CN205744570U - A kind of power depuration structure of wet type electric motor pump sliding bearing cooling circulation liquid - Google Patents
A kind of power depuration structure of wet type electric motor pump sliding bearing cooling circulation liquid Download PDFInfo
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- CN205744570U CN205744570U CN201620561072.8U CN201620561072U CN205744570U CN 205744570 U CN205744570 U CN 205744570U CN 201620561072 U CN201620561072 U CN 201620561072U CN 205744570 U CN205744570 U CN 205744570U
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- 238000001816 cooling Methods 0.000 title claims abstract description 29
- 239000007788 liquid Substances 0.000 title claims description 18
- 239000012530 fluid Substances 0.000 abstract description 10
- 238000001914 filtration Methods 0.000 abstract description 7
- 238000004140 cleaning Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 239000012535 impurity Substances 0.000 description 8
- 238000007789 sealing Methods 0.000 description 8
- 239000002826 coolant Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型属于流体机械领域的一种湿式电机泵滑动轴承冷却循环液的动力滤清结构,包括圆锥筒、第一通道、第二通道、旋叶和第三通道;所述第一通道开设在滑动轴承端盖的内部,第二通道开在圆锥筒与滑动轴承端盖的连接处,所述第三通道开在圆锥筒轴向靠近滑动轴承的壁面与轴之间,所述旋叶固定安装在所述第二轴套上;本实用新型增加湿式电机泵滑动轴承冷却循环回路压力,为电机冷却循环通道提供了更大的动力;过滤了冷却介质中的杂质,在湿式电机泵的工作状态下,该结构能保证湿式电机散热的冷却循环回路拥有足够的冷却清洁介质,同时减小了滑动轴承磨损,延长了滑动轴承的使用寿命,提高了泵机组的运行可靠性,降低了检修费用。
The utility model belongs to the field of fluid machinery, and relates to a power filtering structure for the cooling circulating fluid of a wet motor pump sliding bearing, which comprises a cone cylinder, a first channel, a second channel, a rotary vane and a third channel; the first channel is opened in Inside the sliding bearing end cover, the second passage is opened at the joint between the conical cylinder and the sliding bearing end cover, the third passage is opened between the axial wall of the conical cylinder close to the sliding bearing and the shaft, and the rotating vane is fixedly installed On the second shaft sleeve; the utility model increases the pressure of the cooling circulation circuit of the sliding bearing of the wet motor pump, which provides greater power for the cooling circulation channel of the motor; Under the circumstances, this structure can ensure that the cooling circuit of the wet motor has sufficient cooling and cleaning medium, and at the same time reduces the wear of the sliding bearing, prolongs the service life of the sliding bearing, improves the operation reliability of the pump unit, and reduces the maintenance cost.
Description
技术领域technical field
本实用新型属于流体机械研究领域,具体涉及一种湿式电机泵滑动轴承冷却循环液的动力滤清结构。The utility model belongs to the field of fluid machinery research, in particular to a dynamic filter structure for cooling circulating fluid of sliding bearings of wet motor pumps.
背景技术Background technique
基于矿用透水的快速抢险泵,采用变频增速湿式电机直接驱动泵叶轮。泵转子在滑动轴承支承下旋转,内循环冷却回路是湿式电机泵机组的关键技术之一。在泵机组运转过程中,由于内部滑动轴承及其对磨部件的磨损以及本身内循环液体含有杂质,现有冷却回路方式无法清除液体中的杂质,这些杂质将会导致滑动轴承加快磨损,影响滑动轴承的使用寿命。另一方面,现有的湿式电机泵运转时,推力盘与推力轴瓦的间隙小,压力损失大,无法为后续回路提供足够的冷却介质动力,影响湿式电机泵散热效果。Based on the rapid emergency pump for mine permeable water, the pump impeller is directly driven by a variable-frequency speed-up wet motor. The pump rotor rotates under the support of sliding bearings, and the internal circulation cooling circuit is one of the key technologies of the wet motor pump unit. During the operation of the pump unit, due to the wear of the internal sliding bearing and its grinding parts and the impurities in the circulating liquid itself, the existing cooling circuit method cannot remove the impurities in the liquid. These impurities will cause the sliding bearing to wear faster and affect the sliding The service life of the bearing. On the other hand, when the existing wet motor pump is running, the gap between the thrust plate and the thrust bearing bush is small, and the pressure loss is large, which cannot provide sufficient cooling medium power for the subsequent circuit, which affects the heat dissipation effect of the wet motor pump.
实用新型内容Utility model content
本实用新型的目的是针对上述问题提供一种湿式电机泵滑动轴承冷却循环液的动力滤清结构,改善现有湿式电机泵密封腔中冷却循环流量,去除了液体中的固体颗粒杂质,解决冷却介质杂质易磨损滑动轴承的难题,提高了泵的运行寿命。The purpose of this utility model is to provide a dynamic filtration structure for the cooling circulation fluid of the sliding bearing of the wet motor pump in view of the above problems, improve the cooling circulation flow in the sealing chamber of the existing wet motor pump, remove the solid particle impurities in the liquid, and solve the cooling problem. Medium impurities are easy to wear and tear the sliding bearings, which improves the operating life of the pump.
本实用新型的技术方案是:一种湿式电机泵滑动轴承冷却循环液的动力滤清结构,包括圆锥筒、第一通道、第二通道和第三通道;The technical solution of the utility model is: a dynamic filtering structure for the cooling circulating fluid of the sliding bearing of the wet motor pump, including a cone cylinder, a first channel, a second channel and a third channel;
所述圆锥筒安装在密封腔内,所述密封腔由滑动轴承端盖、推力盘、支架、第一轴套、第二轴套及滑动轴承围成;所述圆锥筒靠近滑动轴承的部分为圆筒形,靠近推力盘的部分为圆锥形;所述圆锥筒圆筒形的部分与滑动轴承端盖靠近轴的一端可拆卸连接,所述圆锥筒圆锥形的部分与第一轴套可拆卸连接;The conical cylinder is installed in the sealing cavity, and the sealing cavity is surrounded by the sliding bearing end cover, the thrust plate, the bracket, the first bushing, the second bushing and the sliding bearing; the part of the conical cylinder close to the sliding bearing is Cylindrical, the part close to the thrust plate is conical; the cylindrical part of the conical cylinder is detachably connected to the end cover of the sliding bearing end close to the shaft, and the conical part of the conical cylinder is detachable from the first bushing connect;
所述第一通道开设在滑动轴承端盖的内部;第二通道开在圆锥筒与滑动轴承端盖的连接处;所述第一通道的一端开口连通滑动轴承端盖离推力盘近一端,另一端开口通过第二通道与所述圆锥筒连通;所述第三通道开在圆锥筒轴向靠近滑动轴承的壁面与轴之间。The first channel is set inside the sliding bearing end cover; the second channel is opened at the joint between the conical cylinder and the sliding bearing end cover; one end opening of the first channel is connected to the end of the sliding bearing end cover near the thrust plate, and the other One end opening communicates with the conical cylinder through the second passage; the third passage is opened between the axial wall of the conical cylinder close to the sliding bearing and the shaft.
上述方案中,所述圆锥筒上还设有旋叶;所述旋叶固定安装在所述第二轴套上。In the above solution, the conical cylinder is further provided with a rotary vane; the rotary vane is fixedly installed on the second shaft sleeve.
进一步的,所述旋叶的位置正对着第二通道的出口。Further, the position of the rotating vane is directly opposite to the outlet of the second channel.
上述方案中,所述第一轴套靠近推力盘处开一径向通孔,靠近推力盘端开一轴向孔,轴向孔与径向通孔相通;所述推力盘与上述轴向孔同一轴线位置开与C腔相通的轴向通道,轴向孔与轴向通道相通。In the above scheme, a radial through hole is opened near the thrust disc in the first bushing, and an axial hole is opened near the end of the thrust disc, and the axial hole communicates with the radial through hole; the thrust disc is connected to the axial hole An axial channel communicating with the cavity C is opened at the same axis position, and the axial hole communicates with the axial channel.
上述方案中,还包括辅助密封;In the above scheme, auxiliary sealing is also included;
所述辅助密封设置在圆锥筒靠近推力盘的一端,辅助密封的静环与圆锥筒通过定位销固定连接,辅助密封的动环与第一轴套连接。The auxiliary seal is arranged at one end of the conical cylinder close to the thrust plate, the static ring of the auxiliary seal is fixedly connected with the conical cylinder through positioning pins, and the movable ring of the auxiliary seal is connected with the first shaft sleeve.
上述方案中,所述圆锥筒圆筒形的部分与滑动轴承端盖靠近轴的一端通过螺栓连接,所述螺栓上还套有垫片。In the above solution, the cylindrical part of the conical cylinder is connected to the end cover of the sliding bearing close to the shaft by bolts, and gaskets are also set on the bolts.
本实用新型的有益效果是:与现有技术相比,本实用新型在湿式电机泵工作时,采用本实用新型所述动力滤清结构后,增加湿式电机泵滑动轴承冷却循环回路压力,为电机冷却循环通道提供了更大的动力;过滤了冷却介质中的杂质,在湿式电机泵的工作状态下,该结构能保证湿式电机散热的冷却循环回路拥有足够的冷却清洁介质,同时减小了滑动轴承磨损,延长了滑动轴承的使用寿命,提高了泵机组的运行可靠性,降低了检修费用。The beneficial effects of the utility model are: compared with the prior art, when the utility model is working in the wet motor pump, after adopting the power filter structure described in the utility model, the pressure of the cooling circulation circuit of the sliding bearing of the wet motor pump is increased, and the motor The cooling circulation channel provides greater power; the impurities in the cooling medium are filtered, and in the working state of the wet motor pump, this structure can ensure that the cooling circulation circuit for the heat dissipation of the wet motor has sufficient cooling and cleaning medium, and at the same time reduces slippage The wear of the bearing prolongs the service life of the sliding bearing, improves the operation reliability of the pump unit, and reduces the maintenance cost.
附图说明Description of drawings
图1为本实用新型一实施方式滑动轴承冷却循环液的动力滤清结构示意图;Fig. 1 is a schematic diagram of a dynamic filtering structure of a sliding bearing cooling circulating fluid according to an embodiment of the present invention;
图2为湿式电机泵现有滑动轴承结构示意图。Fig. 2 is a schematic diagram of the existing sliding bearing structure of the wet motor pump.
图中:1、轴向通道;2、推力盘;3、推力轴瓦;4、轴向孔;5、支架;6、辅助密封;7、定位销;8、径向通孔;9、键;10、螺栓;11、垫片;12、电机筒体;13、第一通道;14、圆锥筒;15、第一轴套;16、第二通道;17、旋叶;18、第二轴套;19、第三通道;20、滑动轴承端盖;21、滑动轴承压盖;22、滑动轴承;23、轴;24、密封腔;25、C腔。In the figure: 1. Axial channel; 2. Thrust plate; 3. Thrust bearing; 4. Axial hole; 5. Bracket; 6. Auxiliary seal; 7. Locating pin; 8. Radial through hole; 9. Key; 10. Bolt; 11. Gasket; 12. Motor barrel; 13. First channel; 14. Conical barrel; 15. First shaft sleeve; 16. Second channel; 17. Rotary vane; 18. Second shaft sleeve ; 19, the third channel; 20, the sliding bearing cover; 21, the sliding bearing gland; 22, the sliding bearing; 23, the shaft; 24, the sealing cavity; 25, the C cavity.
具体实施方式detailed description
为了对实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型的具体实施方式,在各图中相同的标号表示相同或相似的部分。附图仅用于说明本实用新型,不代表本实用新型的实际结构和真实比例。In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation of the utility model is now described with reference to the accompanying drawings, and the same symbols in each figure represent the same or similar parts. The accompanying drawings are only used to illustrate the utility model, and do not represent the actual structure and true scale of the utility model.
图1所示为本实用新型所述湿式电机泵滑动轴承冷却循环液的动力滤清结构的一种实施方式,所述湿式电机泵滑动轴承冷却循环液的动力滤清结构,包括圆锥筒14、第一通道13、第二通道16、旋叶17和第三通道19。Fig. 1 shows an embodiment of the dynamic filtering structure of the sliding bearing cooling circulating fluid of the wet motor pump according to the utility model. The dynamic filtering structure of the cooling circulating fluid of the sliding bearing of the wet motor pump comprises a conical cylinder 14, A first channel 13 , a second channel 16 , a rotary vane 17 and a third channel 19 .
所述圆锥筒14安装在密封腔24内,所述密封腔24由滑动轴承端盖20、推力盘2、支架5、第一轴套15、第二轴套18及滑动轴承22围成;所述圆锥筒14靠近滑动轴承22的部分为圆筒形,靠近推力盘2的部分为圆锥形;滑动轴承端盖20轴向靠近轴23的一端为滑动轴承端盖20的底端,所述圆锥筒14圆筒形的部分通过螺栓10可拆卸的固定在滑动轴承端盖20的底端,所述螺栓10上还套有垫片11。所述圆锥筒14靠近支架5的一端为圆锥筒14的底端;所述圆锥筒14圆锥形的部分与第一轴套15可拆卸连接。所述第一通道13开设在滑动轴承端盖20的内部;第二通道16开在圆锥筒14与滑动轴承端盖20的连接处;所述第一通道13的一端开口连通滑动轴承端盖20离推力盘2近一端,另一端开口通过第二通道16与所述圆锥筒14连通;所述第三通道19开在圆锥筒14轴向靠近滑动轴承22的壁面与轴23之间。The conical cylinder 14 is installed in the sealing cavity 24, and the sealing cavity 24 is surrounded by the sliding bearing end cover 20, the thrust plate 2, the bracket 5, the first bushing 15, the second bushing 18 and the sliding bearing 22; The part of the conical cylinder 14 close to the sliding bearing 22 is cylindrical, and the part close to the thrust plate 2 is conical; the end of the sliding bearing end cover 20 axially close to the shaft 23 is the bottom end of the sliding bearing end cover 20, and the conical The cylindrical part of the cylinder 14 is detachably fixed on the bottom end of the sliding bearing end cover 20 by bolts 10 , and a washer 11 is set on the bolts 10 . The end of the conical cylinder 14 close to the bracket 5 is the bottom end of the conical cylinder 14 ; the conical part of the conical cylinder 14 is detachably connected with the first bushing 15 . The first channel 13 is opened inside the sliding bearing end cover 20; the second channel 16 is opened at the junction of the conical cylinder 14 and the sliding bearing end cover 20; one end opening of the first channel 13 communicates with the sliding bearing end cover 20 One end is close to the thrust plate 2 , and the other end is open to communicate with the conical cylinder 14 through the second passage 16 ; the third passage 19 is opened between the axial wall of the conical cylinder 14 near the sliding bearing 22 and the shaft 23 .
所述推力盘2通过键9连接在轴23上,随轴23一起转动,所述滑动轴承端盖20与电机机架通过紧固件连接,在滑动轴承端盖20内部开一倾斜的第一通道13,冷却介质由此引入到所述圆锥筒14内,通过所述滑动轴承冷却循环液的动力滤清结构,即由推力盘2内部径向通孔甩出的液体将流入滑动轴承端盖20内部的第一通道13,通过第二通道16进入圆锥筒14内,通过第三通孔19流出。The thrust plate 2 is connected to the shaft 23 through the key 9, and rotates together with the shaft 23. The sliding bearing end cover 20 is connected with the motor frame through fasteners, and an inclined first opening is opened inside the sliding bearing end cover 20. Channel 13, through which the cooling medium is introduced into the conical cylinder 14, through the dynamic filtering structure of the sliding bearing cooling circulating fluid, that is, the liquid thrown out from the radial through hole inside the thrust plate 2 will flow into the sliding bearing end cover The first channel 13 inside 20 enters the conical cylinder 14 through the second channel 16 and flows out through the third through hole 19 .
所述圆锥筒14上还设有旋叶17;所述旋叶17固定安装在所述第二轴套18上远离推力盘2的一端、且正对着第二通道16的出口。所述旋叶17对流进圆锥筒14的液体进行加速旋转。The conical cylinder 14 is also provided with a rotary vane 17 ; the rotary vane 17 is fixedly mounted on the second bushing 18 at an end away from the thrust disc 2 and facing the exit of the second channel 16 . The rotating vanes 17 accelerate the rotation of the liquid flowing into the conical cylinder 14 .
所述第一轴套15靠近推力盘2处开一径向通孔8,靠近推力盘2端开一轴向孔4,轴向孔4与径向通孔8相通;所述推力盘2与上述轴向孔4同一轴线位置开与C腔25相通的轴向通道1,轴向孔4与轴向通道1相通,安装时保证轴向孔4与轴向通道1的轴线一致。The first shaft sleeve 15 has a radial through hole 8 close to the thrust disc 2, and an axial hole 4 is opened near the end of the thrust disc 2, and the axial hole 4 communicates with the radial through hole 8; the thrust disc 2 and The above-mentioned axial hole 4 opens an axial channel 1 communicating with the C cavity 25 at the same axis position, and the axial hole 4 communicates with the axial channel 1. When installing, ensure that the axes of the axial hole 4 and the axial channel 1 are consistent.
所述圆锥筒14圆锥形的部分与第一轴套15的连接处设有辅助密封6,所述辅助密封6设置在圆锥筒14靠近推力盘2的一端,辅助密封6的静环与圆锥筒14通过定位销7固定连接,辅助密封6的动环与第一轴套15连接,使固体颗粒集聚流出。The junction of the conical part of the conical cylinder 14 and the first shaft sleeve 15 is provided with an auxiliary seal 6, the auxiliary seal 6 is arranged at one end of the conical cylinder 14 close to the thrust plate 2, the static ring of the auxiliary seal 6 and the conical cylinder 14 is fixedly connected by the positioning pin 7, and the moving ring of the auxiliary seal 6 is connected with the first shaft sleeve 15, so that solid particles accumulate and flow out.
湿式电机泵旋转时,轴23转动,通过键9传递扭矩带动推力盘2转动,液体流经推力盘2径向通孔后,一部分经推力盘2与推力轴瓦3间隙流出,但绝大部分流进滑动轴承端盖20内部第一通道13,然后经第二通道16流入圆锥筒14内部。由于旋叶17随轴23一起转动,含杂质液体进入圆锥筒14后,经旋转的旋叶17而产生强烈旋转,液体沿筒体呈螺旋形向圆锥筒14底端流动,密度大的固体颗粒在离心力作用下被甩向圆锥筒14的壁,并在重力作用下,沿圆锥筒14的壁下落流至靠近推力盘2的第二轴套18所开的径向通孔8和轴向孔4内,经过推力盘2内部轴向通道1,流回压力较低的C腔25内。净化后的清洁液体在圆锥筒14内由下而上作螺旋运动,且收缩向中心流动,最后通过第三通道19流出,润滑滑动轴承22。When the wet motor pump rotates, the shaft 23 rotates, and the torque transmitted through the key 9 drives the thrust plate 2 to rotate. After the liquid flows through the radial through hole of the thrust plate 2, part of the liquid flows out through the gap between the thrust plate 2 and the thrust bearing bush 3, but most of the liquid flows out. It enters the first channel 13 inside the sliding bearing end cover 20, and then flows into the inside of the conical cylinder 14 through the second channel 16. Since the rotary vane 17 rotates with the shaft 23, after the impurity-containing liquid enters the conical cylinder 14, it is strongly rotated by the rotating rotary vane 17, and the liquid flows spirally along the cylinder to the bottom of the conical cylinder 14, and the solid particles with high density Under the action of centrifugal force, it is thrown towards the wall of the conical cylinder 14, and under the action of gravity, it flows down the wall of the conical cylinder 14 to the radial through hole 8 and the axial hole opened by the second bushing 18 close to the thrust disc 2. 4, through the inner axial channel 1 of the thrust disc 2, it flows back into the C cavity 25 with lower pressure. The purified cleaning liquid makes a spiral movement from bottom to top in the conical cylinder 14 , and shrinks to flow toward the center, and finally flows out through the third channel 19 to lubricate the sliding bearing 22 .
图2所示为湿式电机泵现有滑动轴承结构示意图,现有的湿式电机泵运转时,推力盘与推力轴瓦的间隙小,压力损失大,无法为后续回路提供足够的冷却介质动力,影响湿式电机泵散热效果。本实用新型与图2所示的现有技术相比在滑动轴承端盖20内部开第一通道13,在滑动轴承端盖20、推力盘2、支架5、第一轴套15、第二轴套18及滑动轴承22围成的密封腔24内放置圆锥筒14,圆锥筒14底端设置辅助密封6,第二轴套18上设置旋叶17,达到除去杂质,减小滑动轴承磨损的作用,并且增加了湿式电机泵滑动轴承冷却循环回路压力。Figure 2 shows the schematic diagram of the existing sliding bearing structure of the wet motor pump. When the existing wet motor pump is running, the gap between the thrust plate and the thrust bearing bush is small, and the pressure loss is large, which cannot provide sufficient cooling medium power for the subsequent circuit, which affects the wet pump. Motor pump cooling effect. Compared with the prior art shown in Figure 2, the utility model opens the first channel 13 inside the sliding bearing end cover 20, and the sliding bearing end cover 20, the thrust plate 2, the bracket 5, the first shaft sleeve 15, the second shaft A conical cylinder 14 is placed in the sealing cavity 24 surrounded by the sleeve 18 and the sliding bearing 22. The bottom of the conical cylinder 14 is provided with an auxiliary seal 6, and the second shaft sleeve 18 is provided with a rotary vane 17 to remove impurities and reduce the wear of the sliding bearing. , and increased the wet motor pump sliding bearing cooling cycle circuit pressure.
应当理解,虽然本说明书是按照各个实施例描述的,但并非每个实施例仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this description is described according to various embodiments, not each embodiment only includes an independent technical solution, and this description of the description is only for clarity, and those skilled in the art should take the description as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本实用新型的可行性实施例的具体说明,它们并非用以限制本实用新型的保护范围,凡未脱离本实用新型技艺精神所作的等效实施例或变更均应包含在本实用新型的保护范围之内。A series of detailed descriptions listed above are only specific descriptions for the feasible embodiments of the present utility model, and they are not intended to limit the scope of protection of the present utility model. Embodiments or changes should be included within the protection scope of the present utility model.
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