secondary filter can The second time filters paint exhaust gas to further isolate particles, and has the effect of buffering air flow, so that exhaust gas enters the treatment chamber evenly; at the same time, the primary filter and secondary filter are made of glass fiber material, which has a high capture rate and paint mist isolation effect good points.

进一步,所述UV激光管设置在相邻两块隔板上,UV激光管方向垂直于隔板,且UV激光管数量为至少两个。通过双向设置激光管,激光多次破坏分子链,提高分子粉碎效果。Further, the UV laser tubes are arranged on two adjacent partitions, the direction of the UV laser tubes is perpendicular to the partitions, and the number of UV laser tubes is at least two. By setting the laser tube in two directions, the laser can destroy molecular chains many times and improve the effect of molecular crushing.

进一步,所述处理室与出气管道连接处设置有三级过滤网,三级过滤网采用玻璃纤维材料。三级过滤网的作用在于过滤处理室处理后排出的物质,再进一步提高过滤效果,保证出气口排出的物质清洁无害。Further, a three-stage filter screen is provided at the connection between the treatment chamber and the air outlet pipe, and the three-stage filter screen is made of glass fiber material. The function of the three-stage filter is to filter the substances discharged from the treatment chamber, and further improve the filtering effect to ensure that the substances discharged from the air outlet are clean and harmless.

综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:

1.本实用新型油漆废气处理装置采用纳米激光破坏分子链,改变油漆废气的分子结构,采用O3的强氧化性对废气进行消毒杀菌,同时采用多种特制催化剂与废气反应生成无害物质,实现高效率的油漆废气净化效果,将污染废气转化为无害物质后排入空气,一定程度上改善空气质量。1. The utility model paint waste gas treatment device uses nano-laser to destroy the molecular chain, changes the molecular structure of paint waste gas, uses the strong oxidation of O3 to sterilize the waste gas, and uses a variety of special catalysts to react with the waste gas to generate harmless substances. Realize high-efficiency paint exhaust gas purification effect, convert polluted exhaust gas into harmless substances and discharge them into the air, improving air quality to a certain extent.

2.本实用新型油漆废气处理装置设置有多级玻璃纤维过滤网,采用玻璃纤维过滤网进行过滤,具有捕捉率高、漆雾隔离效果好的优势,进一步保证油漆废气的净化效果。2. The paint waste gas treatment device of the utility model is equipped with a multi-stage glass fiber filter net, and the glass fiber filter net is used for filtering, which has the advantages of high capture rate and good paint mist isolation effect, and further ensures the purification effect of paint waste gas.

3.本实用新型油漆废气处理装置通过将处理室中相邻两块隔板设置在不同侧的方式加长油漆废气在处理室中的流动路径,延长废气处理时间,提高废气净化效果。3. The paint exhaust gas treatment device of the utility model lengthens the flow path of the paint exhaust gas in the treatment chamber by arranging two adjacent partitions in the treatment chamber on different sides, prolongs the exhaust gas treatment time, and improves the exhaust gas purification effect.

附图说明Description of drawings

本发明将通过实施例并参照附图的方式说明,其中:The present invention will be described by way of embodiment and with reference to accompanying drawing, wherein:

图1是本实用新型油漆废气处理装置的结构示意图;Fig. 1 is the structural representation of the utility model paint waste gas treatment device;

附图标记:1-进气口,2-一级过滤网,3-风机,4-二级过滤网,5-隔板,6-UV激光管,7-O3发生器,8-催化剂装置,9-三级过滤网,10-出气口,11-处理室,12-进气管道,13-出气管道。Reference signs: 1-air inlet, 2-primary filter, 3-fan, 4-secondary filter, 5-partition, 6-UV laser tube, 7-O 3 generator, 8-catalyst device , 9-three-stage filter screen, 10-air outlet, 11-treatment chamber, 12-inlet pipe, 13-outlet pipe.

具体实施方式Detailed ways

为了本技术领域的人员更好的理解本实用新型,下面结合附图和以下实施例对本实用新型作进一步详细描述。In order for those skilled in the art to better understand the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and the following embodiments.

实施例1Example 1

如图1所示,本实施例提供一种油漆废气处理装置的废气处理流程。As shown in FIG. 1 , this embodiment provides a waste gas treatment process of a paint waste gas treatment device.

一种油漆废气处理装置,包括进气口1、处理室11和出气口10,所述处理室11内部空腔包括依次设置的UV激光管6、O3发生器7和催化剂装置8,UV激光管6、O3发生器7和催化剂装置8之间设置有隔板5;所述处理室11一端与进气口1通过进气管道12连接,另一端与出气口10通过出气管道13连接;所述隔板5垂直于进气方向,且相邻两块隔板5与处理室11的连接端位于处理室11内部的相对面上。废气进入处理室11后首先通过UV激光管6的纳米激光破坏分子链,改变物质结构,然后经过O3发生器7产生的O3进行强氧化消毒杀菌,最后通过催化剂装置8中设置的多种特制催化剂与废气反应生成H2O和CO2等无害物质。同时,相邻两块隔板5与处理室11的连接端位于处理室11内部的相对面上,通过此方式加长油漆废气在处理室11中的流动路径,延长废气处理时间,提高废气净化效果。A paint waste gas treatment device, comprising an air inlet 1, a treatment chamber 11 and an air outlet 10, the inner cavity of the treatment chamber 11 includes a UV laser tube 6, an O generator 7 and a catalyst device 8 arranged in sequence, and the UV laser A partition 5 is arranged between the pipe 6, the O generator 7 and the catalyst device 8; one end of the treatment chamber 11 is connected with the air inlet 1 through the air inlet pipe 12, and the other end is connected with the air outlet 10 through the air outlet pipe 13; The baffles 5 are perpendicular to the air intake direction, and the connecting ends of two adjacent baffles 5 and the processing chamber 11 are located on opposite surfaces inside the processing chamber 11 . After the exhaust gas enters the treatment chamber 11, the nano-laser of the UV laser tube 6 first destroys the molecular chain, changes the material structure, and then passes through the O 3 generated by the O 3 generator 7 for strong oxidation disinfection and sterilization, and finally passes through the various catalysts installed in the catalyst device 8. The special catalyst reacts with the exhaust gas to generate harmless substances such as H2O and CO2 . At the same time, the connecting ends of the two adjacent partitions 5 and the treatment chamber 11 are located on the opposite surface inside the treatment chamber 11. In this way, the flow path of the paint exhaust gas in the treatment chamber 11 is lengthened, the waste gas treatment time is prolonged, and the exhaust gas purification effect is improved. .

进一步,所述进气口1与进气管道12连接处设置有一级过滤网2,进气管道12与处理室11连接处设置有二级过滤网4,进气管道12内部设置有风机3,风机3位于一级过滤网2和二级过滤网4之间。设置风机3的目的在于,通过压强作用吸引油漆废气进入进气管道12;一级过滤网2的作用在于第一次过滤油漆废气,防止颗粒物进入进气管道12长期积累后影响风机3正常运行;二级过滤网4可以第二次过滤油漆废气,进一步隔离颗粒物,并且具有缓冲气流的作用,使废气均匀进入处理室11;同时,一级过滤网2和二级过滤网4采用玻璃纤维材料,具有捕捉率高、漆雾隔离效果好的优点。Further, the connection between the air inlet 1 and the intake pipe 12 is provided with a primary filter 2, the connection between the intake pipe 12 and the processing chamber 11 is provided with a secondary filter 4, and the inside of the intake pipe 12 is provided with a fan 3, The fan 3 is located between the primary filter screen 2 and the secondary filter screen 4 . The purpose of installing the fan 3 is to attract the paint waste gas into the intake pipe 12 through the action of pressure; the function of the primary filter 2 is to filter the paint waste gas for the first time, so as to prevent particles from entering the intake pipe 12 and affecting the normal operation of the fan 3 after long-term accumulation; The secondary filter 4 can filter paint waste gas for the second time, further isolate particles, and has the effect of buffering the air flow, so that the exhaust gas can evenly enter the treatment chamber 11; at the same time, the primary filter 2 and the secondary filter 4 are made of glass fiber material, It has the advantages of high capture rate and good paint mist isolation effect.

进一步,所述UV激光管6设置在相邻两块隔板5上,UV激光管6方向垂直于隔板5,且UV激光管6数量为至少两个。通过双向设置激光管,激光多次破坏分子链,提高分子粉碎效果。Further, the UV laser tubes 6 are arranged on two adjacent partitions 5, the direction of the UV laser tubes 6 is perpendicular to the partitions 5, and the number of UV laser tubes 6 is at least two. By setting the laser tube in two directions, the laser can destroy molecular chains many times and improve the effect of molecular crushing.

进一步,所述处理室11与出气管道13连接处设置有三级过滤网9,三级过滤网9采用玻璃纤维材料。三级过滤网9的作用在于过滤处理室11处理后排出的物质,再进一步提高过滤效果,保证出气口10排出的物质清洁无害。Further, the connection between the processing chamber 11 and the outlet pipe 13 is provided with a three-stage filter screen 9, and the three-stage filter screen 9 is made of glass fiber material. The function of the three-stage filter screen 9 is to filter the substances discharged from the treatment chamber 11 after treatment, further improve the filtering effect, and ensure that the substances discharged from the air outlet 10 are clean and harmless.

油漆废气通过风机3作用进入进气口1后依次经过一级过滤网2和二级过滤网4过滤,然后进入处理室11。废气进入处理室11后首先通过UV激光管发出的纳米激光破坏分子链,改变物质结构,然后经过O3发生器7产生的O3进行强氧化消毒杀菌,最后通过催化剂装置8中设置的多种特制催化剂与废气反应生成水和二氧化碳等无害物质,经三级过滤网9进一步过滤后,最终通过出气管道13将无害转化物排入空气中,解决工业废气污染空气的问题。The paint waste gas enters the air inlet 1 through the action of the blower 3 , and then passes through the primary filter 2 and the secondary filter 4 to filter, and then enters the treatment chamber 11 . After the exhaust gas enters the treatment chamber 11, the nano-laser emitted by the UV laser tube first destroys the molecular chain, changes the material structure, and then undergoes strong oxidation disinfection and sterilization through the O 3 generated by the O 3 generator 7, and finally passes through the various catalysts installed in the catalyst device 8. The special catalyst reacts with the exhaust gas to produce harmless substances such as water and carbon dioxide. After further filtering by the three-stage filter 9, the harmless converted substances are finally discharged into the air through the outlet pipe 13, so as to solve the problem of air pollution by industrial exhaust gas.

以上所述,仅为本实用新型的较佳实施例,并不用以限制本实用新型,本实用新型的专利保护范围以权利要求书为准,凡是运用本实用新型的说明书及附图内容所作的等同结构变化,同理均应包含在本实用新型的保护范围内。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. The scope of patent protection of the utility model is subject to the claims. Equivalent structural changes should be included in the protection scope of the present utility model in the same way.

Claims (7)

1. a kind of paint exhaust treatment device, including air inlet (1), process chamber (11) and gas outlet (10), it is characterised in that:Institute It states process chamber (11) and is internally provided with cavity, which is disposed with UV laser tubes (6), O3Generator (7) and catalyst-assembly (8), UV laser tubes (6), O3Partition board (5) is provided between generator (7) and catalyst-assembly (8);The process chamber (11) one End is connect by admission line (12) with air inlet (1), and process chamber (11) other end passes through outlet pipe (13) and outlet Mouth (10) connection;The partition board (5) is perpendicular to airintake direction, and adjacent two pieces of partition boards (5) and the connecting pin position of process chamber (11) In on the internal opposite face of process chamber (11).
2. a kind of paint exhaust treatment device according to claim 1, it is characterised in that:The air inlet (1) and air inlet Pipeline (12) junction is provided with by-pass filtration net (2), and the by-pass filtration net (2) is using glass fiber material.
3. a kind of paint exhaust treatment device according to claim 1 or 2, it is characterised in that:The admission line (12) Process chamber (11) junction is provided with secondary filtration net (4), the secondary filtration net (4) is using glass fiber material.
4. a kind of paint exhaust treatment device according to claim 1, it is characterised in that:The admission line (12) is internal It is provided with wind turbine (3).
5. a kind of paint exhaust treatment device according to claim 1, it is characterised in that:UV laser tubes (6) setting On adjacent two pieces of partition boards (5), UV laser tubes (6) are mutually perpendicular to partition board (5).
6. a kind of paint exhaust treatment device according to claim 1 or 5, it is characterised in that:UV laser tubes (6) number Measure is at least two.
7. a kind of paint exhaust treatment device according to claim 1, it is characterised in that:The process chamber (11) and outlet Pipeline (13) junction is provided with three-stage filtration net (9), and the three-stage filtration net (9) is using glass fiber material.
CN201721359217.7U 2017-10-20 2017-10-20 A kind of paint exhaust treatment device Active CN207462992U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114699875A (en) * 2021-12-20 2022-07-05 六安巨龙标识制造有限公司 An improved environment-friendly signage spray painting process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114699875A (en) * 2021-12-20 2022-07-05 六安巨龙标识制造有限公司 An improved environment-friendly signage spray painting process

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Address after: 611534 Sichuan Province, Chengdu City, Qionglai City, Yang'an Industrial Park, No. 1 Yangzong Fifth Line

Patentee after: Sichuan Hongkai New Materials Group Co., Ltd.

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Address before: 611534 Sichuan Province, Chengdu City, Qionglai City, Yang'an Industrial Park, No. 1 Yangzong Fifth Line

Patentee before: SICHUAN HONGKAI CHEMICAL TECHNOLOGY Co.,Ltd.

Country or region before: China