CN205744896U - Heavy free forging oil press rotary table bearing arrangement - Google Patents
Heavy free forging oil press rotary table bearing arrangement Download PDFInfo
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- CN205744896U CN205744896U CN201620398070.1U CN201620398070U CN205744896U CN 205744896 U CN205744896 U CN 205744896U CN 201620398070 U CN201620398070 U CN 201620398070U CN 205744896 U CN205744896 U CN 205744896U
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- 238000005242 forging Methods 0.000 title claims abstract description 27
- 238000007789 sealing Methods 0.000 claims description 11
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920001973 fluoroelastomer Polymers 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- FXNGWBDIVIGISM-UHFFFAOYSA-N methylidynechromium Chemical group [Cr]#[C] FXNGWBDIVIGISM-UHFFFAOYSA-N 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
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- Rolling Contact Bearings (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及重型锻造成型工装辅具,具体涉及一种重型自由锻造油压机回转台用轴承结构。 The utility model relates to a heavy-duty forging forming tooling auxiliary tool, in particular to a bearing structure for a rotary table of a heavy-duty free forging hydraulic press.
背景技术 Background technique
回转台是油压机最基本的冶金辅具,主要用于零件的锻造加工,在锻压过程中承受工作压力和高温。油压机在锻造盘类锻件时,随着锤头的垂直上下反复循环压制,其回转工作台上的锻件在每一次锻压完毕后,按照工艺给定的方向相应的旋转一定的角度,回转工作台及锻件旋转靠大型的回转轴承实现支承旋转。传统使用的轴承为滚柱、滚球组合结构,如图1所示,回转工作台在旋转时,油压机承受超大轴向负载、偏载工作时,会出现保持器架损坏、滚道局部凹陷、引导面研伤、滚道产生裂纹的现象,表明了传统的轴承不能承受现场压机的重载负荷,加之轴承无法润滑,必须进行重新设计制造。 The rotary table is the most basic metallurgical auxiliary tool of the hydraulic press. It is mainly used for the forging process of parts, and it is subjected to working pressure and high temperature during the forging process. When the hydraulic press forges disc-like forgings, the forgings on the rotary table will be rotated at a certain angle according to the direction given by the process after each forging is completed with the hammer head vertically up and down. The rotation of the forging is supported by a large slewing bearing. The traditionally used bearing is a combined structure of rollers and rolling balls. As shown in Figure 1, when the rotary table is rotating and the hydraulic press is subjected to super large axial loads and unbalanced loads, the cage frame will be damaged, the raceways will be partially sunken, The phenomenon that the guide surface is ground and the raceway is cracked shows that the traditional bearing cannot withstand the heavy load of the on-site press, and the bearing cannot be lubricated, so it must be redesigned and manufactured.
实用新型内容 Utility model content
本实用新型提供一种重型自由锻造油压机回转台用轴承结构,该结构能够避免传统的轴承不能承受现场压机的重载负荷的问题。 The utility model provides a bearing structure for a rotary table of a heavy-duty free forging oil press, which can avoid the problem that the traditional bearing cannot bear the heavy load of the on-site press.
本实用新型为解决上述问题所采用的技术方案为:重型自由锻造油压机回转台用轴承结构,包括外圈和内圈,内圈由第一内圈和第二内圈组成,第一内圈和第二内圈上下分置且通过螺栓固结在一起,第一内圈上部的外缘沿其径向设有第一环形凸起,第一环形凸起的外径面与外圈的内径面相抵;第二内圈下部的外缘沿其径向设有第二环形凸起,外圈的下端面位于该第二环形凸起的上端面,且外圈的外径面与第二环形凸起的外径面平齐,外圈的内径面设有嵌设在第一环形凸起和第二环形凸起之间的第三环形凸起;其中,第三环形凸起与第一环形凸起之间的空间中容纳有第一保持架和第一滚子,第一滚子安装在第一保持架的兜孔中;第三环形凸起与第二环形凸起之间的空间中容纳有第二保持架、第二滚子和第三滚子,第二滚子和第三滚子并列安装在第二保持架的兜孔中;第二内圈的外壁上与第一内圈的交汇部位设有环形凹槽,第三环形凸起的内壁与环形凹槽之间安装有第四滚子;其中,外圈的下端面与第二环形凸起的上端面之间设有第一密封圈,外圈的内径面与第一环形凸起的外径面之间设有第二密封圈。 The technical scheme adopted by the utility model to solve the above problems is: the bearing structure for the rotary table of the heavy-duty free forging hydraulic press includes an outer ring and an inner ring, the inner ring is composed of a first inner ring and a second inner ring, the first inner ring and The second inner ring is separated up and down and fixed together by bolts. The outer edge of the upper part of the first inner ring is provided with a first annular protrusion along its radial direction. The outer diameter surface of the first annular protrusion is connected to the inner diameter surface of the outer ring. offset; the outer edge of the lower part of the second inner ring is provided with a second annular protrusion along its radial direction, the lower end surface of the outer ring is located on the upper end surface of the second annular protrusion, and the outer diameter surface of the outer ring is aligned with the second annular protrusion The outer diameter surface of the outer ring is flush, and the inner diameter surface of the outer ring is provided with a third annular protrusion embedded between the first annular protrusion and the second annular protrusion; wherein, the third annular protrusion and the first annular protrusion The first cage and the first roller are accommodated in the space between the protrusions, and the first roller is installed in the pocket hole of the first cage; the space between the third annular protrusion and the second annular protrusion accommodates There is a second cage, a second roller and a third roller, and the second roller and the third roller are installed side by side in the pocket of the second cage; the outer wall of the second inner ring and the first inner ring An annular groove is provided at the intersection, and a fourth roller is installed between the inner wall of the third annular protrusion and the annular groove; wherein, a first roller is provided between the lower end surface of the outer ring and the upper end surface of the second annular protrusion. For the sealing ring, a second sealing ring is arranged between the inner diameter surface of the outer ring and the outer diameter surface of the first annular protrusion.
进一步地,第二滚子和第三滚子的直径相同,第一滚子、第二滚子和第四滚子的直径各不相同。 Further, the second roller and the third roller have the same diameter, and the first roller, the second roller and the fourth roller have different diameters.
本实用新型中,第一内圈和第二内圈中设有连通第一滚子、第二滚子、第三滚子和第四滚子的注油孔。 In the utility model, the first inner ring and the second inner ring are provided with oil injection holes communicating with the first roller, the second roller, the third roller and the fourth roller.
本实用新型的轴承结构考虑了油压机上回转工作台锻制盘状锻件的使用工况,单件压制作业时间长,锻件热传递就形成类似连续作业,从而使台面内部轴承工作环境温度增高。本实用新型轴承中采用的三排四列的滚动体的结构形式,能承受超大轴向负载、偏载工作,合理的润滑措施,易于装卸检修的结构,适合在超重型自由锻制油压机上回转工作台使用。 The bearing structure of the utility model takes into account the operating conditions of forging disc-shaped forgings on the rotary table on the hydraulic press. The single-piece pressing operation takes a long time, and the heat transfer of the forgings forms a similar continuous operation, thereby increasing the working environment temperature of the bearings inside the table. The structure of three rows and four rows of rolling elements adopted in the bearing of the utility model can bear super large axial load and eccentric load, reasonable lubrication measures, and a structure that is easy to assemble, disassemble and repair, and is suitable for rotation on super heavy free forging hydraulic presses Workbench use.
有益效果:1、本实用新型的轴承在承受锻造时较大的轴向力的同时,可承受一定因偏载造成的径向载荷,提高锻造应用时的可靠性;而且,该轴承可提高承受外界可能增加的轴向负荷,同时又具有了承受较大倾覆力矩,并在高温环境工作下,能够保持外型尺寸变化小,改善润滑,延长使用寿命。 Beneficial effects: 1. The bearing of the utility model can withstand a certain radial load caused by partial load while bearing a large axial force during forging, and improve the reliability of forging application; moreover, the bearing can improve the bearing capacity The axial load that may be increased by the outside world can also bear a large overturning moment, and it can maintain a small change in external dimensions under high-temperature conditions, improve lubrication, and prolong service life.
2、第一密封圈和第二密封圈的设置,在轴承下层轴向受力滚道的外侧、上层轴向受力滚道上部与外界间隙处均形成密封,以确保滚道的良好防尘性能,以及受热后滚子均有良好的润滑条件,延长在锻造高温、粉尘工况条件下的使用寿命。 2. The setting of the first sealing ring and the second sealing ring forms a seal on the outer side of the axially stressed raceway of the lower layer of the bearing, and at the gap between the upper part of the axially stressed raceway of the upper layer and the outside world, so as to ensure good dustproofing of the raceway Excellent performance, and the rollers have good lubrication conditions after heating, which prolongs the service life under forging high temperature and dust working conditions.
附图说明 Description of drawings
图1为现有技术中的轴承示意图; Fig. 1 is a schematic diagram of a bearing in the prior art;
图2为本实用新型中的轴承示意图; Fig. 2 is the bearing schematic diagram in the utility model;
图3为图2左侧部分的放大示意图; Figure 3 is an enlarged schematic view of the left part of Figure 2;
图4为保持架的示意图。 Figure 4 is a schematic diagram of the cage.
附图标记:1、外圈,2、第一内圈,20、第一环形凸起,3、第二内圈,30、第二环形凸起,4、第一保持架,5、第二保持架,6、第一滚子,7、第二滚子,8、第三滚子,9、第四滚子,10、第三环形凸起,11、第一密封圈,12、第二密封圈,13、螺栓,14、注油孔15、兜孔,16、铜滑块。 Reference signs: 1, outer ring, 2, first inner ring, 20, first annular protrusion, 3, second inner ring, 30, second annular protrusion, 4, first cage, 5, second Cage, 6, first roller, 7, second roller, 8, third roller, 9, fourth roller, 10, third annular protrusion, 11, first sealing ring, 12, second Sealing ring, 13, bolt, 14, oil hole 15, pocket hole, 16, copper slide block.
具体实施方式 detailed description
为使本实用新型实现的技术手段、创作特征以及达成的目的便于理解,下面结合具体安装示意图,进一步阐述本实用新型,但本实用新型所要求保护的范围并不局限于具体实施方式中所描述的范围。 In order to facilitate the understanding of the technical means, creative features and achieved goals of the utility model, the utility model will be further elaborated below in conjunction with the specific installation schematic diagram, but the scope of protection claimed by the utility model is not limited to the description in the specific embodiment range.
重型自由锻造油压机回转台用轴承结构,包括外圈1和内圈,内圈由第一内圈2和第二内圈3组成,内圈为分体式的安装形式,便于拆卸和维护。 The bearing structure for the rotary table of the heavy-duty free forging hydraulic press includes an outer ring 1 and an inner ring. The inner ring is composed of a first inner ring 2 and a second inner ring 3. The inner ring is a split installation form, which is convenient for disassembly and maintenance.
如图2和图3所示,第一内圈2和第二内圈3上下分置且通过螺栓13固结在一起,第一内圈2上部的外缘沿其径向设有第一环形凸起20,第一环形凸起20的外径面与外圈1的内径面相抵;第二内圈3下部的外缘沿其径向设有第二环形凸起30,外圈1的下端面位于该第二环形凸起30的上端面,且外圈1的外径面与第二环形凸起30的外径面平齐,外圈1的内径面设有嵌设在第一环形凸起20和第二环形凸起30之间的第三环形凸起10。 As shown in Figure 2 and Figure 3, the first inner ring 2 and the second inner ring 3 are separated up and down and fixed together by bolts 13, and the outer edge of the upper part of the first inner ring 2 is provided with a first ring along its radial direction. Protrusion 20, the outer diameter surface of the first annular protrusion 20 is against the inner diameter surface of the outer ring 1; the outer edge of the lower part of the second inner ring 3 is provided with a second annular protrusion 30 along its radial direction, and the lower The end surface is located on the upper end surface of the second annular protrusion 30, and the outer diameter surface of the outer ring 1 is flush with the outer diameter surface of the second annular protrusion 30, and the inner diameter surface of the outer ring 1 is provided with a ring embedded in the first annular protrusion. The third annular protrusion 10 between the protrusion 20 and the second annular protrusion 30.
其中,第三环形凸起10与第一环形凸起20之间的空间中容纳有第一保持架4和第一滚子6,第一滚子6安装在第一保持架4的兜孔中;第三环形凸起10与第二环形凸起30之间的空间中容纳有第二保持架5、第二滚子7和第三滚子8,第二滚子7和第三滚子8并列安装在第二保持架5的兜孔中;第二内圈3的外壁上与第一内圈2的交汇部位设有环形凹槽,第三环形凸起10的内壁与环形凹槽之间安装有第四滚子9。对轴承下层轴向受力主滚道的导向面和上层轴向受力滚道的导向处使用如图4所示的钢保持架,并进行结构性优化,釆用在实体钢保持架上靠近兜孔15的内外导向面上,均设置铜滑块16,确保在承受锻造偏载的情况下减小侧向分力带来的摩擦力,提高使用寿命。该轴承与普通轴承受力不同的是:超大交变轴向负载、交变偏心负载叠加。 Wherein, the first cage 4 and the first roller 6 are accommodated in the space between the third annular protrusion 10 and the first annular protrusion 20, and the first roller 6 is installed in the pocket of the first cage 4 The space between the third annular protrusion 10 and the second annular protrusion 30 accommodates the second cage 5, the second roller 7 and the third roller 8, the second roller 7 and the third roller 8 Installed side by side in the pocket of the second cage 5; an annular groove is provided at the junction of the outer wall of the second inner ring 3 and the first inner ring 2, between the inner wall of the third annular protrusion 10 and the annular groove A fourth roller 9 is installed. The steel cage shown in Figure 4 is used for the guide surface of the axially stressed main raceway of the lower layer of the bearing and the guide of the upper layer of the axially stressed raceway, and the structural optimization is carried out. Copper sliders 16 are provided on the inner and outer guide surfaces of the pocket hole 15 to ensure that the friction force caused by the lateral component force is reduced under the condition of forging partial load, and the service life is improved. The bearing is different from ordinary bearings in that: super large alternating axial load and superposition of alternating eccentric load.
其中,如图3所示,外圈1的下端面与第二环形凸起30的上端面之间设有第一密封圈11,外圈1的内径面与第一环形凸起20的外径面之间设有第二密封圈12;第一内圈2和第二内圈3中设有连通第一滚子6、第二滚子7、第三滚子8和第四滚子9的注油孔。 Wherein, as shown in Figure 3, a first seal ring 11 is provided between the lower end surface of the outer ring 1 and the upper end surface of the second annular protrusion 30, and the inner diameter surface of the outer ring 1 and the outer diameter of the first annular protrusion 20 There is a second sealing ring 12 between the surfaces; the first inner ring 2 and the second inner ring 3 are provided with the connecting first roller 6, second roller 7, third roller 8 and fourth roller 9 Oil hole.
优选的,第二滚子7和第三滚子8的直径相同,第一滚子6、第二滚子7和第四滚子9的直径各不相同。优选的,第一滚子6的直径为20mm,第二滚子7和第三滚子8的直径均为50mm,第四滚子9的直径为35mm。 Preferably, the diameters of the second roller 7 and the third roller 8 are the same, and the diameters of the first roller 6 , the second roller 7 and the fourth roller 9 are different. Preferably, the diameter of the first roller 6 is 20mm, the diameters of the second roller 7 and the third roller 8 are both 50mm, and the diameter of the fourth roller 9 is 35mm.
本实用新型的轴承能够适用于重型油压机锻造旋压生产条件下,轴承工作环境温度200℃左右的使用工况。轴承套圈采用符合GB/T3077《合金结构钢》的42CrMo材料,调质硬度HB229~269,滚道面表面工作面经淬火处理后硬度达到HRC55~60,确保轴承具有足够的承载能力。滚子材料采用GB/T18254《高碳铬轴承钢》的GCr15SiMn制造,制造质量符合GB/T4661《滚动轴承 圆柱滚子》的规定要求,热处理符合JB/T1255的规定。保持架采用分段式保持架,材料为Q235和QAL-10-4-4组合材料。根据使用环境温度较高、粉尘较大的特殊情况,要求各套圈之间需采取防止润滑脂受热后流失过快、防止粉尘污染的密封措施,优选的,密封圈材料采用耐高温200℃的氟橡胶。 The bearing of the utility model can be applied to the working condition of the working environment temperature of the bearing at about 200° C. under the production condition of forging and spinning of the heavy oil press. The bearing ring is made of 42CrMo material conforming to GB/T3077 "Alloy Structural Steel", the quenched and tempered hardness is HB229~269, and the hardness of the surface working surface of the raceway surface reaches HRC55~60 after quenching treatment, ensuring that the bearing has sufficient bearing capacity. The roller material is made of GCr15SiMn of GB/T18254 "High Carbon Chromium Bearing Steel". The manufacturing quality meets the requirements of GB/T4661 "Rolling Bearing Cylindrical Rollers", and the heat treatment meets the requirements of JB/T1255. The cage adopts a segmented cage, and the material is a combination of Q235 and QAL-10-4-4. According to the special situation of high ambient temperature and large dust, it is required to take sealing measures between the rings to prevent the grease from losing too quickly after being heated and to prevent dust pollution. Preferably, the sealing ring material is made of high temperature resistant 200 ℃ fluororubber.
Claims (3)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620398070.1U CN205744896U (en) | 2016-05-05 | 2016-05-05 | Heavy free forging oil press rotary table bearing arrangement |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620398070.1U CN205744896U (en) | 2016-05-05 | 2016-05-05 | Heavy free forging oil press rotary table bearing arrangement |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107150963A (en) * | 2017-06-30 | 2017-09-12 | 天津大学 | A kind of ocean platform crane |
| CN108516473A (en) * | 2018-06-04 | 2018-09-11 | 中天科技集团海洋工程有限公司 | A kind of full-rotary crane |
| CN109812502A (en) * | 2019-03-26 | 2019-05-28 | 洛阳新强联回转支承股份有限公司 | A three-row cylindrical roller shield machine cutter head bearing with bimetal cage |
| CN111022488A (en) * | 2019-12-17 | 2020-04-17 | 新昌县倍顺机械有限公司 | Wear-resistant firm type rotating bearing for mounting rotating base |
-
2016
- 2016-05-05 CN CN201620398070.1U patent/CN205744896U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107150963A (en) * | 2017-06-30 | 2017-09-12 | 天津大学 | A kind of ocean platform crane |
| CN108516473A (en) * | 2018-06-04 | 2018-09-11 | 中天科技集团海洋工程有限公司 | A kind of full-rotary crane |
| CN109812502A (en) * | 2019-03-26 | 2019-05-28 | 洛阳新强联回转支承股份有限公司 | A three-row cylindrical roller shield machine cutter head bearing with bimetal cage |
| CN111022488A (en) * | 2019-12-17 | 2020-04-17 | 新昌县倍顺机械有限公司 | Wear-resistant firm type rotating bearing for mounting rotating base |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161130 |