CN205731731U - The spray-painting production line that a kind of PLC controls - Google Patents

The spray-painting production line that a kind of PLC controls Download PDF

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Publication number
CN205731731U
CN205731731U CN201620059418.4U CN201620059418U CN205731731U CN 205731731 U CN205731731 U CN 205731731U CN 201620059418 U CN201620059418 U CN 201620059418U CN 205731731 U CN205731731 U CN 205731731U
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CN
China
Prior art keywords
spray
painting
production line
detection device
plc controls
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Expired - Fee Related
Application number
CN201620059418.4U
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Chinese (zh)
Inventor
叶永强
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JIANYI INDUSTRY Co Ltd DONGGUAN CITY
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JIANYI INDUSTRY Co Ltd DONGGUAN CITY
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Priority to CN201620059418.4U priority Critical patent/CN205731731U/en
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Publication of CN205731731U publication Critical patent/CN205731731U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Spray Control Apparatus (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)

Abstract

This utility model discloses the spray-painting production line that a kind of PLC controls, the dust arrester including a frame, being located in frame, deviation correcting device, spray-painting plant, detection device, gas concentration unit, transmission track, control system;Dust arrester, deviation correcting device, spray-painting plant, detection device set gradually along the trend of transmission track, gas concentration unit is arranged between spray-painting plant and detection device, control system is connected with described dust arrester, deviation correcting device, spray-painting plant, detection device, gas concentration unit, transmission track respectively, and controls its duty.The spray-painting production line that this utility model PLC controls, by arranging dust arrester, deviation correcting device, spray-painting plant, detection device, gas concentration unit along frame transmission track, it is possible to workpiece efficiently quickly completes dedusting, positions, spray paint and detect operation.Reaching speed of production fast, the cycle is short, while reducing labor intensity, it is ensured that product quality, improves production efficiency and conforming product rate.

Description

The spray-painting production line that a kind of PLC controls
Technical field
This utility model relates to paint spraying mechanical technical field, is specifically related to the spray-painting production line that a kind of PLC controls.
Background technology
The manufacturings such as furniture item, under current overall situation, especially after China's entry into the WTO, enterprise increasingly faces globalized competetion, in order to survive in modern competition market environment, enterprise otherwise the open close competitiveness crossing technological innovation/improve oneself.The competition theme of Chinese manufacturing enters the overall technique such as Yield and quality and the cost competition epoch now.
At present, many furniture item manufacturers, in order to protect product or increase the visual effect of product external surfaces, all coat paint vehicle on product surface, and great majority are manual operation.Universal along with Mechanized Processing, machinery sprays paint and instead of traditional craft the most at leisure and spray paint pattern.This kind of machinery sprays paint each with different design concepts, makes every effort to reach the use requirement of different user.Although but this kind of machinery paint spraying apparatus can substantially meet use requirement, but be substantially all use unit distributing technology, be only capable of producing single operation, when needs complete another operation or more time, it would be desirable to transfer to complete on another equipment.
For low manufacturing cost, short manufacturing cycle and improve product quality, to reduce the demand such as artificial increasingly urgent, traditional distributing mechanization manufacturing technology can not meet the demand in market, it is necessary to develops the automatic processing device under new Automated condtrol and technology.
Utility model content
For the problems referred to above, the purpose of this utility model is, it is provided that a kind of consume energy low and spraying rate and spray-painting production line that the good automatization PLC of spraying effect controls.
For achieving the above object, this utility model be the technical scheme is that
The spray-painting production line that a kind of PLC controls, it is characterised in that include a frame, the dust arrester being located in frame, deviation correcting device, spray-painting plant, detection device, gas concentration unit, transmission track, control system;Described dust arrester, deviation correcting device, spray-painting plant, detection device set gradually along the trend of transmission track, described gas concentration unit is arranged between spray-painting plant and detection device, and described transmission track is sequentially communicated described dust arrester, deviation correcting device, spray-painting plant, detection device;Described control system is connected with described dust arrester, deviation correcting device, spray-painting plant, detection device, gas concentration unit, transmission track respectively, and controls its duty.
Further, described dust arrester is provided with air compressor and dust suction fan housing, and described dust suction fan housing is passed through compressed air and removes absorption dust on workpiece to be added, microactuator suspension small particles of pollution thing.
Further, described deviation correcting device includes two pushing meanss be arrangeding in parallel, and described pushing means is fixed with stereotype plate.
Further, described spray-painting plant includes the sealed compartment that sprays paint, described in spray paint and be provided with multiple head that sprays paint in sealed compartment.
Further, spray paint described in be additionally provided with in sealed compartment and seal the sensor of indoor environment and for judging that this sealing indoor environment, whether more than former pre-set threshold, and is reduced to the actuator of former threshold value for detection in real time.
Further, described sensor includes temperature sensor and humidity sensor.
Further, described detection device includes detecting cabin, is provided with constant temperature generator and harvester in described detection cabin.
Further, described gas concentration unit includes gas recovery capsule, is provided with gas trousers and gas absorption tank in described gas recovery capsule, and described gas trousers is provided with multiple pipeline, and be connected with the sealed compartment that sprays paint, detection cabin respectively by pipeline, it is provided with controlled valve in the plurality of pipeline.
Further, described gas absorption tank uses water as absorbing medium.
The beneficial effects of the utility model are: this Production Line Configured is reasonable, automaticity is high, by arranging dust arrester, deviation correcting device, spray-painting plant, detection device, gas concentration unit along frame transmission track, efficiently quickly workpiece can be completed dedusting, position, spray paint and detect operation, reach speed of production fast, cycle is short, while reducing labor intensity, it is ensured that product quality, improve production efficiency and conforming product rate, reduce the comprehensive manufacturing cost of product.
Below in conjunction with the accompanying drawings with detailed description of the invention, this utility model is further illustrated.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the spray-painting production line that this utility model PLC controls;
Fig. 2 is the structural representation of this utility model deviation correcting device 3;
Fig. 3 is the structural representation of this utility model gas concentration unit 6.
In figure: 1. frame 2. dust arrester 3. deviation correcting device 4. spray-painting plant 5. detects device 6. gas concentration unit 7. transmission track 8. workpiece 20. dust suction fan housing 30. pushing means 31. stereotype plate 40. and sprays paint 41. sensor 50. constant temperature generator 51. harvester.
Detailed description of the invention
Embodiment 1: see Fig. 1~Fig. 3, the spray-painting production line that the PLC that the productions such as a kind of furniture that the present embodiment provides use controls, the dust arrester 2 including a frame 1, being located in frame 1, deviation correcting device 3, spray-painting plant 4, detection device 5, gas concentration unit 6, transmission track 7, control system;Dust arrester 2, deviation correcting device 3, spray-painting plant 4, detection device 5 set gradually along the trend of transmission track 7, gas concentration unit 6 is arranged between spray-painting plant 4 and detection device 5, and transmission track 7 is sequentially communicated dust arrester 2, deviation correcting device 3, spray-painting plant 4, detection device 5;Control system is connected with dust arrester 2, deviation correcting device 3, spray-painting plant 4, detection device 5, gas concentration unit 6, transmission track 7, and controls its duty respectively.
Workpiece 8, before entering painting process, because the pollutant such as the dust in air, suspension molecule can adsorb on the surface of workpiece 8 to be painted, affects the factor of its quality in the course of processing.For improving product painting quality, hereby need before spraying paint, treat painting workpieces 8 and carry out dust removal process, there is obvious dust removing effects.Dust arrester 2 is provided with air compressor and dust suction fan housing 20, and dust suction fan housing 20 is passed through compressed air and removes absorption dust on workpiece 8 to be added, microactuator suspension small particles of pollution thing.
Before entering positioning process, because workpiece 8 pose pattern is lack of standardization, increase following process difficulty.Deviation correcting device 3 includes two pushing meanss 30 be arrangeding in parallel, and pushing means 30 is fixed with stereotype plate 31.
Spray-painting plant 4 includes the sealed compartment that sprays paint, and is provided with and multiple sprays paint 40 in the sealed compartment that sprays paint.Owing to multiple spraying paint 40 sprays mist of oil uniform fold on workpiece 8 surface, spray paint to be additionally provided with in sealed compartment and seal the sensor 41 of indoor environment and for judging that this sealing indoor environment, whether more than former pre-set threshold, and is reduced to the actuator of former threshold value for detection in real time.Sensor 41 includes temperature sensor and humidity sensor.
Detection device 5 includes detecting cabin, and detection is provided with constant temperature generator 50 and harvester 51 in cabin.Constant temperature generator 50 to being passed through steam and keeping a period of time in detection cabin, utilizes high-temperature vapour to promote volatile contaminant quickly to discharge by multiple hot-air mouths, reaches minimum standards reducing volatile concentrations.Constant temperature generator 50 can adjust accordingly steam temperature according to thing to be checked (sheet material, plastics or metal) and it is promoted volatilization, and will not hot melt deformation.Releaser content is sampled and is transferred to control electricity cabinet by harvester 51, is shown whether releaser content meets the requirements by controlling electricity cabinet analysis.
Gas concentration unit 6 includes gas recovery capsule, gas trousers 60 and gas absorption tank 61 it is provided with in gas recovery capsule, gas trousers 60 is provided with multiple pipeline, and is connected with the sealed compartment that sprays paint, detection cabin respectively by pipeline, is provided with controlled valve in multiple pipelines.Gas absorption tank 61 uses water as absorbing medium.
The present embodiment 2:
The present embodiment is essentially identical with the structure of embodiment 1, including dust arrester 2, deviation correcting device 3, spray-painting plant 4, detection device 5, gas concentration unit 6, transmission track 7, control system, one of its difference place is: also include cutter sweep, this cutter sweep is arranged on the front portion of dust arrester 2, and this cutter sweep is numerical control laser cutter or CUT.
The above, be only preferred embodiment of the present utility model, and this utility model is not made any pro forma restriction.Any those of ordinary skill in the art, without departing under technical solutions of the utility model ambit, technical solutions of the utility model are made many possible variations and modification by the method and the technology contents that all may utilize the disclosure above, or are revised as the Equivalent embodiments of equivalent variations.Therefore every content without departing from technical solutions of the utility model, the equivalence change made according to the shape of this utility model, structure and principle, all should be covered by protection domain of the present utility model.

Claims (9)

1. the spray-painting production line that a PLC controls, it is characterised in that include a frame, the dust arrester being located in frame, deviation correcting device, spray-painting plant, detection device, gas concentration unit, transmission track, control system;Described dust arrester, deviation correcting device, spray-painting plant, detection device set gradually along the trend of transmission track, described gas concentration unit is arranged between spray-painting plant and detection device, and described transmission track is sequentially communicated described dust arrester, deviation correcting device, spray-painting plant, detection device;Described control system is connected with described dust arrester, deviation correcting device, spray-painting plant, detection device, gas concentration unit, transmission track respectively, and controls its duty.
The spray-painting production line that the most according to claim 1, PLC controls, it is characterised in that described dust arrester is provided with air compressor and dust suction fan housing, described dust suction fan housing is passed through compressed air and removes absorption dust on workpiece to be added, microactuator suspension small particles of pollution thing.
The spray-painting production line that the most according to claim 1, PLC controls, it is characterised in that described deviation correcting device includes two pushing meanss be arrangeding in parallel, and described pushing means is fixed with stereotype plate.
The spray-painting production line that the most according to claim 1, PLC controls, it is characterised in that described spray-painting plant includes the sealed compartment that sprays paint, described in spray paint and be provided with multiple head that sprays paint in sealed compartment.
The spray-painting production line that the most according to claim 4, PLC controls, it is characterized in that, it is additionally provided with in the described sealed compartment that sprays paint and seals the sensor of indoor environment and for judging that whether this sealing indoor environment is more than former pre-set threshold, and be reduced to the actuator of former threshold value for detection in real time.
The spray-painting production line that the most according to claim 5, PLC controls, it is characterised in that described sensor includes temperature sensor and humidity sensor.
The spray-painting production line that the most according to claim 1, PLC controls, it is characterised in that described detection device includes detecting cabin, is provided with constant temperature generator and harvester in described detection cabin.
The spray-painting production line that the most according to claim 1, PLC controls, it is characterized in that, described gas concentration unit includes gas recovery capsule, it is provided with gas trousers and gas absorption tank in described gas recovery capsule, described gas trousers is provided with multiple pipeline, and be connected with the sealed compartment that sprays paint, detection cabin respectively by pipeline, it is provided with controlled valve in the plurality of pipeline.
The spray-painting production line that the most according to claim 8, PLC controls, it is characterised in that described gas absorption tank uses water as absorbing medium.
CN201620059418.4U 2016-01-21 2016-01-21 The spray-painting production line that a kind of PLC controls Expired - Fee Related CN205731731U (en)

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CN201620059418.4U CN205731731U (en) 2016-01-21 2016-01-21 The spray-painting production line that a kind of PLC controls

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108144784A (en) * 2018-01-17 2018-06-12 南京海创表面处理技术有限公司 Cast magnesium alloy product spray painting processing unit
CN108504982A (en) * 2018-05-25 2018-09-07 基迈克材料科技(苏州)有限公司 Paint finishing
CN108499770A (en) * 2018-03-26 2018-09-07 中国工程物理研究院化工材料研究所 The control system of automatic ration spraying
CN110773367A (en) * 2019-12-11 2020-02-11 东莞华力机械有限公司 Intelligent environmental protection production line that sprays paint
CN110841855A (en) * 2019-12-11 2020-02-28 东莞华力机械有限公司 Environment-friendly paint spraying production line
CN112570187A (en) * 2020-12-04 2021-03-30 安徽坤源铝业有限公司 Paint spraying apparatus is used in aluminum plate production
CN113953125A (en) * 2021-11-30 2022-01-21 广州市尤特新材料有限公司 Dust collecting system for spraying equipment and thermal spraying method

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108144784A (en) * 2018-01-17 2018-06-12 南京海创表面处理技术有限公司 Cast magnesium alloy product spray painting processing unit
CN108499770A (en) * 2018-03-26 2018-09-07 中国工程物理研究院化工材料研究所 The control system of automatic ration spraying
CN108499770B (en) * 2018-03-26 2019-07-23 中国工程物理研究院化工材料研究所 The control system of automatic ration spraying
CN108504982A (en) * 2018-05-25 2018-09-07 基迈克材料科技(苏州)有限公司 Paint finishing
CN110773367A (en) * 2019-12-11 2020-02-11 东莞华力机械有限公司 Intelligent environmental protection production line that sprays paint
CN110841855A (en) * 2019-12-11 2020-02-28 东莞华力机械有限公司 Environment-friendly paint spraying production line
CN112570187A (en) * 2020-12-04 2021-03-30 安徽坤源铝业有限公司 Paint spraying apparatus is used in aluminum plate production
CN112570187B (en) * 2020-12-04 2022-05-10 安徽坤源铝业有限公司 Paint spraying apparatus is used in aluminum plate production
CN113953125A (en) * 2021-11-30 2022-01-21 广州市尤特新材料有限公司 Dust collecting system for spraying equipment and thermal spraying method

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161130

Termination date: 20190121