CN205750888U - The image-taking system of graininess sicker in papermaking pulp-liquor - Google Patents
The image-taking system of graininess sicker in papermaking pulp-liquor Download PDFInfo
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Abstract
This utility model relates to the image-taking system of graininess sicker in a kind of papermaking pulp-liquor, belongs to pulp and paper technology field.This system includes: allowing the transparent extraction test specimen of visible light-transmissive, described absorption test specimen has absorption surface, flows through the granular sicker in the papermaking pulp-liquor of this absorption test specimen for absorption;And image collecting device, including image acquisition device and background platform, described image acquisition device is for gathering the image of above-mentioned absorption test specimen, described background platform is used for coordinating described absorption test specimen, this background platform includes the background surfaces of at least two color, and background surfaces described at least two can mutually be changed.The image collecting device that this device can mutually be changed with background surfaces by transparent absorption test specimen coordinates, it is possible to increase the accuracy and sensitivity monitoring sicker, can be the more comprehensive and accurate sicker image document of follow-up sicker analysis offer.
Description
Technical field
This utility model relates to pulp and paper technology field, particularly relates to graininess sicker in a kind of papermaking pulp-liquor
Image-taking system.
Background technology
Current pulp and paper industry is faced with a problem the most serious: how to control Stickies deposit to production
Process and the harmful effect of product quality.These sickers are essentially from three aspects: one is natively to exist in paper-making fibre
Lipophilic substance, such as fatty acid, resinic acid, fatty acid ester, sterol and sterol ester etc.;Two when being with regenerated papermaking, waste paper this
The materials such as the coating adhesive of body introducing, printing-ink, PUR, pressure sensitive adhesive;Three is some added in pulping and papermaking processes
Chemical drugs, such as reinforcing agent, sizing agent, defoamer and filler etc..
When Stickies deposit is on forming net, blocking mesh can be produced, cause drainage difficulty, increase the stop cleaning time etc.
Problem;If deposited on squeezing felt-cloth and pressure roller, felt service life can be shortened, and affect page drainage;If sicker
Stick to dryer surface, page broken end can be caused or form paper hole, sheet hole;If sicker remains in page, can be formed
Stain, increases paper defects;If sicker is gathered in plain boiled water, become " anionic trash ", affect the use of Cationic aid
Effect, hinders the circulating and recovering of plain boiled water.
Therefore, pulp and paper industry applies various methods to control the harmful effect that sicker is brought.These methods master
Mechanical Method to be had and chemical method, in addition with biochemical process etc..Wherein, Mechanical Method be application sieve, remove the gred, wash, the work such as flotation
Sicker granule is separated from paper making pulp by skill;Or the techniques such as application is rubbed, dispersion are to reduce sicker granule
Particle diameter, thus lower the hazardness of sicker.Chemical method be in paper making pulp add dispersant, determine agent, detackifier, absorption
The chemical reagent of the difference in functionalitys such as agent, to reduce the hazardness of sicker dye thing;Or directly should abluent or clean-preserving agent
For the surface of pulping and papermaking equipments, as forming net, press felt, drying cylinder and dry net, etc., with remove be deposited on these equipment
The sicker on surface, or stop sicker to deposit on the surface of these equipment.Biochemical process is with enzyme substituted chemistry product
Some Main Ingredients and Appearance degraded or be passivated in sicker, thus weaken the hazardness of sicker.Such as, fat hydrolase is used
Can degrade the fatty acid ester in sicker, the polyvinyl acetate in sicker can be hydrolyzed with biopolyester hydrolytic enzyme, and use acyl
Amine enzyme can hydrolyze the polyamide hot in sicker.
Sicker in pulp and paper production can be divided into two big classes according to their particle size: size > 0.10mm or >
0.15mm for macro stickies (macrostickies), otherwise, less than this size for microstickies
(microstickies).And according to sicker generating mode, can be divided into again primary stickies (primarystickies) and
Secondary sicker (secondary stickies).Primary stickies refers to those glue directly brought from the raw material of pulping and paper-making
Viscous thing;Secondary sicker be then scattered or dissolved gum glue thing reassemble or with other components in paper making pulp
(such as paper making additives such as sizing agent, reinforcing agent, retention and drainage aid agent, defoamer) combines and is formed.Macro stickies is generally
Can be with sieving and the method such as slagging-off removes, microstickies is in addition to can getting rid of a part by the method for washing, often
Also need to control their hazardness with chemical method or biochemical process.
Obtaining the image of sicker granule in paper making pulp, this is significant for pulping and papermaking processes.Application image
Processing system analyzes acquired image, it is provided that the many information of sicker in pulp and paper production, such as sicker
Relative amount, sicker mean particle size and particle diameter distribution, the shape of sicker granule and color, etc..These letters
Breath provides important foundation for the harm controlling sicker.Additionally, the image of sicker granule can also be as being prone to protect
The image document deposited adds in existing numeral and writing record, increases the pulping and paper-making record of production and experimental record further
Reliability and credibility.
About obtaining the image of sicker granule in paper making pulp, being most recognized method has: pulping and paper-making association of the U.S.
Method T277om-07 (Macro stickies content in pulp:the " pick-up " method) of meeting (TAPPI),
Method Ingede of international deinking TIA (International Association of Deinking Industry)
Method 4 (Analysis of Macrostickies in Pulps), and international standard 15360-2 (Recycled
Pulp-Estimation of Stickies and Plastics-Part 2:Image Analysis Method).These sides
Method is by the wedge wire screen that screen slot is 0.1mm or 0.15mm by the paper pulp containing sicker, makes macro stickies granule and paper pulp
Fiber separately, and the macro stickies (macro stickies) separated is filtered on the filter paper of black.Then having
One layer of white coating, then the image with scanner scanning sicker is covered on the sicker of viscosity.But, this method only limits
In the image of the particle diameter that can the collect macro stickies granule more than 0.1mm or 0.15mm, for particle diameter less than this size
Tiny sicker granule then will be left in the basket.Additionally, this method is when scanning the image of macro stickies, first all sickers
Grain changes into white, thus cannot be distinguished from the sicker granule of different colours and character.
U.S. Patent number US9280726 teaches on-line analysis device and the method for big pollutant in a kind of paper pulp/plain boiled water.Root
According to this method, first the macro stickies granule in paper pulp/plain boiled water is separated, then gluing with a slurry grader
Composition granule suspension is in water, and shoots the sicker particle image being suspended in water with photographing unit, finally uses computer software
Analyze quantity and the total amount of sicker granule in image.But, the method is also only limited to measure in paper making pulp or plain boiled water
Macro stickies.
U.S. Patent number US8160305 teaches a kind of for measuring the side that in pulp and paper slurries, particulate pollutant measures
Method and device.According to this method, first, a piece of substrate is inserted in paper making pulp after certain time, takes out substrate, with one
Imaging system catches the particle contamination object image being deposited in substrate, then the granule in image is counted and is measured,
After add in the slurry inhibitor process pollutant.The imaging system that this method uses includes optical scanner, numeral or glue
Sheet video camera or with reflecting microscope with the use of numeral or film camera.But, this method is not related to how district
Divide the contaminant particle of different colours in paper making pulp.
《Real-time in-line measurement of stickies in recycled pulp》(Suvajit
Das, PEERS 2014, Tacoma, Washington) literary composition teach a kind of On-line sampling system reclaim paper pulp sicker side
Method and device.This method is to allow slurry sample observe pond by one, simultaneously with the image of high-speed figure camera shooting slurry sample, then
Analyze slurry sampled images with special computer software, thus detect the sicker granule in pulp sample.This method needs to depend on
Rely complicated computer-processing software to differentiate the foreign body in slurry sampled images to be belonging to sicker and still fall within other foreign material, and
This special computer software needs through artificial " training ".U.S. Patent Application No. US20140293040 also teaches
A kind of similar method and apparatus, except that, this method is that shooting is deposited on the granule observed on the window of pond
Image rather than the image of slurry sample.
But, generally speaking, up to now, the most perfect method obtains the image of sicker granule.?
It is complexity and the multiformity ignoring sicker granule for serious defect.Almost all of method is all or all glue
Viscous composition granule is transformed into same color and scans, or obtains sicker particle image under single background.Such as,
Sicker granule usually has white and black mixed in together.If only carrying out scanogram by the background of white, may be just
The granule of white can be have ignored.Whereas if only with the background scans of black, the granule of black may will be ignored.
Summary of the invention
Based on this, it is necessary to for the problems referred to above, it is provided that the Image Acquisition system of graininess sicker in a kind of papermaking pulp-liquor
System, uses this system, it is possible to obtains mensuration pulp and paper production and includes the shades of colour of macro stickies and microstickies etc.
Sicker, reach the purpose extensively monitored.
The image-taking system of graininess sicker in a kind of papermaking pulp-liquor, including:
Allowing the transparent extraction test specimen of visible light-transmissive, described absorption test specimen has absorption surface, flows through this for absorption
Granular sicker in the papermaking pulp-liquor of absorption test specimen;And
Image collecting device, including image acquisition device and background platform, described image acquisition device is used for gathering above-mentioned absorption
The image of test specimen, described background platform is used for coordinating described absorption test specimen, and this background platform includes the background of at least two color
Face, and background surfaces described at least two can mutually change.
The present inventor notices under study for action, and the sicker in papermaking pulp-liquor is frequently not single color, but five face
Six colors.The granular sicker of these different colours different with character causes often caused by their sources are different.Mesh
The method of front nearly all acquisition sicker image is all based on two dimensional image scanning technique.It is difficult to single two-dimensional scan image
Image including the granular sicker of all various colors.This is because, when the face of some granular sicker
Color is identical or the most similar with the color of image background, then the sicker of this partial particulate shape is likely to will be at this
Image is lost.Such as, if only come the sicker image of scanning particle shape, black or dark colour by the background of black
Granule may just cannot display;Whereas if only carry out the sicker of scanning particle shape by the background of white, white or shallow
The granule of color may will lose.
Therefore, on the basis of the studies above, the Image Acquisition system of graininess sicker in papermaking pulp-liquor of the present utility model
System, selects the granular sicker in transparent absorption test specimen absorption papermaking pulp-liquor, obtains above-mentioned transparent absorption examination subsequently
Part image under the conditions of at least two presets background color, such as, be placed on absorption test specimen on background platform, image acquisition
Device is by adsorbing acquisition image above test specimen, or covers absorption test specimen with background platform, and image collecting device is by adsorbing examination
Image is obtained below part.So, each image synthesis is got up, it is possible to obtain shades of colour in this pulping and papermaking processes
The image of granular sicker.Such image document contributes to analyzing and grasp sicker in pulping and papermaking processes more accurately
Dynamic, thus contribute to more effectively controlling and eliminate the harm that sicker is brought in pulping and papermaking processes.
Wherein in an embodiment, described absorption test specimen is film like or flake, and this absorption test specimen includes supporting layer
With the adsorption layer being coated on this support layer surface.The absorption test specimen of thin film or sheet form, it is simple under the background of different colours
Obtain image.
Wherein in an embodiment, described supporting layer is selected from: water white polymethyl methacrylate layers, poly-carbonic acid
In ester layer, polyethylene terephthalate's layer, polystyrene layer, polyvinyl chloride layer, polypropylene layer and polyethylene layer at least
One, described adsorption layer is selected from: polyacrylic acid ester layer, styrene-butadiene latex layer, polyvinyl acetate ester layer, polybutadiene layer, poly-isoamyl
Diene layer, ethylene vinyl acetate, epoxy acrylic ester layer, styrene-acrylonitrile copolymer acid layer, polyvinyl alcohol layer, caoutchouc layer,
At least one in resin acid layer, fatty acid ester layer, terpene resin layer, animal wax layer, vegetable wax layer and paraffin layer.
Sicker in pulping and papermaking processes is complicated and changeable, especially with the paper-making process of reclaimed waste paper, glue
Viscous thing has potentially included various color, and the quantity of the sicker of various different colours is along with raw material in paper-making process
It is constantly occurring change with the change of various factors.The supporting layer made with above-mentioned transparent polymer material, has light transmission
Good and that mechanical strength is high feature.Above-mentioned adsorption layer has special affinity for the sicker in papermaking pulp-liquor, it is possible to from slurry
The sicker of promptly adsorption particle shape in liquid.
Wherein in an embodiment, if described pulp and paper production is to reclaim Concha Arcae case paper (i.e. OCC) for the most former
Material, the most described adsorption layer is selected from: at least in polyacrylic acid ester layer, polyvinyl acetate ester layer and ethylene vinyl acetate
Kind;
If described pulp and paper production is that the most described adsorption layer is selected from: styrene-butadiene latex to reclaim magazine paper as primary raw material
At least one in layer, polyvinyl acetate ester layer and ethylene vinyl acetate;
If described pulp and paper production is to reclaim wastepaper and/or newspaper as primary raw material with mixing, the most described absorption
Layer is selected from: at least one in epoxy acrylic ester layer, styrene-acrylonitrile copolymer acid layer and polyacrylic acid ester layer;
If described pulp and paper production is with chemical pulp, mechanical pulp and/or chemi-mechanical pulp as primary raw material, the most described suction
Attached layer is selected from: at least one in resin acid layer, fatty acid ester layer and terpene resin layer.
Absorption test specimen depends primarily on sicker chemistry respective with adsorption layer and becomes the absorption affinity of granular sicker
Part.According to the similar principle mixed, if sicker has similar chemical analysis, in other words, their chemistry one-tenth with adsorption layer
Part has similar character, then, absorption test specimen is the strongest to the absorption affinity of granular sicker.Therefore, according to above-mentioned setting, choosing
There is the adsorption layer material of preferable absorbability with the granular sicker to be monitored with pulp and paper production, have preferably
Adsorption effect.
Wherein in an embodiment, described image collecting device also includes selected from light emitting diode, fluorescent lamp, halogen
At least one light source in lamp, metal halide lamp and xenon lamp, provides illumination for described image acquisition device.Carry with above-mentioned light source
For illumination, there is preferable image acquisition effect.
Wherein in an embodiment, described at least two preset in background color at least a kind of background color for one
Plant the complementary color of granular sicker complementary colors.The complementary color of the sicker being utilized respectively variable grain shape is done background and is swept
Tracing picture, can significantly improve the quality of scanogram, improves the resolution of scanning.
Wherein in an embodiment, described background surfaces at least includes background surfaces and the background surfaces of white of black.White
With the background color of black, there is preferable versatility, it is possible to by the most obvious to light color and dark granular sicker
Prominent, thus improve the quality of scanogram, improve the resolution of scanning.
Wherein in an embodiment, described background platform is selected from: flat background platform, disc type background platform and
At least one in conveyor type background platform;
Described flat background platform includes that slidably background flat board, described background flat board are provided with at least two color
Background surfaces;
Described disc type background platform includes that background rotating disk and rotating shaft, described background rotating disk are installed in described rotating shaft, and
Can be around this axis of rotation, described background rotating disk is provided with the background surfaces of at least two color;
Described conveyor type background platform includes rotating roller and background band, and described background band can enclose under the drive rotating roller
The action roller that rotates rotates, and described background band is provided with the background surfaces of at least two color.
Use above-mentioned background platform, it is possible to realize the conversion of different colours background easily and efficiently, reduce operation difficulty
Degree.
Wherein in an embodiment, described image acquisition device is selected from: resolution is black and white or the coloured silk of more than 500 pixels
Colo(u)r streak array camera, and described image acquisition device is that resolution is the black and white of more than 200,000 pixel or colour plane linear array is taken the photograph
At least one in camera;Described video camera is charge coupled cell video camera or cmos device shooting
Machine.
Compared with prior art, this utility model has the advantages that
The image-taking system of graininess sicker in a kind of papermaking pulp-liquor of the present utility model, is tried by transparent absorption
The image collecting device that part can mutually be changed with background surfaces cooperates, it is possible to increase the monitoring precision of sicker and sensitive
Degree.Overcome the error caused when gathering granular sicker image under solid color background, because at solid color
Gather granular sicker image under background, the part same or like with background color may be ignored granular
Sicker, thus cause and measure and the error of observation.Therefore, apply device of the present utility model to obtain in pulp and paper production
Can be that follow-up sicker analysis provides more comprehensive and accurate sicker image money during the image of granular sicker
Material.Meanwhile, apply sicker image acquired in device of the present utility model, can add to as the image document being prone to preserve
In some numerals and writing record, increase the pulping and paper-making record of production and the reliability of experimental record and credibility further.
Accompanying drawing explanation
Fig. 1 is the acquisition equipment structural representation in this utility model for off-line reaction;
Fig. 2 is the acquisition equipment structural representation in this utility model for online reaction;
Fig. 3 is the acquisition equipment structural representation that in this utility model, base is detachable;
Fig. 4 is the structural representation of image collecting device in this utility model;
Fig. 5 is the structural representation of this utility model middle plateform formula background platform;
Fig. 6 is the structural representation of disc type background platform in this utility model;
Fig. 7 is the structural representation of conveyor type background platform in this utility model;
Fig. 8 is the granular sicker image in embodiment 1;
Fig. 9 is the granular sicker image in embodiment 2;
Figure 10 is the granular sicker image in embodiment 3.
Wherein: 110. receiving cavity;111. cylinder;112. base;120. feed tube;130. drain pipe;140. agitator;
150. test-piece stand;151. upper bed-plate plates;152. go to the bottom seat board;160. sealing ring;200. absorption test specimens;310. image acquisition device;
320. background platforms;321. background flat boards;322. background rotating disks;323. rotating shaft;324. rotate roller;325. background bands;329. the back of the body
Scape face;330. light source;The sicker of 410. lighter colored particles shapes;420. dark granular sickers.
Detailed description of the invention
For the ease of understanding this utility model, below with reference to relevant drawings, this utility model is more fully retouched
State.Accompanying drawing gives preferred embodiment of the present utility model.But, this utility model can come real in many different forms
Existing, however it is not limited to embodiment described herein.On the contrary, providing the purpose of these embodiments is to make public affairs of the present utility model
The understanding opening content is more thorough comprehensively.
It should be noted that when element is referred to as " being fixed on " another element, and it can be directly on another element
Or element placed in the middle can also be there is.When an element is considered as " connection " another element, it can be directly connection
To another element or may be simultaneously present centering elements.
Unless otherwise defined, all of technology used herein and scientific terminology are led with belonging to technology of the present utility model
The implication that the technical staff in territory is generally understood that is identical.At term used in the description of the present utility model it is simply herein
The purpose of specific embodiment is described, it is not intended that in limiting this utility model.Term as used herein "and/or" includes
Arbitrary and all of combination of one or more relevant Listed Items.
The image-taking system of graininess sicker in a kind of papermaking pulp-liquor, including the transparent extraction allowing visible light-transmissive
Test specimen and image collecting device.
Described absorption test specimen has absorption surface, for absorption flow through in the papermaking pulp-liquor of this absorption test specimen granular
Sicker.
Described image collecting device includes image acquisition device and background platform, and described image acquisition device is used for gathering above-mentioned suction
The image of attached test specimen, described background platform is used for coordinating described absorption test specimen, and this background platform includes the back of the body of at least two color
Scape face, and background surfaces described at least two can mutually change.Such as absorption test specimen is placed on background platform, image collector
Put by obtaining image above absorption test specimen, or cover absorption test specimen with background platform, and image collecting device is by adsorbing test specimen
Lower section obtains image.
The pulping process being applicable to the present invention includes but not limited to: various chemical pulps, various mechanical pulp and chemi-mechanical pulp,
And various waste paper reclaims paper pulp.The paper-making process being applicable to the present invention includes but not limited to: package paper, boxboard, Concha Arcae
Body paper, paper for daily use, newsprint, uncoated writing and printing paper, coated printing paper, white board and various speciality paper and cardboard.
The present inventor notices under study for action, and the sicker in papermaking pulp-liquor is frequently not single color, but five face
Six colors, such as include redness, blue, yellow, green, black or dark colour, white or shallow face
Color etc..The granular sicker of these different colours different with character causes often caused by their sources are different.
If only obtain the image of granular sicker by single background, may lose part the most identical with background color or
Similar granular sicker.Such as, if only carry out the sicker image of scanning particle shape by the background of black, black or
Dark colour granule may just cannot display;Whereas if only carry out the sicker of scanning particle shape by the background of white, in vain
The granule of color or light colour may will lose.
Therefore, on the basis of the studies above, it is preferred that described absorption test specimen is the transparent membrane allowing visible light-transmissive.
Select the granular sicker in transparent absorption test specimen absorption papermaking pulp-liquor, obtain above-mentioned transparent absorption test specimen subsequently and exist
At least two presets the image under the conditions of background color, it is possible to increase monitoring sicker accuracy and sensitivity.As used respectively
The background scans granular sicker image of black and white, it is possible to two-part granular gluing to light color and dark color
Thing is all included.Therefore, the method for the present invention is by obtaining granular sicker image under different colours background, energy
Enough measure various sickers in pulp and paper production, there is the advantage that monitoring effect is good.
The image-taking system of graininess sicker in papermaking pulp-liquor of the present utility model, it is adaptable to shades of colour graininess
The monitoring of sicker, such as include redness, blue, yellow, green, black or dark colour, white
Or light colour etc..And the size of the granular sicker being suitable for includes that granularity is less than 0.15mm's or 0.1mm
The sicker of subparticle shape, and the sicker of the large grained that granularity is more than 0.1mm or 0.15mm.
The chemical composition do not fixed due to the sicker in pulp and paper production, its chemical composition is because of papermaking raw material not
With the most different with production technology and have a lot of changes, but image-taking system of the present utility model is also applied for monitoring most
Granular sicker encountered in pulping and papermaking processes.These sickers source includes but not limited to following material: pressure-sensitive
Glue, PUR, various natural and synthetic adhesive, coating adhesive, residual ink, natural resin, the defoamer of paper grade (stock), execute
Colloid or reinforcing agent, and the mixture that these materials combine with little fiber and/or inorganic particle.Therein
Inorganic particle farther includes: the materials such as Kaolin, Pulvis Talci, bentonite, calcium carbonate, titanium dioxide or synthetic silicate.
The purpose of monitoring and requirement and the process characteristic of pulp and paper production according to above-mentioned predetermined sample point,
Several sample points that system different parts selects.Pulp and paper production described here includes from pulp stage to page drying portion
Each stage.Some system slurrying part and papermaking part are separate, and have is then linked togather, and may be applicable to this
Utility model.
Above-mentioned sample point includes but not limited to the position that pulp and paper production is following: pulper outlet, highly concentrated and low dense remove
Slag device, scalping and fine screening machine, fractionating screen, pulp thickener, fiberizer, heat dispersion machine, bleaching tower, floatation and ink removing equipment,
Flotation tank, discharging tower, storage are starched tower, machine chest, are rushed stock tank, pressurized screen, forming net, head box.Serosity bag described in this invention
Include but be not limited to take from the charging aperture of these sample points, discharging opening, slag-drip opening and/or the pulping within these sample points
Liquid, slurry, filter liquor, plain boiled water, etc..
And specifically the determination of sample point is dependent firstly on purpose and the requirement obtaining sicker image.Some acquisition images
Mesh is to monitor the distribution situation of sicker in whole pulp and paper production, and being intended merely to of having monitors certain pulping and paper-making rank
The operational efficiency of section or sicker clearance.For the former, each key link of sample point whole system to be distributed,
The latter then has only to determine that around position to be monitored minority sample point is the most much of that.
The determination of sample point additionally depends on the technological process of pulping and paper-making.The technological process of different pulp and paper productions has
The biggest difference.OCC paper manufacturing systems the most equally, have from pulper to head box, centre includes many stages, such as fibre
Dimension classifying screen, multistage fine screen, slagging-off, thickener, fiberizer, dissipation of heat, etc., have only removes the gred and scalping through simple.
Obviously, if the distribution situation of whole system sicker to be monitored, the former sample point is more than the latter.
The image-taking system applying graininess sicker of the present utility model is monitored in a pulp and paper production
During the distribution situation of granular sicker, after determining sample point, next step is that each is sampled by the method with absorption
Granular sicker in the serosity of point is separated.
In order to reach the purpose of the sicker of adsorption particle shape, absorption test specimen only needs to have can adsorption particle shape gluing
The surface of thing, its shape, big I design according to specific requirement.But, it is contemplated that the convenience in practical operation and feasibility,
Preferably, described absorption test specimen is film like or flake, and this absorption test specimen includes supporting layer and is coated on this support layer surface
Adsorption layer.It is furthermore preferred that described supporting layer is selected from: water white polymethyl methacrylate (PMMA) layer, Merlon
(PC) layer, polyethylene terephthalate (PET) layer, polystyrene layer (PS) layer, polrvinyl chloride (PVC) layer, polypropylene
(PP) at least one in layer and polyethylene (PE) layer, described adsorption layer is selected from: polyacrylate (PA) layer, styrene-butadiene latex
(SBR) layer, polyvinyl acetate (PVAc) layer, polybutadiene (PBD) layer, polyisoprene (PIP) layer, ethylene vinyl acetate
(EVA) layer, epoxy acrylate (EA) layer, styrene acrylic (PSAA) layer, polyvinyl alcohol (PVA) layer, caoutchouc layer, tree
At least one in fat acid layer, fatty acid ester layer, terpene resin layer, animal wax layer, vegetable wax layer and paraffin layer.
The supporting layer that above-mentioned transparent polymer material is made, has the advantages that light transmission is good and mechanical strength is high.Above-mentioned suction
Attached layer has special affinity for the sicker in papermaking pulp-liquor, it is possible to from serosity, promptly adsorption particle shape is gluing
Thing.
The above-mentioned absorption test specimen including supporting layer and adsorption layer can be prepared by multiple method, by adsorption layer material
When spreading upon supporting layer, the coating of solvent application, latex or the method for PUR coating can be used.Wherein, solvent coating method is
Adsorption layer material is dissolved in organic solvent, then obtained solution is spread upon support layer surface equably.Treat solvent
After volatilization, it is cut into required size further, just makes an absorption test specimen.Latex rubbing method is by adsorption layer material breast
Change in water, then obtained emulsion is spread upon support layer surface, after being dried, just can make absorption test specimen.Hot melt is coated with
Cloth method is in the case of not having water or organic solvent to participate in, and by adsorption layer material heat temperature raising, makes and has necessarily
The liquid of mobility, the most again by this melted liquid applicator on the surface of supporting layer, cools down immediately, makes coating solidify.Properly
Adsorbent layer thickness may select between 1 μm-100 μ m, more particularly suitable adsorbent layer thickness is between 5 μm-50 μm.
According to requirement of the present utility model, described absorption test specimen often can also use the existing various adhesive tapes in market or glued membrane
Product substitutes.This is because these products have possessed the basic feature of the absorption test specimen described by this utility model mostly.This
A little features include suitable supporting layer and adsorption layer.The supporting layer (i.e. supporting dielectric) of these series products many is with water white
Macromolecular material is made, thickness generally between 0.05mm to 0.5mm scope, width more than several millimeters to meter, length
Up to tens meters, rice the most up to a hundred.And, the adsorption layer of these products often contains in this utility model required for adsorption layer
Composition.Suitably product includes but not limited to: BOPP adhesive tape, PE adhesive tape, PET adhesive tape, OPP adhesive tape, PVC tape etc..
In general, absorption test specimen depends primarily on sicker and adsorption layer each to the absorption affinity of granular sicker
Chemical analysis.According to the similar principle mixed, if sicker has a similar chemical analysis with adsorption layer, in other words, they
Chemical analysis have similar character, then, absorption test specimen is the strongest to the absorption affinity of granular sicker.
It is preferred, therefore, that if described pulp and paper production is that to reclaim Concha Arcae case paper (i.e. OCC) be primary raw material, then institute
State adsorption layer to be selected from: at least one in polyacrylic acid ester layer, polyvinyl acetate ester layer and ethylene vinyl acetate;
If described pulp and paper production is that the most described adsorption layer is selected from: styrene-butadiene latex to reclaim magazine paper as primary raw material
At least one in layer, polyvinyl acetate ester layer and ethylene vinyl acetate;
If described pulp and paper production is to reclaim wastepaper and/or newspaper as primary raw material with mixing, the most described absorption
Layer is selected from: at least one in epoxy acrylic ester layer, styrene-acrylonitrile copolymer acid layer and polyacrylic acid ester layer;
If described pulp and paper production is with chemical pulp, mechanical pulp and/or chemi-mechanical pulp as primary raw material, the most described suction
Attached layer is selected from: at least one in resin acid layer, fatty acid ester layer and terpene resin layer.
According to above-mentioned setting, the granular sicker to be monitored with pulp and paper production is selected to have preferable energy of adsorption
The adsorption layer material of power, has preferable adsorption effect.
It should be understood that in sampling procedure, it is only necessary to make papermaking pulp-liquor flow through described absorption surface of test piece, can be by granule
The sicker absorption of shape, and in routine techniques, generally for the impact to sampling equipment of flowing reducing papermaking pulp-liquor, it has to
Sampling equipment is used to flow to parallel orientation with papermaking pulp-liquor.But, this orientation is unfavorable for papermaking pulp-liquor and sampling equipment
It is fully contacted, have impact on the sampling equipment capturing efficiency to sicker.Preferably, papermaking pulp-liquor and described absorption surface of test piece are made
Angle in 45-90 degree flows to described absorption test specimen, papermaking pulp-liquor can be made to be fully contacted with absorption test specimen, thus accelerate
Granular sicker is in the adsorption process of absorption surface of test piece.
For how to sample, can arrange according to monitoring purpose and requirement, it is only necessary to reach to make the papermaking pulp-liquor of q.s to flow through
Absorption test specimen, makes sampling representative.
Such as, can use following sicker acquisition equipment, this sicker acquisition equipment includes reaction vessel and absorption test specimen,
Described reaction vessel includes that the receiving cavity for accommodating papermaking pulp-liquor, the absorption surface of described absorption test specimen are positioned at described receiving
In cavity.During it should be understood that use this sicker acquisition equipment, in addition it is also necessary to the peripheral auxiliary equipment of some necessity;Outside these
Peripheral equipment includes but not limited to: necessary pipeline, pipe joint, pipeline valve, fluid pump, effusion meter, mechanical stirring equipment or
Person's shaking equipment etc..
Utilize this sicker acquisition equipment, it is possible to increase sicker capturing efficiency, and this acquisition equipment simple in construction, make
Valency is cheap, and easy and simple to handle.Thus multiple such acquisition equipment can be used to catch a pulp and paper production simultaneously
In multiple paper sample points papermaking pulp-liquor product in sicker, thus reduce daily monitoring sicker at pulp and paper production glue
The cost of viscous thing distribution situation and operation easier.
For accommodating the volume of the receiving cavity of papermaking pulp-liquor, it is possible to understand that, as used the mode of off-line reaction, need
Bigger receiving cavity is to ensure samples' representativeness, as used the mode of online reaction, the least receiving chamber
Body can meet demand.In this utility model, the volume of receiving cavity is between the scope of 20ml-20000ml, the most properly
Receiving cavity volume selected from 50ml-5000ml scope between, more particularly suitable receiving cavity volume be selected from 100ml-
Between the scope of 2000ml.And the shape of receiving cavity is selected from cylinder, elliptical cylinder-shape, square cylindricality, rectangular shaped post or appoints
What suitably geometry, more suitably receiving cavity shape is selected from cylindrical or square cylindricality.Make this receiving
The material selected from metal of cavity, glass and/or plastics, more suitably reaction vessel material is selected from plastics.
It should be understood that the absorption test specimen that this utility model uses may be mounted at any position in receiving cavity, only
Test specimen to be adsorbed has enough supports, it is possible to stand the impact from the flowing of all directions serosity, to ensure to inhale when adsorption reaction
The absorption surface of attached test specimen can contact fully with papermaking pulp-liquor, but, proper position is absorption test specimen peace
Be contained in the bottom of receiving cavity, parallel with the bottom of receiving cavity, and make absorption surface towards the inside of receiving cavity, so
Can ensure that papermaking pulp-liquor contacts fully with the adsorption layer of absorption test specimen when adsorption reaction, improves the separation effect of sicker
Rate.
From the point of view of practicality, absorption test specimen can be directly mounted at below an opening bottom receiving cavity.This opening
Shape with absorption test specimen be substantially the same, but undersized some.In order to increase the mechanical resistance properties of absorption test specimen, in absorption examination
One piece of gripper shoe can be added again below part.The another kind of method installing absorption test specimen is: first by solid with a framework for absorption test specimen
Determine to get up, then the framework with absorption test specimen is arranged on the bottom of receiving cavity.It is used for fixing the framework of absorption test specimen
Shape is about the same with absorption test specimen, and Outside Dimensions is more bigger than absorption test specimen, but the aperture efficiency of centre absorption test specimen is smaller.Preferably
Framework should have upper and lower two panels.So absorption test specimen can be clipped between two panels framework.
And in order to make granular sicker and absorption test specimen have enough adsorption reaction regions, this utility model is made
Absorption test specimen area at 0.25cm2-600cm2Scope between, the most suitably absorption test specimen area is selected from 2cm2Extremely
100cm2dScope between, more particularly suitable absorption test specimen area is selected from from 5cm2To 50cm2Scope between.Absorption test specimen
Shape is selected from square, rectangle, circle, ellipse or any suitable geometry.
For sampling plan, including off-line reaction and/or react online,
The reaction of described off-line is: take the papermaking pulp-liquor of predetermined sample point, is placed in a reaction being mounted with to adsorb test specimen in advance
In container, the papermaking pulp-liquor in reaction vessel is kept to react with described absorption test specimen under flow regime.Such as, available machinery stirs
The mode mixed, shake, rotate and/or overturn keeps papermaking pulp-liquor to flow.
During with off-line reaction sampling, available sicker acquisition equipment sampling shown in Fig. 1, this acquisition equipment includes that reaction is held
Device and absorption test specimen, described reaction vessel includes the receiving cavity 110 for accommodating papermaking pulp-liquor, described absorption test specimen 200
Absorption surface is positioned at described receiving cavity 110.Described reaction vessel also should include pulping in promoting receiving cavity 110
Liquid keeps the agitator 140 of flowing.Particularly as follows: the receiving cavity 110 of reaction vessel is the cylinder that a two is opened wide.Accommodate chamber
The bottom of body 110 is made up of upper and lower two panels bedplate.Upper bed-plate plate 151 is connected with the bottom of receiving cavity, and this upper bed-plate
The centre of plate 151 has opening, the opening of upper bed-plate plate 151 can be circular, square, rectangle, or other shapes;Its face
The long-pending interior cross-sectional area that can equal to or less than reaction vessel.Seat board 152 of going to the bottom is then by fixed screw or other method
It is fixed on the lower section of upper bed-plate plate 151.Absorption test specimen 200 is sandwiched between upper and lower two panels bedplate, and its absorption aspect
To reaction vessel interior.It is furnished with a dasher 140 above absorption test specimen 200, and shaft and absorption test specimen
Surface is vertical.During adsorption reaction, due to the dual work of the mechanical driving force that chemical attraction power and the stirring action of adsorption layer produce
With, accelerate and the granular sicker that strengthens in serosity is in the absorption of absorption surface of test piece, thus improve capture granule
The efficiency of the sicker of shape.
Described online reaction is: draws one papermaking pulp-liquor tributary from predetermined sample point, and maintains described papermaking pulp-liquor
Flow through absorption surface of test piece so that it is adsorption reaction occurs.
During with online reaction sampling, available sicker acquisition equipment sampling shown in Fig. 2, this acquisition equipment includes that reaction is held
Device and absorption test specimen, described reaction vessel includes the receiving cavity 110 for accommodating papermaking pulp-liquor, described absorption test specimen 200
Absorption surface is positioned at described receiving cavity 110.Described reaction vessel also includes feed tube 120 and drain pipe 130, described receiving
Cavity 110 is airtight receiving cavity, which is provided with inlet and liquid outlet, and described feed tube 120 connects with described inlet, institute
Stating drain pipe 130 to connect with described liquid outlet, described inlet is located at the top of described receiving cavity 110, such as top or
Above sidewall, described liquid outlet is located at the sidewall of described receiving cavity 110.Shown in the polycrystalline substance of this reaction vessel and Fig. 1
Device is essentially identical.During adsorption reaction, from pulp and paper production, draw one tributary serosity flow into absorption instead through charging aperture
In answering container, flow out from discharging opening after contacting with adsorption layer.Owing to the chemical attraction power of adsorption layer and slurry stream movable property are raw
The dual function of mechanical driving force, accelerates and strengthens granular sicker in serosity adsorbing the absorption of surface of test piece, because of
And improve the efficiency capturing granular sicker.
For the ease of installing absorption test specimen, the bottom of adsorption reaction container can be unlimited or have an opening, separately
It is accompanied by outward a removably base.Such as, described receiving cavity includes the cylinder of tubular, test-piece stand and base, the described end
Seat is detachable is installed on described cylinder body bottom, and described test-piece stand is tightly fixed on described cylinder and described by described base pinch
Between base, described test-piece stand is provided with the absorption installation region for fixing absorption test specimen.Specifically can as shown in Figure 3, this dress
The receiving cavity put mainly is formed 112 by cylindric cylinder 111 and discoid base.During use, first will absorption test specimen 200
It is arranged on a circular test-piece stand 150, then this test-piece stand 150 is arranged on the base 112 of receiving cavity, is loaded on
Sealing ring 160, is arranged on cylinder 111 on base 112 finally by threaded.The area of circular test-piece stand 150 and shape
Identical with external cross section bottom cylinder 111, but there is an opening centre.The shape of opening can be circular, and square is rectangular
Shape, or other shapes;Its area is slightly less than absorption test specimen, in order to absorption test specimen can cover whole opening.
It should be understood that sicker needs certain response time with absorption test specimen generation adsorption reaction, suitably adsorb
The response time of reaction between 5 seconds-4 hours, more suitably sorption reaction time selected from 10 seconds-20 minutes scope it
Between, more particularly suitable sorption reaction time is between the scope of 20 seconds-10 minutes.The length of required sorption reaction time is main
Depend on the concentration of serosity and the temperature of adsorption reaction.Concentration of slurry mentioned here refers to that in serosity, dry solid weight percentage contains
Amount, heretofore described pulp density or concentration of slurry etc. each mean dry solid weight percentage composition in serosity.
And the papermaking pulp-liquor concentration range being suitable for is between 0.05%-10%, more suitably concentration of slurry scope is
Between 0.2%-5%, more suitably concentration of slurry scope is between 0.5%-4%.When concentration of slurry is the lowest, granular glue
The adsorption reaction speed of viscous thing is slow, affects adsorption efficiency;Whereas if concentration of slurry is the highest, serosity stream in reaction vessel
Dynamic property is poor, is also unfavorable for the absorption of granular sicker.
The adsorption reaction temperature range being suitable for is between 1 DEG C-99 DEG C, and more suitably range of reaction temperature is 10 DEG C-60
Between DEG C, more suitably range of reaction temperature is between 20 DEG C-50 DEG C.The temperature of papermaking pulp-liquor is the highest or the lowest the most unfavorable
In granular sicker in the absorption adsorbing surface of test piece.
After adsorption reaction terminates, adsorbed granular sicker absorption test specimen through suitable drip washing, remove attached
The fiber on test specimen and unrelated foreign material, and after drying, so that it may for further purposes.
These further purposes include but not limited to: come with image acquisition and treatment technology or gravimetry divides
The relative amount of sicker in analysis serosity;With spies such as the form of the granular sicker of observation by light microscope, color, sizes
Levy;Use corresponding chemical analysis technology, such as micro ft-ir spectroscopy instrument and laser capture microdissection Raman spectrometer, identify individual particle shape
The chemical composition of sicker;Or, the geological material as pulping and paper-making production process achieves keeping, in order to check in the future.
In the present invention, analyze the relative amount of sicker in serosity with image acquisition and treatment technology, specially obtain
Take above-mentioned absorption test specimen image under the conditions of at least two presets background color;And divide with image processing system further
Analysis and the character such as the quantity of granular sicker and size in measuring.Finally, the granular sicker of each sample point is listed
Relative amount, thus obtain sicker distribution situation in described pulp and paper production.
Background color is chosen, it is preferred to use with the complementary color of granular sicker complementary colors as background face
Color, can significantly improve the quality of scanogram, improves the resolution of scanning.Or described background color at least includes white and black
Color.The background color of white and black has preferable versatility, it is possible to by the granular sicker of light color and dark color at figure
In Xiang the most prominent, also can improve the quality of scanogram, improve the resolution of scanning.
When analyzing and process the image of granular sicker, still further comprise and processing result image was carried out
Filter, removes and is not belonging to granular sicker.Such as, modal non-sicker granule is fiber or fiber fines.These
Why object can adsorb the surface at absorption test specimen, illustrates that their surface is the most more or less with sicker impurity.Therefore,
The most also these objects as the part being sicker composition.But, sometimes it is also required to them from the granule detected
Middle removing.Owing to, compared with granular sicker, these fibers and fiber fines granule generally have smaller circularity and ratio
Bigger particle aspect ratio.If needing to remove the granule of these objects, can be with application image processing system according to selected ginseng
Number filters particle image.As judged with image processing system, remove the papermaking that circularity is less than 0.1 and/or draw ratio is more than 10
Fiber, is calculated the content of granular sicker.
In order to improve the simplicity of operation, in described detecting step, preferably obtain absorption test specimen with image collecting device and exist
Presetting the image under the conditions of background color, described image collecting device includes image acquisition device and background platform, and described image is adopted
Storage is for gathering the image of above-mentioned absorption test specimen, and described background platform is used for coordinating described absorption test specimen, such as, absorption tried
Part is placed on background platform, and image collecting device is by adsorbing acquisition image above test specimen, or covers absorption with background platform
Test specimen, and image collecting device is by adsorbing acquisition image below test specimen.This background platform includes that at least two presets background color
Background surfaces, and background surfaces described at least two can mutually switch.
Above-mentioned image collecting device also includes light source, provides illumination for described image acquisition device;It is suitable for this practicality new
The light source of type image collecting device includes but not limited to: LED (Light Emitting Diode, light emitting diode), fluorescent lamp,
Halogen light, metal halide lamp, xenon lamp.The lighting system of light source can be transmission, direct reflection or diffuse-reflectance.
The structure and working principle of above-mentioned image collecting device as shown in Figure 4, the absorption with shaped as frame test-piece stand 150
Test specimen 200 has adsorbed viscous composition granule (sicker 410 of lighter colored particles shape and the dark granule of different colours glue from papermaking pulp-liquor
The sicker 420 of shape), being placed in one has on black and white background platform 320.The light sent by light source 330 is radiated at
On absorption test specimen 200, thus produce diffuse-reflectance and/or direct reflection is accepted by image acquisition device 310 (photographing unit) and formed figure
Picture.
In order to reduce operation easier, it is possible to realize the conversion of different colours background easily and efficiently, the special back of the body can be used
Scene-panel.Such as, described background platform is selected from: flat background platform, and disc type background platform or conveyor type background are put down
Platform.
As illustrated in figures 4-5, described flat background platform includes that slidably background flat board, described background flat board are provided with
The background of at least two color 329.Background platform has a slider (end marks) to enable background platform along horizontal direction
Slidably reciprocate, the color of changing background.After the absorption test specimen 200 being fixed on test-piece stand 150 is placed on this background platform, right
Same group of granular sicker (sicker 410 of lighter colored particles shape and the granular sicker of dark color 420), creates respectively
With white and the black different images as background.
As shown in Figure 6, described disc type background platform includes background rotating disk 322 and rotating shaft 323, described background rotating disk 322
Being installed in described rotating shaft 323, and can rotate around this rotating shaft 323, described background rotating disk 322 is provided with at least two color
The background surfaces 329 of (in figure being four kinds);Drive background rotating disk with rotating shaft as axis rotation by the way of electronic or machinery
Certain angle, just can be with the color of changing background, to the same group of granular sicker (sicker 410 of lighter colored particles shape
Sicker 420 granular with dark color), create the different images that background surfaces 329 in different colors is background respectively.
As it is shown in fig. 7, described conveyor type background platform includes rotating roller 324 and background band 325, described background band 325
Can rotate around rotation roller 324 under the drive rotating roller 324, described background band 325 is provided with the background of at least two color
Face 329.Drive two one of them rotated in rollers to rotate by the way of electronic or machinery, moved polychrome by rotating roller strap
Background band rotates a certain distance, makes background be transformed into another one color from a color.Multi-colored background band can only be furnished with
Black and white two kinds of colors, or as required, configure more kinds of colors, make same group of granular sicker (lighter colored particles
The sicker 410 of shape and the granular sicker of dark color 420), produce the difference that background surfaces 329 in different colors is background respectively
Image.
The image acquisition device being suitable for this utility model image collecting device is video camera, and this video camera is selected from resolution
Black and white more than 500 pixels or multi-color cord array camera, or, resolution 200, more than 000 pixel black and white or
Colour plane line array video camera.It is suitable for video camera of the present utility model and includes CCD (Charge Coupled Device, electric charge
Coupling element) video camera and CMOS (Complementary Metal-Oxide Semiconductor, CMOS (Complementary Metal Oxide Semiconductor)
Semiconductor element) video camera.
Use the granular sicker image that said apparatus and method obtain, can be as pulping and paper-making production process
The graphic documentation of graphic recording or experimental result saves.This increases record of production and the reliability of experimental result and credible
Degree.
Preferably, analyzing every character of granule in image with image processing system, described image processing system is selected from PC
Based system, PLC system, or embedded system.Analysis process includes pretreatment, image measurement and classifying step;
Described pre-treatment step includes: in brightness correction, color extraction, contrast conversion, edge enhancing, binary conversion treatment
At least one;
Described image measurement step includes: granule location, speckle determines, edge determines, area measurement, point-some distance survey
During amount, point-back gauge measurement, limit-back gauge measurement, circular diameter measurement, angular surveying, roundness measurement and length-width ratio are measured
At least one;
In described operation result filtration step, by analyzing degree of rounding of grains and/or particle aspect ratio, get rid of paper-making fibre;
In described classifying step, classified by particle size, degree of rounding of grains and/or particle aspect ratio.
It should be understood that also can as required, after image measurement step, by analyzing degree of rounding of grains and/or granule
Draw ratio, gets rid of paper-making fibre;
Analyzing every character of granule in image with above-mentioned image processing system, described character includes but not limited to: granule
Sum, the area of each granule, the circular diameter of each granule, each degree of rounding of grains, each particle length, each particle width,
Each particle aspect ratio, the granule gross area, granule average area, granule leveled circular diameter, granule average length, granule are the widest
Degree, the distribution of granule average roundness, granule average aspect ratio, the particle size distribution of granule, degree of rounding of grains, particle length distribution, granule
Aspect ratio distribution, granule gross area percentage ratio etc..
Embodiment 1
One, experiment condition.
1, sicker acquisition equipment is prepared.
The sicker acquisition equipment of the present embodiment includes reaction vessel and absorption test specimen, and described reaction vessel includes for holding
Receiving the receiving cavity of papermaking pulp-liquor, described absorption test specimen is fixed in described receiving cavity.
Should have certain anti-papermaking pulp-liquor impact strength in view of absorption test specimen, be additionally provided with a pair shaped as frame test-piece stand, should
The physical dimension of shaped as frame test-piece stand is 70mm × 70mm, and the opening in the middle of it is 54mm × 54mm.
Absorption test specimen includes supporting layer and is coated on the adsorption layer of this support layer surface, is with " bright front yard " transparent tape
(being purchased from: Wal-mart shop, supporting layer is polypropylene, and adsorption layer is polyacrylate binder) substitutes.
Using transparent tape as absorption test specimen, the transparent sealing tape taking a segment length about 60mm is attached to the most a piece of
On opening in the middle of test-piece stand, then load onto other a piece of test-piece stand, make upper and lower two panels test-piece stand sandwich adhesive tape, will
Absorption test specimen is installed to test-piece stand.
In the receiving chamber that the above-mentioned test-piece stand being mounted with to adsorb test specimen is arranged on the reaction vessel that volume is 600ml
Bottom body, obtain sicker acquisition equipment.
2, adsorption test.
Papermaking pulp-liquor sample to be tested is transferred to required slurry dense, and is preheating to required temperature.Take that 500g is above-mentioned to be made
Pulp liquor be placed in above-mentioned be provided with absorption test specimen reaction vessel (i.e. sicker acquisition equipment) inner.Then, with stirring or shaking
The mode shaken keeps reacting certain time.After adsorption reaction terminates, remove the papermaking pulp-liquor in reaction vessel, take out absorption examination
Part, falls the fiber being attached on test specimen and unrelated foreign material with wash bottle drip washing gently.After test specimen air-dries, the image for next step is adopted
Collection uses.
3, image acquisition and analysis.
The image collecting device that this enforcement uses is to convert with Canon (Canon) LiDE120 scanner, modified segment
It is to replace, with a flat background platform, the cover plate that scanner is original.When gathering sicker image, the absorption examination handled well
Part inserts in the window of special image harvester, under the Parameter Conditions of suitable background color, aperture, focal length and necessity,
Gather the image of test specimen.After completing image acquisition, measure the number of granule in image with image analysis software imageJ 1.49v
Amount and area.Then, sicker relative quantity C of paper pulp is calculated according to below equation:
Wherein: ApIt it is the gross area (pixel) of granule in scanogram;AtIt it is the scan area of absorption test specimen.
Two, experimental technique.
Paper pulp used by the present embodiment by 90% old corrugated paper (OCC) and the shredded paper powder group containing PUR of 10%
Become.OCC is " U.S. useless 12# " waste paper;Shredded paper powder is with PUR reclaimed waste paper, through micropulverizer FT102 (Tianjin safe this
Special) pulverize and form.
After being mixed by a certain percentage with deionized water by both raw materials, join PL12-00 type high density hydraulic pulper
(Xianyang Tai Site), prepares, through 15 minutes pulpings, the paper pulp that concentration is about 13%, then with deionized water, pulp dilution is dense to 4%
Degree (with dry solid weight percentages).Adsorption reaction experiment takes the serosity paper pulp of 500 gram 4% (with dry solid weight percentages) and exists
Carry out at 35 DEG C 10 minutes.
Image acquisition makees background by white and black respectively, and color mode is black and white, and image-region is 2500 × 2400 pictures
Element, image resolution ratio is 1200dpi.The threshold value of white background scanning is 40, and the threshold value of black background scanning is 140.
Three, experimental result.
Experimental result is as shown in Fig. 8 and following table, it can be seen that the image captured under black background is mainly
White or the sicker of partially lighter colored particles shape, and the image captured under white background is mainly black or partially dark
Granular sicker.In this slurry samples, i.e. there is the suitable light class of quantity and dark class granule simultaneously
The sicker of shape.
Table 1. sicker concentration
By the above results can it is further seen that, the whether image of white background, or the image of black background, two
Image analysis result between experiment has reasonable repeatability.So, obtain papermaking pulp-liquor with device with the aforedescribed process
In sicker image, there is the reliability that comparison is high.
Embodiment 2
One, experiment condition.
With reference to embodiment 1.
Two, experimental technique.
In the present embodiment, take the waste and old corrugated paper of state (OCC) and add the tap water of q.s, by the highly concentrated waterpower of PL12-00 type
Pulper (Xianyang Tai Site) pulping 10 minutes, prepared concentration is about the paper pulp of 13%;It is diluted to 2% concentration again with tap water.
Absorption test specimen is (to be purchased from: the U.S. with the U.S. " 3M Scotch Packaging Tape " transparent tape
Costco shop, supporting layer is polypropylene screen, and adsorption layer is polyacrylate binder) substitute.Adsorption reaction experiment takes 500 grams
The serosity paper pulp of 2% is carried out 10 minutes at 35 DEG C.
Image acquisition makees background by white and black respectively, and color mode is black and white, and image-region is 2500 × 1800 pictures
Element, image resolution ratio is 1200dpi.The threshold value of white background scanning is 40, and the threshold value of black background scanning is 140.
Three, experimental result
Experimental result is as shown in Fig. 9 and following table, it can be seen that there is quantity in this sample simultaneously from figure and table
The granular sicker of suitable light class and dark class.Therefore, apply above-mentioned method and apparatus can ratio more complete
With the situation of all kinds of granular sickers in quickly reflection papermaking pulp-liquor.
Table 2. sicker concentration
Embodiment 3
One, experiment condition.
With reference to embodiment 1.
Two, experimental technique.
In the present embodiment, make raw material with No. three paper machine OCC of paper plant of Central China, produce about 800 tons of boxboards daily.
This paper mechanism slurry, the Main Stage of standby slurry process include: pulper, HC Cleaner, unload slurry tower, scalping machine, in dense scummer,
The equipment such as classifying screen, long fine fine screening machine, long fine polydisc thickener.
Pulp sample is obtained from the good slurry outlet of the long fine fine screening machine of this paper machine.With paper pulp centrifuge first by fiber and plain boiled water
Separate, fiber and plain boiled water are re-mixed in proportion be made into the serosity that concentration is 2% the most again.Take wherein 500 grams of serosity 35
Do adsorption reaction at DEG C to test 10 minutes.
The making of absorption test specimen used is same as in Example 1, the step of image acquisition and analysis and equipment also with embodiment 1
Identical.
Three, experimental result
Experimental result is as shown in Figure 10 and following table.As can be seen from the results, gluing in the papermaking pulp-liquor of the present embodiment
If owner's light color class, the sicker of dark class is relatively fewer.
Table 3. sicker concentration
Each technical characteristic of embodiment described above can combine arbitrarily, for making description succinct, not to above-mentioned reality
The all possible combination of each technical characteristic executed in example is all described, but, as long as the combination of these technical characteristics is not deposited
In contradiction, all it is considered to be the scope that this specification is recorded.
Embodiment described above only have expressed several embodiments of the present utility model, and it describes more concrete and detailed,
But therefore can not be interpreted as the restriction to utility model patent scope.It should be pointed out that, for the common skill of this area
For art personnel, without departing from the concept of the premise utility, it is also possible to make some deformation and improvement, these broadly fall into
Protection domain of the present utility model.Therefore, the protection domain of this utility model patent should be as the criterion with claims.
Claims (8)
1. the image-taking system of graininess sicker in a papermaking pulp-liquor, it is characterised in that including:
Allowing the transparent extraction test specimen of visible light-transmissive, described absorption test specimen has absorption surface, flows through this absorption for absorption
Granular sicker in the papermaking pulp-liquor of test specimen;And
Image collecting device, including image acquisition device and background platform, described image acquisition device is used for gathering above-mentioned absorption test specimen
Image, described background platform is used for coordinating described absorption test specimen, and this background platform includes the background surfaces of at least two color, and
Background surfaces described at least two can mutually be changed.
The image-taking system of graininess sicker in papermaking pulp-liquor the most according to claim 1, it is characterised in that described
Absorption test specimen is film like or flake, and this absorption test specimen includes supporting layer and is coated on the adsorption layer of this support layer surface.
The image-taking system of graininess sicker in papermaking pulp-liquor the most according to claim 2, it is characterised in that described
Supporting layer is selected from: water white polymethyl methacrylate layers, Polycarbonate Layer, polyethylene terephthalate's layer, poly-
At least one in styrene layer, polyvinyl chloride layer, polypropylene layer and polyethylene layer, described adsorption layer is selected from: polyacrylate
Layer, styrene-butadiene latex layer, polyvinyl acetate ester layer, polybutadiene layer, polyisoprene layer, ethylene vinyl acetate, epoxy third
Olefin(e) acid ester layer, styrene-acrylonitrile copolymer acid layer, polyvinyl alcohol layer, caoutchouc layer, resin acid layer, fatty acid ester layer, terpene resin layer,
At least one in animal wax layer, vegetable wax layer and paraffin layer.
The image-taking system of graininess sicker in papermaking pulp-liquor the most according to claim 3, it is characterised in that such as institute
Stating pulp and paper production is that the most described adsorption layer is selected from: polyacrylic acid ester layer, poly-acetic acid to reclaim Concha Arcae case paper as primary raw material
At least one in ethylene ester layer and ethylene vinyl acetate;
If described pulp and paper production is that the most described adsorption layer is selected to reclaim magazine paper as primary raw material: styrene-butadiene latex layer, poly-
At least one in vinyl acetate layer and ethylene vinyl acetate;
If described pulp and paper production is to reclaim wastepaper and/or newspaper as primary raw material with mixing, the most described adsorption layer selects
From: at least one in epoxy acrylic ester layer, styrene-acrylonitrile copolymer acid layer and polyacrylic acid ester layer;
If described pulp and paper production is with chemical pulp, mechanical pulp and/or chemi-mechanical pulp as primary raw material, the most described adsorption layer
It is selected from: at least one in resin acid layer, fatty acid ester layer and terpene resin layer.
The image-taking system of graininess sicker in papermaking pulp-liquor the most according to claim 1, it is characterised in that described
Image collecting device also includes at least in light emitting diode, fluorescent lamp, Halogen light, metal halide lamp and xenon lamp
Plant light source, provide illumination for described image acquisition device.
6. according to the image-taking system of graininess sicker, its feature in the papermaking pulp-liquor described in any one of claim 1-5
Being, it is mutual for sicker color granular with one that described at least two presets in background color at least a kind of background color
The complementary color mended.
7. according to the image-taking system of graininess sicker, its feature in the papermaking pulp-liquor described in any one of claim 1-5
Being, described background surfaces at least includes background surfaces and the background surfaces of white of black.
The image-taking system of graininess sicker in papermaking pulp-liquor the most according to claim 1, it is characterised in that described
Background platform is selected from: flat background platform, at least one in disc type background platform and conveyor type background platform;
Described flat background platform includes that slidably background flat board, described background flat board are provided with the back of the body of at least two color
Scape face;
Described disc type background platform includes that background rotating disk and rotating shaft, described background rotating disk are installed in described rotating shaft, and can enclose
Around this axis of rotation, described background rotating disk is provided with the background surfaces of at least two color;
Described conveyor type background platform includes rotating roller and background band, and described background band can be around turning under the drive rotating roller
Action roller rotates, and described background band is provided with the background surfaces of at least two color.
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Cited By (4)
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WO2017210975A1 (en) * | 2016-06-06 | 2017-12-14 | 瑞辰星生物技术(广州)有限公司 | Method for monitoring distribution condition of sticky materials in pulping and papermaking system |
WO2017210973A1 (en) * | 2016-06-06 | 2017-12-14 | 瑞辰星生物技术(广州)有限公司 | System and method for obtaining image of granular sticky materials in papermaking pulp |
CN108508013A (en) * | 2018-03-19 | 2018-09-07 | 玖龙纸业(太仓)有限公司 | A kind of slurry sicker component detection method and removal rate detection method |
CN117109906A (en) * | 2023-10-24 | 2023-11-24 | 卡松科技股份有限公司 | Oil online equipment fault analysis method and system based on visualization |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2017210975A1 (en) * | 2016-06-06 | 2017-12-14 | 瑞辰星生物技术(广州)有限公司 | Method for monitoring distribution condition of sticky materials in pulping and papermaking system |
WO2017210973A1 (en) * | 2016-06-06 | 2017-12-14 | 瑞辰星生物技术(广州)有限公司 | System and method for obtaining image of granular sticky materials in papermaking pulp |
CN108508013A (en) * | 2018-03-19 | 2018-09-07 | 玖龙纸业(太仓)有限公司 | A kind of slurry sicker component detection method and removal rate detection method |
CN117109906A (en) * | 2023-10-24 | 2023-11-24 | 卡松科技股份有限公司 | Oil online equipment fault analysis method and system based on visualization |
CN117109906B (en) * | 2023-10-24 | 2024-01-30 | 卡松科技股份有限公司 | Oil online equipment fault analysis method and system based on visualization |
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