CN205731147U - KLP-602 special water curtain style solidification pelletize cylinder assembly - Google Patents
KLP-602 special water curtain style solidification pelletize cylinder assembly Download PDFInfo
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- CN205731147U CN205731147U CN201620617118.3U CN201620617118U CN205731147U CN 205731147 U CN205731147 U CN 205731147U CN 201620617118 U CN201620617118 U CN 201620617118U CN 205731147 U CN205731147 U CN 205731147U
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Abstract
nullThe utility model discloses a kind of KLP-602 special water curtain style solidification pelletize cylinder assembly，Main by the pelletize cylinder body with small-angle cylinder bottom、Umbrella fluid means、Atomising device、Form with control system，Atomising device is mainly prepared liquid import by KLP-602、Preparation liquid distribution pipe、Compressed air inlet、Gas service pipes、A series of atomizers and a series of connection flexible pipe composition，Umbrella fluid means is mainly made up of calcium chloride umbrella shape shower nozzle and umbrella tray，This utility model KLP-602 material liquid is after preposition mixing Fan-shaped Spray Atomizer，Fine droplet can be caused to become fan-shaped uniform directive umbrella pelletize，Ensure that calcium chloride solution can form the umbrella liquid stream layer of uniformly continuous simultaneously，KLP-602 material liquid contacts with calcium chloride solution at this and solidifies，And the calcium chloride solution through constantly flowing flows into the small-angle cylinder bottom of pelletize cylinder body together，It is output through pneumatic cylinder bottom control valve，Thus carry out seriality pelletize production.
Description
Technical field
This utility model relates to a kind of prilling granulator, particularly relates to a kind of mixing cured prilling granulator of liquid stream, is applied to
Protease solidification granulating technique field.
Background technology
KLP-602 sodium alginate micro ball is the upgrading products of antalzyme protein enzyme, manufactures experimently through laboratory for many years, oneself
Know that KLP-602 sodium alginate feed liquid can condense rapidly the characteristic forming microsphere, profit with calcium chloride solution after meeting
Use this characteristic, KLP-602 material liquid can be made first to condense pelletize in calcium chloride solution, further take out this damp granules and enter
Enter airpillow-dry, the KLP-602 granule that final acquisition is dried.But during this cohesion pelletize, to lysozyme dimerization
Body material liquid enter calcium chloride solution time dispersion require the highest, dispersion deficiency drop can be caused excessive, it is thus achieved that lysozyme dimerization
Body granule is the most excessive, is unfavorable for product quality, and disperses meticulous meeting to cause drop too small, it is thus achieved that KLP-602 granule also
Too small and be difficult to capture, cause product to lose.Above-mentioned experiment requirement can be solved currently without a kind of device, and reach even
The equipment that the KLP-602 material liquid cohesion pelletize of continuous property produces.Therefore, this becomes a current technology urgently to be resolved hurrily
Problem.
Utility model content
In order to solve prior art problem, the purpose of this utility model is the deficiency overcoming prior art to exist, it is provided that
A kind of KLP-602 special water curtain style solidification pelletize cylinder assembly, it is ensured that solidify pelletize at the special water curtain style of KLP-602
Time, preferable KLP-602 microsphere can be obtained, and consecutive production can be carried out.
Purpose is created, employing following technical proposals for reaching foregoing invention:
A kind of KLP-602 special water curtain style solidification pelletize cylinder assembly, mainly by the pelletize cylinder with small-angle cylinder bottom
Body, umbrella fluid means, atomising device and control system composition, pelletize cylinder body interior forms the chamber closed, in pelletize
Cylinder body upper part installs atomising device, and atomising device is mainly by KLP-602 preparation liquid import, preparation liquid distribution pipe, compression
Air intlet, gas service pipes, a series of atomizer and a series of connection flexible pipe composition, every connects flexible pipe correspondence respectively even
Connecing atomizer and preparation liquid distribution pipe, form preparation liquid distribution and spraying system, gas service pipes is respectively by a series of short
Pipe connects formation carrier gas distribution and gas ejecting system with each atomizer, and the air discharged from atomizer forms atomization carrier gas, joins
Liquid processed, after KLP-602 preparation liquid import enters, sequentially passes through preparation liquid distribution pipe and each atomizer, in atomization spray
Mouth exit dispels through atomization carrier gas thus defines KLP-602 preparation liquid atomized liquid, in pelletize cylinder body interior
Epimere position is provided with umbrella fluid means, and umbrella fluid means is mainly made up of calcium chloride umbrella shape shower nozzle and umbrella tray,
Calcium chloride solution enters from calcium chloride solution import, sprays the inclination to umbrella tray by the nozzle of calcium chloride umbrella shape shower nozzle
On surface, calcium chloride solution is made to define the calcium chloride solution umbrella fluid water curtain of flowing shape, uniform cloth on umbrella tray
Expire whole umbrella tray, prepare liquid atomized liquid directive umbrella tray from the KLP-602 of atomizer ejection, with
Solidify after calcium chloride solution umbrella fluid contact on umbrella tray, carry out microsphere pelletize, form lysozyme dimerization
Body microsphere and the mixed liquor of calcium chloride solution, then, mixed liquor flow to pelletize cylinder originally from the surrounding edge of umbrella tray
The bottom of body, the small-angle cylinder bottom in the bottom of pelletize cylinder body collects, and sets in the bottom of the small-angle cylinder bottom of pelletize cylinder body
Having discharging opening, discharging opening to be provided with cylinder bottom control valve, the instruction information output of control system receives with the signal of cylinder bottom control valve
End correspondence connects, and opens cylinder bottom control valve, the mixed liquor of KLP-602 microsphere and calcium chloride solution can be made to be conveyed into
To next process.
As the preferred technical scheme of this utility model, all corners of the inboard wall of cylinder block inner surface of cylinder body all use circle
The round and smooth curved-surface structure of arc transition.
As the further preferred technical scheme of this utility model such scheme, cylinder bottom control valve uses pneumatic mechanism to enter
Row opens and closes.
As the further preferred technical scheme of this utility model such scheme, discharging opening is anti-eddy current discharging opening, anti-
Eddy current discharging opening is between the small-angle cylinder bottom and cylinder bottom control valve of the bottom of pelletize cylinder body.
As the further preferred technical scheme of this utility model such scheme, outside at pelletize cylinder body installs four
The cylinder body supporting leg of bar adjustable length and variable inclination, four adjustable cylinder body supporting legs are distributed in pelletize this body side surface of cylinder position
Put place.
As the further preferred technical scheme of this utility model such scheme, calcium chloride umbrella shape shower nozzle is that calcium chloride can
Adjust umbrella shape shower nozzle, the umbrella liquid stream layer of the uniformly continuous of different-thickness can be formed, manually regulate calcium chloride umbrella shape shower nozzle
Nozzle parameter, or the nozzle parameter of calcium chloride umbrella shape shower nozzle it is automatically adjusted by control system.
As the further preferred technical scheme of this utility model such scheme, atomizer is at least provided with 24, all
Even arrangement is arranged at pelletize cylinder body upper part；Further preferably atomizer is at least provided with 34, and uniformly arrangement is arranged at pelletize
Cylinder body upper part.
This utility model compared with prior art, has following substantive distinguishing features and an advantage:
1. this utility model KLP-602 special water curtain style solidification pelletize cylinder assembly can guarantee that KLP-602 is former
Feed liquid through nozzle uniform atomizing, and uniformly can be injected in the calcium chloride solution in flowing and go to be condensed pelletize, through experiment in time
The repeated multiple times nanospray experiment to various nozzles in room operates, and coordinate various nozzle diameters and various liquid conveying pressures with
The test of air injection pressure, finally found that and use external mix Fan-shaped Spray Atomizer and coordinate the liquid conveying pressure of 1.1bar
Can reach optimum efficiency with the air injection pressure of 2bar, the microsphere after cohesion is transported to rapidly again together with calcium chloride solution
Discharging after cylinder bottom, the KLP-602 atomizing raw materials liquid contact the most constantly flowing into acceptance with stylish calcium chloride solution new is made
Grain, thus carry out seriality pelletize production；
2. can swim in calcium chloride solution surface, impact spray liquid below due to the KLP-602 granule after spraying
Contacting with calcium chloride solution and cannot continue pelletize, this utility model have employed the flowing calcium chloride solution of umbrella, and this is to ensure that
KLP-602 material liquid and calcium chloride solution can the important ring of good contact all the time, flowing calcium chloride can be made again molten simultaneously
Liquid takes away rapidly the liquid completing to condense pelletize, they is sent into and sends into the filtration of lower road smoothly through anti-whirlpool discharging opening bottom storage tank
Operation.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model embodiment one KLP-602 special water curtain style solidification pelletize cylinder assembly
Figure.
Detailed description of the invention
Details are as follows for preferred embodiment of the present utility model:
Embodiment one:
In the present embodiment, see Fig. 1, a kind of KLP-602 special water curtain style solidification pelletize cylinder assembly, mainly by
Pelletize cylinder body 1, umbrella fluid means, atomising device and control system composition, pelletize cylinder body 1 with small-angle cylinder bottom
Being internally formed the chamber of closing, the outside cylinder body installing four adjustable lengths and variable inclination at pelletize cylinder body 1 props up
Lower limb, four adjustable cylinder body supporting legs are distributed at pelletize cylinder body 1 lateral location, table in the inboard wall of cylinder block of pelletize cylinder body 1
All corners in face all use arc transition smooth curved surface structure, install atomising device, atomization dress on pelletize cylinder body 1 top
Put mainly by KLP-602 preparation liquid import 5, preparation liquid distribution pipe 6, compressed air inlet 7, gas service pipes 8,34
Atomizer 9 and a series of connection flexible pipe 10 form, and every connection flexible pipe 10 is connected respectively atomizer 9 and divides with preparation liquid
Pipe arrangement 6, forms preparation liquid distribution and spraying system, and gas service pipes 8 is connected with each atomizer 9 by a series of short tubes respectively
Forming carrier gas distribution and gas ejecting system, the air discharged from atomizer 9 forms atomization carrier gas, and preparation liquid is from KLP-602
After preparation liquid import 5 enters, sequentially pass through preparation liquid distribution pipe 6 and each atomizer 9, in atomizer 9 exit through atomization
Carrier gas dispels thus defines KLP-602 preparation liquid atomized liquid, sets in the middle epimere position within pelletize cylinder body 1
Having umbrella fluid means, umbrella fluid means is mainly made up of calcium chloride umbrella shape shower nozzle 3 and umbrella tray 4, calcium chloride solution
Enter from calcium chloride solution import 2, sprayed to the inclined surface of umbrella tray 4 by the nozzle of calcium chloride umbrella shape shower nozzle 3,
Make calcium chloride solution define the calcium chloride solution umbrella fluid water curtain of flowing shape on umbrella tray 4, be uniformly covered with whole
Individual umbrella tray 4, from the KLP-602 preparation liquid atomized liquid directive umbrella tray 4 of atomizer 9 ejection, and at umbrella
Solidify after calcium chloride solution umbrella fluid contact on shape tray 4, carry out microsphere pelletize, form KLP-602 micro-
Ball and the mixed liquor of calcium chloride solution, then, mixed liquor flow to pelletize cylinder body 1 from the surrounding edge of umbrella tray 4
Bottom, the small-angle cylinder bottom in the bottom of pelletize cylinder body 1 collects, and sets in the bottom of the small-angle cylinder bottom of pelletize cylinder body 1
Discharging opening, discharging opening is had to be provided with cylinder bottom control valve 11, the instruction information output of control system and the signal of cylinder bottom control valve 11
Receiving terminal correspondence connects, and cylinder bottom control valve 11 uses pneumatic mechanism to open and close, and discharging opening is anti-eddy current discharging opening, anti-
Eddy current discharging opening is between the small-angle cylinder bottom and cylinder bottom control valve 11 of the bottom of pelletize cylinder body 1, according to control system
Command signal, opens cylinder bottom control valve 11, and the mixed liquor of KLP-602 microsphere and calcium chloride solution can be made to be conveyed into
To next process.
In the present embodiment, seeing Fig. 1, the capacity of the present embodiment pelletize cylinder body 1 is 700 liters, and pelletize cylinder body 1 uses
Corrosion resistant plate makes, and in pelletize cylinder body 1, all corners all use arc transition, make feed liquid be difficult to adhere on casing wall and
Easily clean, reach the requirement of food hygiene storage tank.Charging uses preposition mixing Fan-shaped Spray Atomizer 9 and coordinates the liquid of 1.1bar
Body discharge pressure and the air injection pressure of 2bar, can reach optimum efficiency, for increasing the yield of product, have employed 34 atomizations
Nozzle 9 is sprayed simultaneously, and have employed the flowing calcium chloride solution of umbrella, it is ensured that KLP-602 material liquid is molten with calcium chloride
Liquid can good contact all the time, flowing calcium chloride solution can take away rapidly again the liquid completing to condense pelletize simultaneously, and they are sent
The bottom of the small-angle cylinder bottom entering pelletize cylinder body 1 is provided with discharging opening, and through anti-whirlpool, discharging opening delivers to next procedure, to ensure this reality
Execute example pelletize cylinder assembly can produce the most continuously and improve product quality and efficiency.
The present embodiment KLP-602 special water curtain style solidification pelletize cylinder assembly, after design and installation completing, is transported
Row, in actual production process, achieves good Expected Results, and its specific works process is as follows:
Step one: calcium chloride solution is transfused to calcium chloride solution import 2 from calcium chloride solution hold-up tank through pump, and passes through chlorine
Changing calcium umbrella shape shower nozzle 3, spray to umbrella tray 4, now calcium chloride solution defines the umbrella fluid of a flowing shape and cloth
Expire whole umbrella tray 4, finally flow to the bottom of pelletize cylinder body 1, and after pneumatic cylinder bottom control valve 11, carried
Pumped back calcium chloride solution hold-up tank, calcium chloride solution defines the umbrella fluid of the shape that preferably flows on umbrella tray 4；
Step 2: compressed air, after being decompressed to 2bar pressure, is admitted to compressed air inlet 7, by gas service pipes 8
Respectively enter the compressed air entry port of 34 fan-shaped atomizers 9 of preposition mixing, and going out through fan-shaped atomizer 9
Mouth is discharged, and the outlet of whole atomizers 9 all can obtain equal parts expellant gas；
Step 3: KLP-602 preparation liquid from pressure transfer pot, is entered molten through the compressed gas of 1.1bar pressure by force feed
The preparation liquid import 5 of bacterium enzyme dimer, by preparation liquid distribution pipe 6, respectively enters the material entry port of 34 atomizers 9,
And the compressed air discharged in step 2 in atomizer 9 exit dispels, thus define atomized liquid and directive umbrella is made
Type dish 4, forms the atomized liquid of KLP-602, and the KLP-602 after atomization prepares liquid and umbrella the chlorination flowed
After calcium solution contacts, form KLP-602 microsphere and isolate in calcium chloride solution, KLP-602 preparation liquid
Preferable homogeneous liquid grain is defined after atomizer 9；
Step 4: KLP-602 microsphere is with calcium chloride solution, and through umbrella tray 4, constantly flowed into is new
Calcium chloride solution push the conical lower portion into pelletize cylinder body 1, and through cylinder bottom control valve 11, be conveyed into next process,
KLP-602 microsphere can make the present embodiment equipment energy with calcium chloride solution smooth delivery of power and leave umbrella tray 4
All the time continuous duty it is in.
Present embodiment ensure that KLP-602 material liquid, after preposition mixing Fan-shaped Spray Atomizer 9, can cause small liquid
Dripping into fan-shaped uniform directive umbrella pelletize 4, guarantee calcium chloride solution is after calcium chloride umbrella shape shower nozzle 3 and umbrella tray 4 simultaneously,
Can form the umbrella liquid stream layer of uniformly continuous, KLP-602 material liquid contacts with calcium chloride solution at this and solidifies, and
Calcium chloride solution through constantly flowing flows into the small-angle cylinder bottom of pelletize cylinder body 1 together, through pneumatic cylinder bottom control valve 11 quilt
Output.
Embodiment two:
The present embodiment is essentially identical with embodiment one, is particular in that:
In the present embodiment, calcium chloride umbrella shape shower nozzle 3 is calcium chloride adjustable umbrella shape shower nozzle, can form the uniform of different-thickness
Continuous print umbrella liquid stream layer, is automatically adjusted the nozzle parameter of calcium chloride umbrella shape shower nozzle 3 by control system, by controlling calcium chloride
The injection flow of solution, injection flow velocity control the thickness of the umbrella liquid stream layer of the uniformly continuous formed on umbrella tray 4
And the uniformity, come successively more efficiently to ensure that KLP-602 is smoothed out microsphere pelletize.
Above in conjunction with accompanying drawing, this utility model embodiment is illustrated, but this utility model is not limited to above-mentioned enforcement
Example, it is also possible to make multiple change according to the purpose of innovation and creation of the present utility model, all according to technical solutions of the utility model
Spirit and principle under make change, modify, substitute, combine or simplify, all should be equivalence substitute mode, as long as meeting
Goal of the invention of the present utility model, solidifies pelletize cylinder assembly without departing from the special water curtain style of this utility model KLP-602
Know-why and inventive concept, broadly fall into protection domain of the present utility model.
Claims (8)
1. a KLP-602 special water curtain style solidification pelletize cylinder assembly, it is characterised in that: main by with small-angle cylinder
Pelletize cylinder body (1) at the end, umbrella fluid means, atomising device and control system composition, described pelletize cylinder body (1) is internal
Forming the chamber closed, install described atomising device on described pelletize cylinder body (1) top, described atomising device is mainly by bacteriolyze
Enzyme dimer preparation liquid import (5), preparation liquid distribution pipe (6), compressed air inlet (7), gas service pipes (8), a series of mist
Changing nozzle (9) and a series of connection flexible pipe (10) composition, every described connection flexible pipe (10) is connected respectively atomizer (9)
With preparation liquid distribution pipe (6), forming preparation liquid distribution and spraying system, described gas service pipes (8) is respectively by a series of short
Pipe connects formation carrier gas distribution and gas ejecting system with each described atomizer (9), and the air discharged from atomizer (9) forms mist
Changing carrier gas, preparation liquid, after described KLP-602 preparation liquid import (5) enters, sequentially passes through described preparation liquid distribution pipe
(6) and each described atomizer (9), dispel through atomization carrier gas in atomizer (9) exit thus define lysozyme dimerization
Body preparation liquid atomized liquid, the middle epimere position internal in pelletize cylinder body (1) is provided with described umbrella fluid means, described umbrella
Fluid means is mainly made up of calcium chloride umbrella shape shower nozzle (3) and umbrella tray (4), and calcium chloride solution is from calcium chloride solution import
(2) enter, sprayed to the inclined surface of described umbrella tray (4) by the nozzle of described calcium chloride umbrella shape shower nozzle (3), make
Calcium chloride solution defines the calcium chloride solution umbrella fluid water curtain of flowing shape on described umbrella tray (4), is uniformly covered with
Whole described umbrella tray (4), from umbrella described in the KLP-602 preparation liquid atomized liquid directive that atomizer (9) sprays
Shape tray (4), solidifies after contacting with the calcium chloride solution umbrella fluid on described umbrella tray (4), carries out micro-
Ball pelletize, forms KLP-602 microsphere and the mixed liquor of calcium chloride solution, and then, mixed liquor is from described umbrella moulding
The surrounding edge of dish (4) flow to the bottom of described pelletize cylinder body (1), at the small-angle of the bottom of described pelletize cylinder body (1)
Cylinder bottom collects, and is provided with discharging opening in the bottom of the small-angle cylinder bottom of described pelletize cylinder body (1), and described discharging opening is provided with cylinder bottom control
Valve processed (11), the instruction information output of described control system is corresponding with the signal receiving end of described cylinder bottom control valve (11) even
Connect, open described cylinder bottom control valve (11), the mixed liquor of KLP-602 microsphere and calcium chloride solution can be made to be conveyed into
To next process.
KLP-602 special water curtain style solidification pelletize cylinder assembly the most according to claim 1, it is characterised in that make described in:
All corners of the inboard wall of cylinder block inner surface of grain cylinder body (1) all use arc transition smooth curved surface structure.
KLP-602 special water curtain style solidification pelletize cylinder assembly the most according to claim 1, it is characterised in that: described cylinder
End control valve (11) uses pneumatic mechanism to open and close.
KLP-602 special water curtain style solidification pelletize cylinder assembly the most according to claim 1, it is characterised in that go out described in:
Material mouth is anti-eddy current discharging opening, and anti-eddy current discharging opening is positioned at the small-angle cylinder bottom of the bottom of described pelletize cylinder body (1) and described
Between cylinder bottom control valve (11).
KLP-602 special water curtain style solidification pelletize cylinder assembly the most according to claim 1, it is characterised in that: described
The outside of pelletize cylinder body (1) installs four adjustable lengths and the cylinder body supporting leg of variable inclination, four adjustable cylinder bodies
Supporting leg is distributed at described pelletize cylinder body (1) lateral location.
KLP-602 special water curtain style solidification pelletize cylinder assembly the most according to claim 1, it is characterised in that: described chlorine
Changing calcium umbrella shape shower nozzle (3) is calcium chloride adjustable umbrella shape shower nozzle, can form the umbrella liquid stream layer of the uniformly continuous of different-thickness, pass through
Manually regulate the nozzle parameter of described calcium chloride umbrella shape shower nozzle (3), or be automatically adjusted described chlorination by described control system
The nozzle parameter of calcium umbrella shape shower nozzle (3).
KLP-602 special water curtain style solidification pelletize cylinder assembly the most according to claim 1, it is characterised in that: described mist
Change nozzle (9) is at least provided with 24, and uniformly arrangement is arranged at described pelletize cylinder body (1) top.
KLP-602 special water curtain style solidification pelletize cylinder assembly the most according to claim 7, it is characterised in that: described mist
Change nozzle (9) is at least provided with 34, and uniformly arrangement is arranged at described pelletize cylinder body (1) top.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620617118.3U CN205731147U (en) | 2016-06-21 | 2016-06-21 | KLP-602 special water curtain style solidification pelletize cylinder assembly |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620617118.3U CN205731147U (en) | 2016-06-21 | 2016-06-21 | KLP-602 special water curtain style solidification pelletize cylinder assembly |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105964187A (en) * | 2016-06-21 | 2016-09-28 | 上海艾魁英生物科技有限公司 | Special water curtain type solidification granulation cylinder device for lysozyme dimer |
-
2016
- 2016-06-21 CN CN201620617118.3U patent/CN205731147U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105964187A (en) * | 2016-06-21 | 2016-09-28 | 上海艾魁英生物科技有限公司 | Special water curtain type solidification granulation cylinder device for lysozyme dimer |
| CN105964187B (en) * | 2016-06-21 | 2019-04-02 | 上海艾魁英生物科技有限公司 | The dedicated water curtain style solidification of lysozyme dimer is granulated cylinder assembly |
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