CN205732465U - The pre-stamping die in traditional method of indicating the pronunciation of a Chinese character limit - Google Patents

The pre-stamping die in traditional method of indicating the pronunciation of a Chinese character limit Download PDF

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CN205732465U
CN205732465U CN201620107887.9U CN201620107887U CN205732465U CN 205732465 U CN205732465 U CN 205732465U CN 201620107887 U CN201620107887 U CN 201620107887U CN 205732465 U CN205732465 U CN 205732465U
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punch
die
thimble
mold
hole
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谢晋斌
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Shaoguan Dejia Auto Parts Co ltd
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Guangdong Jun Hui Auto Technology Ltd Co
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Abstract

本实用新型公开了反切边预冲模具,包括下模和与下模配合的上模;下模包括凹模板,凹模板上设有冲头孔;上模由下至上包括设于凹模板上方的退料板、设于退料板上的橡胶、设于退料板上方的上夹板和冲头,起缓冲作用橡胶设于上夹板和退料板之间,冲头上端设于上夹板,冲头穿过退料板,冲头下端的端部设有切边刀口;冲头孔位于和冲头下端配合的位置,模具合模时,切边刀口的部分侧壁伸入冲头孔中。本实用新型采用以上结构,合模时冲头向下运,调整合模高度使得切边刀口的部分侧壁伸入冲头孔中,从而避免因下一道精冲工序而产生的工件正面毛刺拉起的情况,提高产品质量,避免工序的增加以及加快生产效率;达到图纸要求,不影响周围尺寸。

The utility model discloses an anti-cut edge pre-punching die, which comprises a lower die and an upper die matched with the lower die; the lower die includes a concave template, and punch holes are arranged on the concave template; The stripping plate, the rubber on the stripping plate, the upper splint and the punch above the stripping plate, the buffer rubber is set between the upper splint and the stripping plate, the upper end of the punch is set on the upper splint, punching The head passes through the stripper plate, and the end of the lower end of the punch is provided with a trimming edge; the punch hole is located at a position matched with the lower end of the punch, and when the mold is closed, part of the side wall of the edge trimming edge extends into the punch hole. The utility model adopts the above structure, when the mold is closed, the punch moves downward, and the height of the mold clamping is adjusted so that part of the side wall of the cutting edge extends into the punch hole, thereby avoiding the burr on the front of the workpiece caused by the next fine blanking process. Improve the product quality, avoid the increase of the process and speed up the production efficiency; meet the requirements of the drawings without affecting the surrounding dimensions.

Description

反切边预冲模具Anti-trimming pre-punching die

技术领域 technical field

本实用新型涉及模具技术领域,具体涉及反切边预冲模具。 The utility model relates to the technical field of moulds, in particular to an anti-trimming pre-punching mould.

背景技术 Background technique

现有的汽车用钢背101(如图1和图2所示)生产工艺中,钢背101在经过压印工序后直接进入精冲工序。采用此工艺,钢背101在精冲后,压印处(如图2中A部位)会出现正面毛刺拉起的情况,导致产品检测时不合格,产品合格率低。如果产品产量过大,则需要安排员工对产品进行毛刺打磨抛光,如此一来,则不得不增加了一个工位,人工成本增加,同时,生产效率也会被降低。 In the existing production process of the steel back 101 for automobiles (as shown in FIGS. 1 and 2 ), the steel back 101 directly enters the fine blanking process after the embossing process. With this process, after the fine blanking of the steel back 101, the front burrs will be pulled up at the embossed part (A part in Fig. 2), which will lead to unqualified product inspection and a low product pass rate. If the output of the product is too large, it is necessary to arrange employees to grind and polish the burr of the product. In this way, one station has to be added, the labor cost will increase, and the production efficiency will also be reduced.

为了避免局部加工导致精冲时出现正面毛刺问题,可利用预冲的原理,在压印后增加反切边工序,将钢背产品先预冲一半,预冲后的钢背101形成如图3所示的钢背切边结构102,则精冲后的钢背101在B部位不会产生毛刺。但是目前还未有针对此反切边工序设计出专用的反切边预冲模具。 In order to avoid the problem of front burrs during fine blanking caused by local processing, the principle of pre-punching can be used to add a reverse trimming process after embossing, and half of the steel back product is pre-punched first, and the steel back 101 after pre-punching is formed as shown in Figure 3 If the edge trimming structure 102 of the steel back is shown, the steel back 101 after fine blanking will not produce burrs at the B position. But there is no special reverse trimming pre-punching die designed for this reverse trimming process at present.

实用新型内容 Utility model content

本实用新型的目的在于公开了反切边预冲模具,解决未针对钢背的反切边工序设计出专用的反切边预冲模具,导致钢背在后续精冲工序中正面毛刺拉起的问题。 The purpose of the utility model is to disclose a reverse trimming pre-punching die, which solves the problem that a special reverse trimming pre-punching die is not designed for the reverse trimming process of the steel back, which leads to the problem that the front burrs of the steel back are pulled up in the subsequent fine blanking process.

为达到上述目的,本实用新型采用如下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

反切边预冲模具,包括下模和与下模配合的上模;下模包括凹模板,凹模板上设有冲头孔;上模由下至上包括设于凹模板上方的退料板、设于退料板上的橡胶、设于退料板上方的上夹板和冲头,起缓冲作用橡胶设于上夹板和退料板之间,冲头上端设于上夹板,冲头穿过退料板,冲头下端的端部设有切边刀 口;冲头孔位于和冲头下端配合的位置,模具合模时,切边刀口的部分侧壁伸入冲头孔中。 The reverse edge trimming pre-punching mold includes a lower mold and an upper mold matched with the lower mold; the lower mold includes a concave template, and punch holes are arranged on the concave template; The rubber on the stripper plate, the upper splint and the punch above the stripper plate, the buffer rubber is set between the upper splint and the stripper plate, the upper end of the punch is set on the upper splint, and the punch passes through the stripper plate, the end of the lower end of the punch is provided with a trimming knife edge; the punch hole is located at a position matched with the lower end of the punch, and when the mold is closed, part of the side wall of the trimming knife edge extends into the punch hole.

进一步,所述切边刀口的截面为直角形。 Further, the cross section of the cutting edge is rectangular.

进一步,所述下模由下至上包括下模座、设于下模座上的下垫板、设于下垫板上的所述凹模板;下模座、下垫板和凹模板通过连接件固接。 Further, the lower mold includes a lower mold base, a lower backing plate on the lower mold base, and a concave template on the lower backing plate from bottom to top; the lower mold base, the lower backing plate and the concave template pass through the connecting piece Fixed.

进一步,所述下模还包括定位销,定位销设于所述凹模板;所述退料板设有与定位销配合的定位孔。 Further, the lower die also includes positioning pins, which are arranged on the concave template; the stripper plate is provided with positioning holes that cooperate with the positioning pins.

进一步,所述下模还包括用于退料的顶针;所述下模座和所述下垫板形成顶针沉孔,顶针设有沉头且通过沉头和顶针沉孔活动卡接,实现在顶针沉孔中位移;所述凹模板设有位于顶针沉孔上的顶针通孔,顶针通孔和顶针相配合且容顶针通过。 Further, the lower mold also includes a thimble for returning materials; the lower mold base and the lower backing plate form a countersunk hole for the thimble, and the thimble is provided with a countersunk head and is movably clamped through the countersunk head and the countersunk hole of the thimble to realize Displacement in the counterbore of the thimble; the concave template is provided with a through hole for the thimble located on the counterbore of the thimble, and the through hole of the thimble cooperates with the thimble and allows the thimble to pass through.

进一步,还包括设于所述上夹板的导柱和设于所述凹模板的导套,导柱和导套位于相互配合的位置。 Further, it also includes a guide post arranged on the upper splint and a guide sleeve provided on the concave template, and the guide post and the guide sleeve are located at positions that cooperate with each other.

进一步,所述上模由下至上还包括设于所述上夹板上的上模座和设于上模座上的模柄;上模座、上夹板、所述橡胶和所述退料板通过连接件固接,上模座和上夹板通过连接件固接。 Further, the upper mold also includes an upper mold base on the upper clamping plate and a die handle on the upper mold base from bottom to top; the upper mold base, the upper clamping plate, the rubber and the stripper plate pass through The connecting piece is fixedly connected, and the upper mold base and the upper splint are fixedly connected through the connecting piece.

现有技术相比,本实用新型的有益效果: Compared with the prior art, the utility model has the beneficial effects:

1、本实用新型采用在冲头下端设有切边刀口的结构,合模时冲头向下运,调整合模高度使得切边刀口的部分侧壁伸入冲头孔中,冲头切到工件厚度的一半左右,在不影响工件使用性能和预计外观的情况下,利用冲头的切边刀口预冲衔接,采用小间隙冲裁,导向间隙不得大于切边间隙,从而避免因精冲工序而产生的工件正面毛刺拉起的情况,提高产品质量,避免工序的增加以及加快生产效率;同时在确保工件斜边不产生毛刺情况下,达到图纸要求,不影响周 围尺寸。 1. The utility model adopts a structure with a trimming knife edge at the lower end of the punch. When the mold is closed, the punch is moved downward, and the height of the mold clamping is adjusted so that part of the side wall of the trimming knife edge extends into the punch hole, and the punch cuts to About half of the thickness of the workpiece, without affecting the performance and expected appearance of the workpiece, use the trimming edge of the punch to pre-puncher and connect, use small gap punching, the guide gap should not be greater than the trimming gap, so as to avoid the fine blanking process The burr on the front of the workpiece is pulled up, which improves product quality, avoids the increase of the process and speeds up the production efficiency; at the same time, it meets the requirements of the drawing without affecting the surrounding dimensions while ensuring that the hypotenuse of the workpiece does not produce burrs.

2、采用橡胶的结构对退料板缓冲,延长模具的使用寿命。同时橡胶利用回弹力和顶针配合共同顶出工件,结构简单且效果好。 2. The rubber structure is used to buffer the stripping plate to prolong the service life of the mold. At the same time, the rubber utilizes the resilience and the thimble to jointly eject the workpiece, with a simple structure and good effect.

附图说明 Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, those skilled in the art can also obtain other drawings based on these drawings without paying creative labor.

图1是现有钢背的正视示意图; Fig. 1 is the front schematic diagram of existing steel back;

图2是图1中L部位的沿着M-M方向的局部剖面示意图; Fig. 2 is a schematic partial cross-sectional view of the L portion in Fig. 1 along the M-M direction;

图3是图2经过本实用新型反切边预冲后的示意图; Fig. 3 is a schematic diagram of Fig. 2 after the reverse trimming and pre-flushing of the utility model;

图4是本实用新型反切边预冲模具实施例的剖视示意图; Fig. 4 is a schematic cross-sectional view of an embodiment of the reverse trimming pre-punching die of the present invention;

图5是图4中I部分的放大示意图。 FIG. 5 is an enlarged schematic view of part I in FIG. 4 .

图中,1-下模座;2-下垫板;3-凹模板;31-冲头孔;32-顶针通孔;4-退料板;41-定位孔;5-橡胶;6-上夹板;7-上模座;8-模柄;9-冲头;91-切边刀口;10-定位销;11-顶针;111-沉头;12-顶针沉孔;13-导柱;14-导套;101-钢背;102-钢背切边结构。 In the figure, 1-lower mold base; 2-lower backing plate; 3-concave template; 31-punch hole; 32-thimble through hole; 4-removal plate; 41-positioning hole; Plywood; 7-upper die base; 8-die handle; 9-punch; 91-trimming edge; 10-locating pin; 11-thimble; 111-sunk head; - guide sleeve; 101 - steel back; 102 - trimming structure of steel back.

具体实施方式 detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.

如图4和图5实施例所示反切边预冲模具,包括下模和与下模配合的上模。下模由下至上包括下模座1、设于下模座1上的下垫板2、设于下垫板2上的凹 模板3。上模由下至上包括设于凹模板3上方的退料板4、设于退料板4上的橡胶5、设于退料板4上方的上夹板6、设于上夹板6上的上模座7、设于上模座7上的模柄8和冲头9。橡胶5设于上夹板6和退料板4之间,起缓冲作用。冲头9的上端设于上夹板6,冲头9穿过退料板4,冲头下端的端部设有用于形成工件切边结构(例如钢背切边结构102)的切边刀口91,切边刀口91的截面为直角形。凹模板3上设有冲头孔31,冲头孔31位于和冲头下端配合的位置,本实施例合模时,切边刀口91的部分侧壁伸入冲头孔31中。 As shown in the embodiment of Fig. 4 and Fig. 5, the back trimming pre-punching die includes a lower die and an upper die matched with the lower die. Lower mold comprises lower die base 1, the lower backing plate 2 that is located on the lower die base 1, the concave template 3 that is located on the lower backing plate 2 from bottom to top. From bottom to top, the upper mold includes the stripper plate 4 above the concave template 3, the rubber 5 on the stripper plate 4, the upper splint 6 above the stripper plate 4, and the upper mold on the upper splint 6. Seat 7, die handle 8 and punch 9 that are located on the upper die seat 7. The rubber 5 is arranged between the upper splint 6 and the stripping plate 4 to play a buffering role. The upper end of the punch 9 is arranged on the upper splint 6, the punch 9 passes through the stripper plate 4, and the end of the lower end of the punch is provided with a trimming edge 91 for forming a workpiece trimming structure (such as a steel back trimming structure 102), The cross section of edge trimming knife edge 91 is rectangular. Die template 3 is provided with punch hole 31, and punch hole 31 is positioned at the position that cooperates with the lower end of punch, and when the present embodiment closes mold, part side wall of trimming knife edge 91 stretches in the punch hole 31.

下模还包括定位销10和用于顶出工件实现退料的顶针11。退料板4设有与定位销10配合的定位孔41,定位销10设于凹模板3,合模时定位销10穿过工件(例如钢背101)并伸入定位孔41中,下模座7和下垫板2形成顶针沉孔12,顶针11设有沉头111且通过沉头111和顶针沉孔12活动卡接,实现在顶针沉孔12中位移。凹模板3设有位于顶针沉孔12上的顶针通孔32,顶针通孔32和顶针11相配合且容顶针11通过。退料时顶针11在顶针沉孔12和顶针通孔32中上移至模具的型腔中并将钢背101顶出型腔。 The lower die also includes a positioning pin 10 and a thimble 11 for ejecting the workpiece to realize material return. The stripper plate 4 is provided with a positioning hole 41 cooperating with the positioning pin 10, and the positioning pin 10 is arranged on the concave template 3. When the mold is closed, the positioning pin 10 passes through the workpiece (such as a steel back 101) and extends into the positioning hole 41, and the lower mold The seat 7 and the lower backing plate 2 form a countersunk hole 12 for the thimble, and the thimble 11 is provided with a countersunk head 111 and is movably engaged with the countersunk 111 and the countersunk hole 12 of the thimble to realize displacement in the countersunk hole 12 of the thimble. The concave template 3 is provided with a thimble through hole 32 located on the thimble counterbore 12 , and the thimble through hole 32 cooperates with the thimble 11 and allows the thimble 11 to pass through. When returning the material, the thimble 11 moves up in the cavity of the mold in the thimble sink hole 12 and the thimble through hole 32 and pushes the steel back 101 out of the cavity.

本实施例还包括设于上夹板6的导柱13和设于凹模板3的导套14,导柱13和导套14位于相互配合的位置,实现为开模、合模导向。 This embodiment also includes a guide post 13 arranged on the upper splint 6 and a guide sleeve 14 provided on the concave template 3. The guide post 13 and the guide sleeve 14 are located at positions that cooperate with each other to realize mold opening and mold closing guidance.

下模座1、下垫板2、凹模板3通过连接件15(例如螺杆)固接。上模座7、上夹板6、橡胶5和退料板4通过连接件15固接,上模座7和上夹板6通过连接件固接。 The lower mold base 1, the lower backing plate 2, and the concave template 3 are fixedly connected by a connecting piece 15 (such as a screw rod). The upper mold base 7, the upper splint 6, the rubber 5 and the stripper plate 4 are fixedly connected by the connecting piece 15, and the upper mold base 7 and the upper splint 6 are fixedly connected by the connecting piece.

作为对本实施例的进一步说明,现说明其工作原理:钢背101的正面朝下,由定位销10、冲头9定位并安装在凹模板3和退料板4形成的模具型腔中;合模时,冲头9向下运动,调整合模高度使得切边刀口91的部分侧壁伸入冲头孔中,冲头切到钢背101厚度的一半左右。模具开模是则由顶针11顶出工件,同 时橡胶5利用回弹力顶出工件。采用切边刀口预冲衔接去毛刺,此技术方案是在模具设计的过程中,在精冲模具前增加一个反切边工序,利用本实施例将工件在厚度方向上先预冲一半,从而避免因精冲工序而产生的工件正面毛刺拉起的情况,提高产品质量,避免工序的增加以及加快生产效率。 As a further description of this embodiment, its working principle is now described: the front of the steel back 101 is facing downward, positioned by the positioning pin 10 and the punch 9 and installed in the mold cavity formed by the concave template 3 and the stripper plate 4; When moulding, the punch 9 moves downwards, and the mold clamping height is adjusted so that part of the sidewall of the trimming knife edge 91 stretches into the punch hole, and the punch cuts to about half of the thickness of the steel back 101. Mold opening is then ejected workpiece by thimble 11, and rubber 5 utilizes resilience to eject workpiece simultaneously. The trimming edge is used for pre-punching and deburring. This technical solution is to add a reverse trimming process before the fine-blanking die in the process of die design. Using this embodiment, the workpiece is pre-punched halfway in the thickness direction, thereby avoiding the The burrs on the front of the workpiece produced by the fine blanking process can improve product quality, avoid the increase of processes and speed up production efficiency.

本实施例的其它结构参见现有技术。 For other structures of this embodiment, refer to the prior art.

本实用新型并不局限于上述实施方式,如果对本实用新型的各种改动或变型不脱离本实用新型的精神和范围,倘若这些改动和变型属于本实用新型的权利要求和等同技术范围之内,则本实用新型也意图包含这些改动和变型。 The utility model is not limited to the above-mentioned embodiment, if the various changes or modifications of the utility model do not depart from the spirit and scope of the utility model, if these changes and modifications belong to the claims of the utility model and within the equivalent technical scope, Then the utility model also intends to include these modifications and variations.

Claims (7)

1.反切边预冲模具,其特征在于:包括下模和与下模配合的上模;下模包括凹模板,凹模板上设有冲头孔;上模由下至上包括设于凹模板上方的退料板、设于退料板上的橡胶、设于退料板上方的上夹板和冲头,起缓冲作用橡胶设于上夹板和退料板之间,冲头上端设于上夹板,冲头穿过退料板,冲头下端的端部设有切边刀口;冲头孔位于和冲头下端配合的位置,模具合模时,切边刀口的部分侧壁伸入冲头孔中。1. Anti-trimming pre-punching die, characterized in that: it includes a lower mold and an upper mold matched with the lower mold; the lower mold includes a concave template, and the concave template is provided with a punch hole; the upper mold is arranged above the concave template from bottom to top The stripper, the rubber on the stripper, the upper splint and the punch above the stripper, the buffer rubber is set between the upper splint and the stripper, and the upper end of the punch is set on the upper splint. The punch passes through the stripper plate, and the lower end of the punch is provided with a cutting edge; the punch hole is located at the position matched with the lower end of the punch, when the mold is closed, part of the side wall of the edge cutting edge extends into the punch hole . 2.根据权利要求1所述反切边预冲模具,其特征在于:所述切边刀口的截面为直角形。2. The pre-punching die according to claim 1, characterized in that: the cross-section of the trimming edge is right-angled. 3.根据权利要求1所述反切边预冲模具,其特征在于:所述下模由下至上包括下模座、设于下模座上的下垫板、设于下垫板上的所述凹模板;下模座、下垫板和凹模板通过连接件固接。3. According to claim 1, the reverse edge trimming die is characterized in that: the lower mold comprises a lower mold base, a lower backing plate arranged on the lower mold base, and the said lower backing plate arranged on the lower backing plate from bottom to top. The concave formwork; the lower mold base, the lower backing plate and the concave formwork are fixedly connected by connecting pieces. 4.根据权利要求3所述反切边预冲模具,其特征在于:所述下模还包括定位销,定位销设于所述凹模板;所述退料板设有与定位销配合的定位孔。4. According to claim 3, the reverse edge trimming pre-punching die is characterized in that: the lower die also includes positioning pins, and the positioning pins are arranged on the concave die plate; the stripping plate is provided with positioning holes that cooperate with the positioning pins . 5.根据权利要求3或4所述反切边预冲模具,其特征在于:所述下模还包括用于退料的顶针;所述下模座和所述下垫板形成顶针沉孔,顶针设有沉头且通过沉头和顶针沉孔活动卡接,实现在顶针沉孔中位移;所述凹模板设有位于顶针沉孔上的顶针通孔,顶针通孔和顶针相配合且容顶针通过。5. According to claim 3 or 4, the reverse trimming pre-punching die is characterized in that: the lower die also includes a thimble for returning material; There is a countersunk head and the movement of the countersunk head and the countersink hole of the thimble realizes the displacement in the countersink hole of the thimble; the concave template is provided with a through hole of the thimble on the countersink hole of the thimble, and the through hole of the thimble matches the thimble and accommodates the thimble pass. 6.根据权利要求1至3任意一项所述反切边预冲模具,其特征在于:还包括设于所述上夹板的导柱和设于所述凹模板的导套,导柱和导套位于相互配合的位置。6. The pre-punching die according to any one of claims 1 to 3, characterized in that: it also includes a guide post arranged on the upper splint and a guide sleeve provided on the concave template, the guide post and the guide sleeve in a coordinating position. 7.根据权利要求1至3任意一项所述反切边预冲模具,其特征在于:所述上模由下至上还包括设于所述上夹板上的上模座和设于上模座上的模柄;上模座、上夹板、所述橡胶和所述退料板通过连接件固接,上模座和上夹板通过连接件固接。7. According to any one of claims 1 to 3, the reverse trimming pre-punching die is characterized in that: the upper die also includes an upper die seat arranged on the upper clamping plate and an upper die seat arranged on the upper die seat from bottom to top. The mold handle; the upper mold base, the upper splint, the rubber and the stripper are fixed through the connecting piece, and the upper mold base and the upper splint are fixed through the connecting piece.
CN201620107887.9U 2016-02-02 2016-02-02 The pre-stamping die in traditional method of indicating the pronunciation of a Chinese character limit Expired - Lifetime CN205732465U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108772463A (en) * 2018-07-18 2018-11-09 深圳数码模汽车技术有限公司 A kind of automobile mould product fine cut gap adjusting apparatus and fine cut technique

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108772463A (en) * 2018-07-18 2018-11-09 深圳数码模汽车技术有限公司 A kind of automobile mould product fine cut gap adjusting apparatus and fine cut technique
CN108772463B (en) * 2018-07-18 2023-10-24 深圳数码模汽车技术有限公司 Device for adjusting fine cutting gap of automobile die product and fine cutting process

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