CN205720023U - Friction plate Quality Inspection System - Google Patents
Friction plate Quality Inspection System Download PDFInfo
- Publication number
- CN205720023U CN205720023U CN201620350229.2U CN201620350229U CN205720023U CN 205720023 U CN205720023 U CN 205720023U CN 201620350229 U CN201620350229 U CN 201620350229U CN 205720023 U CN205720023 U CN 205720023U
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- friction plate
- defect detecting
- detecting device
- quality inspection
- thickness
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Abstract
nullThe utility model discloses a kind of friction plate Quality Inspection System，By the first defect detecting device set gradually、Second defect detecting device、Interior rack device for detecting distance、Thickness and flatness checking device、And the control controlling the work of whole checking system forms with manager，The front end of described first defect detecting device is provided with feeding manipulator，The end of described thickness and flatness checking device is provided with blanking mechanical hand，The moving and turning machine tool hands of the turning operation completing friction plate it is arranged in moving process between described first defect detecting device and the second defect detecting device，Between described second defect detecting device and interior rack device for detecting distance、It is provided with mobile manipulator between interior rack device for detecting distance and thickness and flatness checking device，The cut to friction plate can be completed simultaneously、Speckle、Foreign body in groove、Lack block、Cross grooving trace、Interior rack centre-to-centre spacing、Flatness and the detection of thickness；Unmanned automation mechanized operation can be realized, reduce the false drop rate produced because personnel are tired, improve production efficiency, reduce production cost.
Description
Technical field
This utility model relates to inspection technology field, particularly to a kind of friction plate Quality Inspection System.
Background technology
The inspection of existing friction plate is to utilize manual detection, method particularly includes:
(1) hand-held friction plate overturns and mobile, utilizes visual method to check Friction Disk Surface defect；
(2) the excellent centre distance between machinery and kind of calliper internal tooth is utilized；
(3) slide calliper rule or the thickness of amesdial hand dipping friction plate, inspection is utilized to be not directed to the measurement of planeness.
Manual detection method there are that checkability is the highest, cause the shortcomings such as false drop rate rising because person works is tired.Friction plate Quality Inspection System can improve friction plate checkability, there is not the problem causing false drop rate to rise because person works is tired.
Summary of the invention
In order to overcome drawbacks described above, this utility model provides a kind of friction plate Quality Inspection System.
This utility model be the technical scheme is that a kind of friction plate Quality Inspection System to solve its technical problem, by the first defect detecting device set gradually, second defect detecting device, interior rack device for detecting distance, thickness and flatness checking device, and the control controlling the work of whole checking system forms with manager, the front end of described first defect detecting device is provided with feeding manipulator, the end of described thickness and flatness checking device is provided with blanking mechanical hand, the moving and turning machine tool hands of the turning operation completing friction plate it is arranged in moving process between described first defect detecting device and the second defect detecting device, between described second defect detecting device and interior rack device for detecting distance, it is provided with mobile manipulator between interior rack device for detecting distance and thickness and flatness checking device.
As further improvement of the utility model, described first defect detecting device, the second defect detecting device are formed by device body, the first industrial camera and the first main light source, detected friction plate is arranged in the detection platform of device body, device body is positioned at detected friction plate industrial camera installed above, and main light source is arranged at the imaging mouth of industrial camera.
As further improvement of the utility model, the both sides of described detection platform are additionally provided with side light source.
As further improvement of the utility model, described interior rack device for detecting distance is by device body, and about two the second industrial cameras being arranged side by side and the second main light source form, detected friction plate is arranged in the detection platform of device body, the bottom of detection platform is provided with the electric rotating machine driving detected friction plate to rotate, device body is positioned at detected friction plate two the second industrial cameras installed above, two the second main light sources are arranged at the imaging mouth of industrial camera, the upper end of two the second industrial cameras is provided with the adjusting means of spacing between two industrial cameras of regulation.
As further improvement of the utility model, described thickness and flatness checking device are made up of device body, three digital dial gauges and crane, detected friction plate is arranged in the detection platform of device body, device body is positioned at detected friction plate three digital dial gauges installed above, and is connected the position controlled in digital dial gauge vertical direction by crane.
As further improvement of the utility model, the system administration manager that described control is managed the work of various detection devices with manager by the motion controller and control controlling robot movement forms.
As further improvement of the utility model, described feeding manipulator, blanking mechanical hand, moving and turning machine tool hands and mechanically moving are provided with mechanical hand grabbing device on hand, and described gripper of manipulator fetching is set to sucked type grabbing device or clamping extraction element.
The beneficial effects of the utility model are: friction plate Quality Inspection System of the present utility model can pickup voluntarily, part to be detected is sequentially placed into each detection device, it is possible to complete foreign body, scarce block, excessively grooving trace, interior rack centre-to-centre spacing, flatness and the detection of thickness in the cut to friction plate, speckle, groove simultaneously；
Unmanned automation mechanized operation can be realized, reduce the false drop rate produced because personnel are tired, improve production efficiency, reduce production cost；
Certified products are separately piled up with non-certified products, inspection certified products can being piled up certified products district, if defective work being detected, being automatically sent to NonConforming Parts Area；
The two-sided detection of friction plate can be realized, be provided with moving and turning machine tool hands, after vision-based detection one side can be realized, at next station, its another side be carried out vision-based detection.
Utilize the defect such as foreign body, scarce block, excessively grooving trace in the cut on vision-based detection defect technology identification friction plate, speckle, groove.
Utilize image outline extractive technique and Sub-pixel Edge Detection Technology, obtain internal tooth accurate profile parameter, rack centre-to-centre spacing size in measuring.
3 amesdials are utilized to carry out 3 dot thickness direction dimensional measurements respectively, to obtain flatness and thickness parameter.
Accompanying drawing explanation
Fig. 1 is this utility model structural representation；
Fig. 2 is this utility model the first defect detecting device and the structural representation of the second defect detecting device；
Fig. 3 is the structural representation of rack device for detecting distance in this utility model
Fig. 4 is the structural representation of this utility model thickness and flatness checking device
Figure indicates: 1-the first defect detecting device；2-the second defect detecting device；Rack device for detecting distance in 3-；4-thickness and flatness checking device；5-feeding manipulator；6-blanking mechanical hand；7-moving and turning machine tool hands；8-mobile manipulator；The friction plate that 9-is detected；11-the first industrial camera；12-the first main light source；13-side light source；31-the second industrial camera；32-the second main light source；33-electric rotating machine；34-adjusting means；41-digital dial gauge；42-crane.
Detailed description of the invention
In order to deepen understanding of the present utility model, below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, and this embodiment is only used for explaining this utility model, is not intended that the restriction to this utility model protection domain.
Fig. 1 shows a kind of embodiment of this utility model a kind of friction plate Quality Inspection System, by the first defect detecting device 1 set gradually, second defect detecting device 2, interior rack device for detecting distance 3, thickness and flatness checking device 4, and the control controlling the work of whole checking system forms with manager, the front end of described first defect detecting device 1 is provided with feeding manipulator 5, the end of described thickness and flatness checking device 4 is provided with blanking mechanical hand 6, the moving and turning machine tool hands 7 of the turning operation completing friction plate it is arranged in moving process between described first defect detecting device 1 and the second defect detecting device 2, between described second defect detecting device 2 and interior rack device for detecting distance 3, it is provided with mobile manipulator 8 between interior rack device for detecting distance 3 and thickness and flatness checking device 4.
Described first defect detecting device the 1, second defect detecting device 2 is formed by device body, the first industrial camera 11 and the first main light source 12, detected friction plate 9 is arranged in the detection platform of device body, device body is positioned at detected friction plate industrial camera installed above 11, and main light source 12 is arranged at the imaging mouth of industrial camera 11.The both sides of described detection platform are additionally provided with side light source 13, and its function is foreign body in the cut to friction plate, speckle, groove, lack block, cross the defects such as grooving trace detects,
1) for rustless steel friction plate, detection project is the defect such as cut, speckle；
2) for composite material friction plate, detection project is the defect such as foreign body, scarce block, excessively grooving trace in groove；
This system is Machine Vision Inspecting System, high resolution industrial camera take pictures friction plate, then image information is filtered, image segmentation, contours extract, to image manipulations such as drawbacks described above type and Morphological Identifications.
The second industrial camera 31 and the second main light source 32 that described interior rack device for detecting distance 3 is arranged side by side by device body and about two form, detected friction plate 9 is arranged in the detection platform of device body, the bottom of detection platform is provided with the electric rotating machine 33 driving detected friction plate to rotate, device body is positioned at detected friction plate two the second industrial cameras 31 installed above, two the second main light sources 32 are arranged at the imaging mouth of industrial camera, the upper end of two the second industrial cameras 31 is provided with the adjusting means 34 of spacing between two industrial cameras of regulation
1) is taken pictures in friction plate internal tooth local respectively by left and right industrial camera during work, then image information is filtered, image segmentation, the image manipulation such as internal tooth contours extract, respectively to both sides internal tooth image, the circumscribed circle of two adjacent internal tooths is made of measuring stick diameter, founding mathematical models, rack centre-to-centre spacing in solving two.
2) electric rotating machine, makes friction plate rotate to an angle, and repeats above-mentioned 1) operation.
3) left and right two cameras can carry out position adjustment according to tooth diameter in friction plate.
Described thickness and flatness checking device 4 are made up of device body, three digital dial gauges 41 and crane 42, detected friction plate 9 is arranged in the detection platform of device body, device body is positioned at detected friction plate 9 three digital dial gauges 41 installed above, and the position controlled in digital dial gauge 41 vertical direction is connected by crane 42
Before measurement, in the case of not having friction plate, moving down crane extremely a certain fixed position, computer reads the positional information of 3 amesdials, and saves as substrate position information,
Placing after friction plate, move down crane to another fixed position, computer reads the positional information of 3 amesdials, reference substrate position, calculates friction plate thickness information and flatness information.
The system administration manager that described control is managed the work of various detection devices with manager by the motion controller and control controlling robot movement forms, system administration manager gathers various kinds of sensors signal, such as the signal that puts in place, part shortage signal to be checked, certified products or defective work stack signal of buying securities with all one's capital, power management, contingency management, each station co-ordination management of management not in place etc..
Described feeding manipulator 5, blanking mechanical hand 6, moving and turning machine tool hands 7 and mobile manipulator 8 are provided with mechanical hand grabbing device, and the type according to friction plate is different, and grabbing device is the most different,
1) friction plate of stainless steel uses sucked type grabbing device, need to be equipped with pneumatic means (Pneumatic vacuum system and high-pressure pneumatic system)；
2) composite material quality friction plate, need to use clamping extraction element.
Friction plate Quality Inspection System is used to carry out automobile friction the automatic test system of quality inspection, and its core technology is machine vision inspection system, utilizes computer vision can promote accuracy of detection, accuracy and detection speed.
This system can be used for checking the inspection projects such as the cut of rustless steel friction plate, speckle, flatness and thickness.Can also be used for the inspection project such as foreign body, scarce block, excessively grooving trace, interior rack centre-to-centre spacing, flatness and thickness in the groove of inspection composite material friction plate.
Claims (7)
- null1. a friction plate Quality Inspection System，It is characterized in that: by the first defect detecting device (1) set gradually、Second defect detecting device (2)、Interior rack device for detecting distance (3)、Thickness and flatness checking device (4)、And the control controlling the work of whole checking system forms with manager，The front end of described first defect detecting device (1) is provided with feeding manipulator (5)，The end of described thickness and flatness checking device (4) is provided with blanking mechanical hand (6)，Moving and turning machine tool hands (7) of the turning operation completing friction plate it is arranged in moving process between described first defect detecting device (1) and the second defect detecting device (2)，Between described second defect detecting device (2) and interior rack device for detecting distance (3)、It is provided with mobile manipulator (8) between interior rack device for detecting distance (3) and thickness and flatness checking device (4).
- Friction plate Quality Inspection System the most according to claim 1, it is characterized in that: described first defect detecting device (1), the second defect detecting device (2) are formed by device body, the first industrial camera (11) and the first main light source (12), detected friction plate (9) is arranged in the detection platform of device body, device body is positioned at detected friction plate industrial camera installed above (11), and main light source (12) is arranged at the imaging mouth of industrial camera (11).
- Friction plate Quality Inspection System the most according to claim 2, it is characterised in that: the both sides of described detection platform are additionally provided with side light source (13).
- Friction plate Quality Inspection System the most according to claim 1, it is characterized in that: described interior rack device for detecting distance (3) is by device body, and about two the second industrial cameras (31) being arranged side by side and the second main light source (32) form, detected friction plate (9) is arranged in the detection platform of device body, the bottom of detection platform is provided with the electric rotating machine (33) driving detected friction plate to rotate, device body is positioned at detected friction plate two the second industrial cameras (31) installed above, two the second main light sources (32) are arranged at the imaging mouth of industrial camera, the upper end of two the second industrial cameras (31) is provided with the adjusting means (34) of spacing between two industrial cameras of regulation.
- Friction plate Quality Inspection System the most according to claim 1, it is characterized in that: described thickness and flatness checking device (4) are made up of device body, three digital dial gauges (41) and crane (42), detected friction plate (9) is arranged in the detection platform of device body, device body is positioned at detected friction plate (9) three digital dial gauges (41) installed above, and is connected the position controlled in digital dial gauge (41) vertical direction by crane (42).
- Friction plate Quality Inspection System the most according to claim 1, it is characterised in that: the system administration manager that described control is managed the work of various detection devices with manager by the motion controller and control controlling robot movement forms.
- Friction plate Quality Inspection System the most according to claim 1, it is characterized in that: described feeding manipulator (5), blanking mechanical hand (6), moving and turning machine tool hands (7) and mobile manipulator (8) are provided with mechanical hand grabbing device, described gripper of manipulator fetching is set to sucked type grabbing device or clamping extraction element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620350229.2U CN205720023U (en) | 2016-04-25 | 2016-04-25 | Friction plate Quality Inspection System |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620350229.2U CN205720023U (en) | 2016-04-25 | 2016-04-25 | Friction plate Quality Inspection System |
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|---|---|
| CN205720023U true CN205720023U (en) | 2016-11-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201620350229.2U Withdrawn - After Issue CN205720023U (en) | 2016-04-25 | 2016-04-25 | Friction plate Quality Inspection System |
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| CN (1) | CN205720023U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105784716A (en) * | 2016-04-25 | 2016-07-20 | 苏州玖典智能科技有限公司 | Quality testing system for friction discs |
| CN107764173A (en) * | 2017-09-27 | 2018-03-06 | 温州大学激光与光电智能制造研究院 | Floor planarization detection means |
-
2016
- 2016-04-25 CN CN201620350229.2U patent/CN205720023U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105784716A (en) * | 2016-04-25 | 2016-07-20 | 苏州玖典智能科技有限公司 | Quality testing system for friction discs |
| CN105784716B (en) * | 2016-04-25 | 2019-04-09 | 苏州玖典智能科技有限公司 | Friction plate Quality Inspection System |
| CN107764173A (en) * | 2017-09-27 | 2018-03-06 | 温州大学激光与光电智能制造研究院 | Floor planarization detection means |
| CN107764173B (en) * | 2017-09-27 | 2020-05-15 | 温州大学激光与光电智能制造研究院 | Floor flatness detection device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161123 Effective date of abandoning: 20190409 |
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| AV01 | Patent right actively abandoned |