CN205719166U - A kind of system measured containing foam liquid liquid level - Google Patents

A kind of system measured containing foam liquid liquid level Download PDF

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Publication number
CN205719166U
CN205719166U CN201620274171.8U CN201620274171U CN205719166U CN 205719166 U CN205719166 U CN 205719166U CN 201620274171 U CN201620274171 U CN 201620274171U CN 205719166 U CN205719166 U CN 205719166U
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China
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pressure gauge
liquid
liquid level
container
pressure
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CN201620274171.8U
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Inventor
杨艳
张远林
晁伟
王晓东
王晓峰
赵俊峰
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Hebei Shoulang New Energy Technology Co ltd
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Lang Ze New Energy Technology Co Ltd Of Beijing Capital Iron And Steel
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Abstract

This utility model relates to a kind of system measured containing foam liquid liquid level, different parts in container for holding liquid installs multiple pressure gauges, gathering the vertical dimension between pressure gauge and force value that described pressure gauge measurement obtains, the relation utilizing described force value to be directly proportional to liquid height calculates the liquid level in described container;Described pressure gauge includes the first pressure gauge being positioned at described container top and is arranged at the pump entry being connected with described container the second pressure gauge at parallel position.This utility model can calculate the accurate liquid level in fermentation tank by the force value of the distance between pressure gauge and measurement.Solve level gauging in container to be forbidden, cause the abnormal conditions such as foaming, circulating pump interlocking jumping car cannot the problem of anticipation, it is ensured that the stable operation of production technology.

Description

A kind of system measured containing foam liquid liquid level
Technical field
This utility model belongs to technical field of liquid level measurement, particularly to what a kind of measurement contained foam liquid liquid level is System.
Background technology
All the time, it is all relatively difficult for accurately measuring the liquid level containing foam liquid.Measured liquid level in the past Instrument has a lot, including contact: such as resistance, electric capacity, ball float etc., and contactless: as ultrasonic Ripple, radar etc., and these sensors all can be difficult to directly measure the accurate liquid level of reality because of the existence of foam.
Level gauging shows that simplest mode is installation liquid-level switch on container, when liquid level arrives liquid-level switch Height time, liquid-level switch shows bright state.But produced liquid such as such as bio-fermentation process etc. rich in Foam, viscosity are bigger, it is easy to foam occurs and is stained with on liquid-level switch, thus cause false liquid level to show Problem.If foam is stained with the highest liquid-level switch, the illusion of liquid level superelevation can be caused;If foam is stained with To the liquid-level switch that height is minimum, will also result in the illusion that liquid level is too low.Under normal circumstances, the liquid of fermentation tank Circulating pump controls with minimum liquid level switch interlocking, and the wrong report of liquid-level switch can cause the interlocking of circulating pump to jump car, It is unfavorable for the continuous operation containing techniques such as bubble fermentations.
Utility model content
For the problems referred to above of the prior art, this utility model provides a kind of measurement containing foam liquid liquid level System, it is possible to accurately measure the liquid level containing foam liquid, it is to avoid the false alarm that foam causes, it is ensured that produce work The stable operation of skill.
In order to achieve the above object, this utility model adopts the following technical scheme that a kind of containing foam liquid liquid level Measurement system, the different parts in container for holding liquid is installed multiple pressure gauges, is gathered pressure The force value that vertical dimension between measurement apparatus and described pressure gauge measurement obtain, utilizes described pressure The relation that value is directly proportional to liquid height calculates the liquid level in described container;Described pressure gauge includes position In the first pressure gauge of described container top and be arranged on the pump entry being connected with described container The second pressure gauge at place's parallel position.
As the most preferred, hanging down between described first pressure gauge and the second pressure gauge One or more pressure gauge is also set up in straight distance.
As the most preferred, hanging down between described first pressure gauge and the second pressure gauge The the three, the 4th and the 5th pressure gauge is also set up in straight distance;The peace of described 3rd pressure gauge Holding position is at the high level that technique allows, needed for the installation site of described 4th pressure gauge is technique Optimal liquid level at, the installation site of described 5th pressure gauge be technique allow minimum liquid level at.
As the most preferably, each pressure gauge described is arranged on described container outer surface.
As the most preferably, described container is the container of confining zone pressure, non-open-top receptacle.
As the most preferably, described container is fermentation tank.
As the most preferably, described measured liquid includes that insoluble gas is dispersed in a liquid Forming the gas-liquid mixed objects system of even density, under nominal situation, the density of liquid is uniform.
As the most preferably, described measured liquid is to produce in industrial gas biofermentation ethanol Raw fermentation liquid.
As the most preferably, described pressure gauge is pressure transmitter.
As the most preferably, described pressure transmitter includes electronic-controlled installation and pressure transducer, described Pressure transducer is connected with electronic-controlled installation by holding wire, electronic-controlled installation include signal processing chip, Display module, signal processing chip is connected with display module, and signal processing chip is provided with binding post, described in connect Line terminals is connected with pressure transducer by holding wire.
As the most preferably, described second pressure gauge is 10-20m with the distance of container bottom.
As the most preferred, described 5th pressure gauge and the distance of described second pressure gauge For 0.4-0.8m, described 5th pressure gauge with the distance of described 4th pressure gauge is 0.4-0.8m.The convenience arranged for stability and the technique of each pressure gauge measurement data, Rational choice Distance between each pressure gauge.
As the most preferably, described pressure gauge is connected with external control unit outside, described pressure measxurement The signal that device records be sent in control unit calculate, described control unit according to result of calculation, then determine right Liquid in container is to add or discharge.
As the most preferably, described control unit is provided with alarm unit and display lamp.
The beneficial effects of the utility model are:
1, this utility model is based on the principle that calculate formula P=ρ gh according to liquid pressure, works as liquid distribution Uniformly, when density is identical everywhere, hydrostatic pressure P is goed deep into subsurface height h and is directly proportional to liquid, because of This is by installing multiple pressure gauges, according to pressure gauge at the different parts of the container accommodating liquid Between distance and the liquid pressure value of measurement just can calculate the accurate liquid level in container.
2, this utility model specifies position to install multiple stage pressure gauge at upper vessel portion, monitors diverse location Pressure value.Such as may select monitoring point at high level, at minimum liquid level and at optimum liquid level.
3, the needs produced according to technique, the liquid level of the controlled container of this utility model is surveyed at described 5th pressure More than amount device, below described 3rd pressure gauge, both can ensure that circulating pump worked, will not be because of liquid level Too low cause interlocking jump car, it is also ensured that will not because liquid level is too high tank boil-overs.
4, pressure gauge of the present utility model can be connected with outside control unit, to provide signals to control Unit processed calculates, and control unit can be automatically brought into operation according to result of calculation, to add the liquid in container or reduce. Control unit also can be reported to the police in abnormal cases.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model examples measure system containing foam liquid liquid level.
Description of symbols in accompanying drawing is as follows: 1-fermentation tank, P001-fermentation tank circulating pump, PT0-the first pressure transmitter, PT4-the second pressure transmitter, PT1-the 3rd pressure transmitter, PT2-the 4th pressure transmitter, PT3-the 5th Pressure transmitter.
Detailed description of the invention
This utility model is by providing a kind of system measured containing foam liquid liquid level, it is possible to accurately measured by it Liquid level containing foam liquid, it is to avoid the false alarm that foam causes, it is ensured that the stable operation of production technology.
In order to be better understood from technique scheme, below in conjunction with Figure of description and specific embodiment Technique scheme is described in detail.
The embodiment of the present application measurement system containing foam liquid liquid level, in the different portions of container for holding liquid Multiple pressure gauges are installed in position, gather the vertical dimension between pressure gauge and described pressure measxurement dress Putting and measure the force value obtained, the relation utilizing described force value to be directly proportional to liquid height calculates described container Interior liquid level;Described pressure gauge includes the first pressure gauge and the peace being positioned at described container top It is contained in the second pressure gauge at parallel position at the pump entry being connected with described container.
One is also set up in vertical dimension between described first pressure gauge and the second pressure gauge Or multiple pressure gauge.Concrete, the embodiment of the present application can be in described first pressure gauge and second Three, the 4th and the 5th pressure gauge is set in the vertical dimension between pressure gauge;Described The installation site of three pressure gauges is at the high level that technique allows, described 4th pressure gauge Installation site is at the optimal liquid level needed for technique, and the installation site of described 5th pressure gauge is that technique permits At the minimum liquid level permitted.Described second pressure gauge is 10-20m with the distance of container bottom.Described Five pressure gauges are 0.4-0.8m with the distance of described second pressure gauge.
Each pressure gauge described is arranged on described container outer surface.Described container is confining zone pressure Container, non-open-top receptacle.
Described measured liquid includes the dispersed gas forming even density in a liquid of insoluble gas Liquid mixture system, under nominal situation, the density of liquid is uniform.Such as, described measured liquid is work The fermentation liquid produced in industry coal gas biofermentation ethanol.
Described pressure gauge is pressure transmitter.
Described pressure gauge is connected with external control unit outside, the signal transmission that described pressure gauge records Calculate in control unit, described control unit according to result of calculation, then determine the liquid in container is added or Reduce.
Embodiment 1
As it is shown in figure 1, container is fermentation tank 1;P001 is fermentation tank circulating pump;First pressure transmitter PT0 For fermentation tank top pressure transmitter;3rd pressure transmitter PT1 is at the high level that technological operation allows Pressure transmitter;4th pressure transmitter PT2 is pressure transmitter at the optimum liquid level of technological operation;The Five pressure transmitter PT3 are pressure transmitter at the minimum liquid level that technological operation allows;Second pressure transmitter PT4 is the pressure transmitter that same fermentation tank pump entry height is parallel.
Distance between 5 pressure transmitter installation sites is as follows: 1, the second pressure transmitter PT4 is away from fermentation The distance of pot bottom is 10000mm, i.e. L0=10000mm.2, the 5th pressure transmitter PT3 and second Distance between pressure transmitter PT4 is 500mm, i.e. h0=500mm.3, the 4th pressure transmitter PT2 And the distance between the 5th pressure transmitter PT3 is 500mm, i.e. h1=500mm.4, H1 and H2 is not Know, be the distance needing to try to achieve.5, L1 and L2 is that citing calculates the liquid level needing to draw.
The needs produced according to technique, generally control the liquid level of fermentation tank 1 the 5th pressure transmitter PT3 with On, the 3rd below pressure transmitter PT1, both can ensure that circulating pump worked, will not cause because liquid level is too low Interlocking jump car, it is also ensured that will not because liquid level is too high tank boil-overs.Generally occur within following several situation:
1, as PT4=PT0, illustrate that liquid level is less than or equal to L0 (L0=10000mm), now circulating pump Entrance no liquid, pump cannot work, belong to abnormal conditions.
2, work as PT3=PT0, during PT4 > PT3, illustrate that liquid level L is in more than pump entry, and be less than PT3, can meet circulating pump operating.
3, as PT3 > PT0, illustrate that liquid level L is in more than PT3.
4, as PT2 > PT0, illustrate that liquid level L is in more than PT2.
5, as PT1 > PT0, illustrating that liquid level L is in more than PT1, liquid level exceedes tank body height, belongs to Abnormal conditions.
The measuring method illustrating actual liquid level L1 and L2 is as follows:
(1), assume that required liquid level is in L1 position shown in Fig. 1.According to calculation of pressure formula P=ρ gh, When even density, P to h is directly proportional.So, (PT3-PT2)/h1=(PT3-PT0)/H1, H1= (PT3-PT0) * h1/ (PT3-PT2), wherein, h1=500mm, PT3, PT2, PT0 are that pressure becomes Send the numerical value that device records, be it is known that H1 can be calculated.Required liquid level L1=L0+h0+H1, wherein L0=10000mm, h0=500mm, H1 obtain, can draw required liquid level L1.
(2), assume that required liquid level is in L2 position shown in Fig. 1.According to calculation of pressure formula P=ρ gh, When even density, P to h is directly proportional.So, (PT4-PT3)/h0=(PT4-PT0)/H2, H2= (PT4-PT0) * h0/ (PT4-PT3), wherein, h0=500mm, PT4, PT3, PT0 are that pressure becomes Send the numerical value that device records, be it is known that H2 can be calculated.Required liquid level L2=L0+H2, wherein L0=10000mm, H2 obtain, can draw required liquid level L2.
According to above computational methods, it can be deduced that conclusion: when the liquid level of fermentation tank is between PT3 and PT1 Time, liquid level can calculate accurately.When liquid level is less than PT3, or during higher than PT1, the most permissible Being shown by the numerical value of pressure transmitter and judge, both of these case belongs to abnormal conditions, it is not necessary to calculate accurate liquid Position.
Technical scheme in above-mentioned the embodiment of the present application, at least has the following technical effect that or advantage:
1, this utility model is based on the principle that calculate formula P=ρ gh according to liquid pressure, works as liquid distribution Uniformly, when density is identical everywhere, hydrostatic pressure P is goed deep into subsurface height h and is directly proportional, therefore to liquid By accommodate liquid container different parts install multiple pressure gauges, according to pressure gauge it Between distance and the liquid pressure value of measurement just can calculate the accurate liquid level in container.
2, this utility model specifies position to install multiple stage pressure gauge at upper vessel portion, monitors diverse location Pressure value.Such as may select monitoring point at high level, at minimum liquid level and at optimum liquid level.
3, the needs produced according to technique, the liquid level of the controlled container of this utility model is surveyed at described 5th pressure More than amount device, below described 3rd pressure gauge, both can ensure that circulating pump worked, will not be because of liquid level Too low cause interlocking jump car, it is also ensured that will not because liquid level is too high tank boil-overs.
4, pressure gauge of the present utility model can be connected with outside control unit, to provide signals to control Unit processed calculates, and control unit can be automatically brought into operation according to result of calculation, to add the liquid in container or reduce. Control unit also can be reported to the police in abnormal cases.
Although having been described for preferred embodiment of the present utility model, but those skilled in the art once knowing Basic creative concept, then can make other change and amendment to these embodiments.So, appended right is wanted Ask and be intended to be construed to include preferred embodiment and fall into all changes and the amendment of this utility model scope.Aobvious So, those skilled in the art can carry out various change and modification without deviating from this practicality newly to this utility model The spirit and scope of type.So, if these amendments of the present utility model and modification belong to this utility model right Require and within the scope of equivalent technologies, then this utility model is also intended to comprise these change and modification.

Claims (10)

1. the system measured containing foam liquid liquid level, it is characterized in that: the different parts in container for holding liquid installs multiple pressure gauges, described pressure gauge includes the first pressure gauge being positioned at described container top and is arranged at the pump entry being connected with described container the second pressure gauge at parallel position;Described pressure gauge is for gathering the force value at differing heights, and the relation utilizing described force value to be directly proportional to liquid height calculates the liquid level in described container.
The measurement the most according to claim 1 system containing foam liquid liquid level, it is characterised in that: also set up one or more pressure gauge in the vertical dimension between described first pressure gauge and the second pressure gauge.
The measurement the most according to claim 2 system containing foam liquid liquid level, it is characterised in that: also set up the three, the 4th and the 5th pressure gauge in the vertical dimension between described first pressure gauge and the second pressure gauge;The installation site of described 3rd pressure gauge is that at the high level that technique allows, the installation site of described 4th pressure gauge is at the optimal liquid level needed for technique, and the installation site of described 5th pressure gauge is at the minimum liquid level that technique allows.
4. the system of foam liquid liquid level is contained according to measuring described in any one of claim 1-3, it is characterised in that: each pressure gauge described is arranged on described container outer surface.
The measurement the most according to claim 1 system containing foam liquid liquid level, it is characterised in that: described container is the container of confining zone pressure.
The measurement the most according to claim 1 system containing foam liquid liquid level, it is characterised in that: described measured liquid includes the dispersed gas-liquid mixed objects system forming even density in a liquid of insoluble gas.
7. the system of foam liquid liquid level is contained according to measuring described in any one of claim 1-3, it is characterised in that: described pressure gauge is pressure transmitter.
The measurement the most according to claim 1 system containing foam liquid liquid level, it is characterised in that: described second pressure gauge is 10-20m with the distance of container bottom.
The measurement the most according to claim 3 system containing foam liquid liquid level, it is characterized in that: described 5th pressure gauge is 0.4-0.8m with the distance of described second pressure gauge, described 5th pressure gauge is 0.4-0.8m with the distance of described 4th pressure gauge.
10. the system of foam liquid liquid level is contained according to measuring described in any one of claim 1-3, it is characterized in that: described pressure gauge is connected with outside control unit, described control unit is for calculating the signal measured by described pressure gauge, and adds or drain according to result of calculation.
CN201620274171.8U 2016-04-05 2016-04-05 A kind of system measured containing foam liquid liquid level Active CN205719166U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109443481A (en) * 2018-12-22 2019-03-08 中铁工程装备集团有限公司 A kind of closed pressure vessel measuring device and level measuring method
CN109724668A (en) * 2019-03-05 2019-05-07 华北电力科学研究院有限责任公司 A kind of absorbing tower liquid-level height measuring device and method considering serum density difference
CN113375754A (en) * 2021-04-30 2021-09-10 上海新昇半导体科技有限公司 Liquid level detector capable of avoiding foam interference and liquid level detection method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109443481A (en) * 2018-12-22 2019-03-08 中铁工程装备集团有限公司 A kind of closed pressure vessel measuring device and level measuring method
CN109724668A (en) * 2019-03-05 2019-05-07 华北电力科学研究院有限责任公司 A kind of absorbing tower liquid-level height measuring device and method considering serum density difference
CN113375754A (en) * 2021-04-30 2021-09-10 上海新昇半导体科技有限公司 Liquid level detector capable of avoiding foam interference and liquid level detection method

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Effective date of registration: 20180508

Address after: Shougang Jingtang United Iron & Steel Co., Ltd.

Patentee after: HEBEI SHOULANG NEW ENERGY TECHNOLOGY CO.,LTD.

Address before: 100043 18 floor, block C, Grand View International Plaza, 31 Shijingshan Road, Shijingshan District, Beijing.

Patentee before: BEIJING SHOUGANG LANGZE NEW ENERGY TECHNOLOGY CO.,LTD.