CN205716502U - Brightness energy-saving industrial LED illumination rod - Google Patents

Brightness energy-saving industrial LED illumination rod Download PDF

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Publication number
CN205716502U
CN205716502U CN201620633732.9U CN201620633732U CN205716502U CN 205716502 U CN205716502 U CN 205716502U CN 201620633732 U CN201620633732 U CN 201620633732U CN 205716502 U CN205716502 U CN 205716502U
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China
Prior art keywords
circuit board
led
lamp bead
fluorescent tube
drive circuit
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Active
Application number
CN201620633732.9U
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Chinese (zh)
Inventor
王万年
王天甜
李勇
孙会昌
刘启峰
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ANHUI KEDA AUTOMATION GROUP Co Ltd
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ANHUI KEDA AUTOMATION GROUP Co Ltd
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Priority to CN201620633732.9U priority Critical patent/CN205716502U/en
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Abstract

A kind of brightness energy-saving industrial LED illumination rod, including fluorescent tube, it is provided with lightshade cover in described fluorescent tube, in described lightshade cover, drive circuit board is installed, it is provided with drive circuit on described drive circuit board, described drive circuit board is connected with LED lamp bead circuit board, described LED lamp bead circuit board is provided with LED lamp bead, described fluorescent tube front end is provided with front plug, described fluorescent tube rear end is provided with rear plug, being provided with water joint on rear plug, described drive circuit board one end is connected with line, and described line one end passes through water joint and extends to outside fluorescent tube.The appearance of this industry LED illumination rod, will provide a kind of efficient, highlighted, energy-conservation, portable superior illumination utensil for industrial production.

Description

Brightness energy-saving industrial LED illumination rod
Technical field
The utility model relates to technical field of lighting fixtures, is specifically related to a kind of on-the-spot, electric for industrial production, overhaul of the equipments Gas holders etc. provide high-efficiency environment protection energy-saving type LED lighting apparatus.
Background technology
The light fixture being currently used for industrial site illumination is a lot, such as sodium vapor lamp, fluorescent lamp, electricity-saving lamp etc., and these light fixtures exist Device too much, colour temperature relatively partially, flicker, the shortcoming such as fragile, under the state that works long hours, its stability, reliability are difficult to protect Card, fault rate is high.
Recently as the development of LED illumination technology, LED with its energy-conserving and environment-protective, life-span length, reliability height, rich color, Features such as (response are rapid, be easy to non-standard de-sign and overlength span control) easy to control, captures rapidly tradition greatly civilian Illumination market, and in traditional industrial lighting field, and the research of tradition LED illumination technology and application, it need to carry further High and universal.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of brightness energy-saving industrial LED illumination rod, has Simple and reasonable, energy-efficient, safe and reliable, constant current is stable, flicker free, caloric value are low technical characterstic.
A kind of brightness energy-saving industrial LED illumination rod, including fluorescent tube, is provided with lightshade cover in described fluorescent tube, keeps away described Being provided with drive circuit board in light shield, described drive circuit board being provided with drive circuit, described drive circuit board is connected with LED Lamp bead circuit board, is provided with LED lamp bead on described LED lamp bead circuit board, and described fluorescent tube front end is provided with front plug, described lamp Pipe rear end is provided with rear plug, is provided with water joint on rear plug, and described drive circuit board one end is connected with line, described Line one end passes through water joint and extends to outside fluorescent tube.
Being provided with heat sink strip on described LED lamp bead circuit board, described heat sink strip having lamp bead hole, described lamp bead hole passes through Heat sink strip is fitted on LED lamp bead circuit board by LED lamp bead, for dispelling the heat LED lamp bead.
Described lightshade cover top is provided with press strip, for being fixed lightshade cover, prevents it from rocking in fluorescent tube.
It is all arranged at intervals with lightening hole on described lightshade cover and press strip.
Described drive circuit include protective tube F1, the first resistance R1, the second resistance R2, the first electric capacity C1, the 3rd resistance R3, 4th resistance R4, the first diode D1, the second diode D2, the 5th resistance R5, the 3rd diode D3, the second electric capacity C2, the 3rd Electric capacity C3, the first inductance L1, LED drive chip U1, the 6th resistance R6, the first voltage-stabiliser tube DZ1, the 7th resistance R7, the 4th electric capacity C4, the 8th resistance R8, the 9th resistance R9, the tenth resistance R10, FET Q1, the 4th diode D4, the second inductance L2, the 3rd Inductance L3, the 4th inductance L4, the 5th electric capacity C5, the 6th electric capacity C6 and LED string;
Wherein AC220V Alternating Current Power Supply carries out short-circuit protection through protective tube F1 to whole circuit, described first resistance R1 and First electric capacity C1 is connected in parallel on AC220V Alternating Current Power Supply input, and described second resistance R2 is connected on the input of AC220V Alternating Current Power Supply End, is connected in parallel on AC220V Alternating Current Power Supply input after described 3rd resistance R3 and the 4th resistance R4 series connection;
Described first resistance R1 protects product or element to be produced from switch or thunderbolt induction by 10N431K piezo-resistance The impact of raw surging carries out overvoltage protection, and the second resistance R2 of concatenation AC220V current supply circuit is NTC33 thermistor, and effect is just Being the surge current of suppression booting moment, the C1 electric capacity of AC220V Alternating Current Power Supply in parallel mainly improves power factor, parallel resistance High voltage in rapid release circuit during R3, R4 then power-off, safety when making down circuitry.
Wherein AC220V alternating supply voltage is divided into two-way, and road second diode, the 5th resistance are connected to LED and drive core The VIN pin of piece U1, described 3rd resistance one end is connected to the vdd terminal of LED drive chip U1, and the other end is grounded, and is that U1 chip is steady Fixed power supply;Another road supply voltage is connected to the AC input of the first diode D1, and the positive terminal of the first diode D1 is through the first electricity Sense L1 is respectively connected to second electric capacity C2 one end and the 3rd diode D3 one end, the other end of the second electric capacity C2 and the 3rd triode D3 It is all connected to the negative pole end of the first diode D1;
Second inductance L2, the 3rd inductance L3 and the 4th inductance L4 through being serially connected for the power cathode of described LED string It is connected in the drain electrode of external power field effect pipe Q1, then through being just connected to the power supply of LED string through the 4th diode D4 again Pole, forms an afterflow loop;
The RT pin of described LED drive chip U1 is connected to the grid of FET Q1 through the 6th R6 resistance and voltage-stabiliser tube DZ1, PWM frequency is driven to set for LED string constant current;DZ1 is Q1 fet gate protection voltage-stabiliser tube, described LED drive chip U1 GATE pin output current controling signal be connected to the grid of FET Q1, for driving the grid of outside FET Q1;
It is serially connected on the source electrode of FET Q1 after described 8th resistance R8, the 9th resistance R9 and the tenth resistance R10 parallel connection, 8th resistance R8, the 9th resistance R9 and the tenth resistance R10 are LED string current sampling resistor, through the 4th C4 capacitance current sampling Filtering, enters the LED string current sample CS input of LED drive chip U1, with LED after the 7th resistance R7 resistance current limliting String, the GATE output signal of external FET, LED drive chip U1 form constant current close loop control circuit.
Described 5th electric capacity C5 and the 6th electric capacity C6 is connected in parallel between the both positive and negative polarity of LED string, as load filter capacitor.
Described LED drive chip U1 uses HV9910 control chip, is being depressured of a low cost, boosting, buck Control chip.
LED lighting apparatus is characterised by: use HV9910 to be being depressured of a low cost, boosting, the control of buck Coremaking piece, is particularly suitable for design driven multi-string LED or LED array.This chip is not only suitable for the AC exchange input of global general-use, also It is applicable to the direct current input of 8-450V, during exchange input, for improving power factor (PF), EN 61000-3-2 Class C defined The restriction of the AC harmonic of lighting apparatus, is less than 25W in input power, can add Passive Power factor easily in the line Correcting circuit is achieved.HV9910 can drive the LED strip connection of up to a hundred high brightness or the LED of number string high brightness, these LED energy Being designed to the mode that a string or connection in series-parallel combines, HV9910 be can ensure that LED luminance and spectrum by regulating constant current value and extends Life-span.The characteristic of HV9910 is to enable the method regulation LED luminance that pin PWM_D can use pulsewidth modulation (PWM), doubles as making simultaneously Energy end, when this end is unsettled, chip is without output control.HV9910 also can continuously adjust the defeated of LED by way of the linear pressure regulation of LD Go out electric current thus control brightness (being also linearity light adjusting).For the employing of this chip, make whole circuit structure simple, reliable, high The feature of effect, makes its driving force strong through external power field effect pipe, and power headroom is big, and the little advantage of caloric value carries for user For efficient, reliable, energy-saving and environmental protection, the product of safety.Realize the outstanding output characteristics of LED illumination lamp: low heating, low consumption, height Imitate energy-conservation characteristic, be especially used in work long hours, under the occasion of bad environments, efficient energy-saving sure effect is obvious.Its Body technology has certain advance, simple in construction, cost relatively low, and output is stable, and heat dissipation capacity is little, promotes LED drive circuit very Greatly, this allows for us and obtains the output of one group of comparatively ideal high-efficiency and energy-saving type power, it is achieved the purpose of utility model, shines for industry Bright provide a kind of rational in infrastructure, export utility model stable, energy-efficient, that security reliability is high a LED drive Lighting apparatus.
The appearance of this brightness energy-saving industrial LED illumination rod, will provide one efficient, highlighted, energy-conservation, just for industrial production The superior illumination utensil taken.
The beneficial effects of the utility model are:
First, circuit design is novel.
2nd, making light emitting source with LED (row or array), caloric value is little, and (10W i.e. can reach incandescent lamp 100W's to brightness energy-saving Illumination).
3rd, use components and parts less, safe and reliable.
4th, constant current is stable, flicker free, and colour temperature is stable, and brightness decay is slow.
5th, Φ 40 cylindrical outer shape, can fix use, it is possible to hand-held mobile use.
Brief description
Fig. 1 is the utility model shape assumption diagram;
Fig. 2 is the utility model decomposing state figure;
Fig. 3 is the utility model front view;
Fig. 4 be in Fig. 3 A-A to sectional view;
Fig. 5 be in Fig. 4 B-B to sectional view;
Fig. 6 be in Fig. 4 C-C to sectional view;
Fig. 7 is the utility model driving circuit principle figure.
Detailed description of the invention
In order to make the utility model realize technological means, creation characteristic, reach purpose and be easy to understand with effect, under Face combines and is specifically illustrating, and the utility model is expanded on further.
As shown in figures 1 to 6, a kind of brightness energy-saving industrial LED illumination rod, including fluorescent tube 1, is provided with in described fluorescent tube 1 and keeps away Light shield 2, is provided with drive circuit board 3 in described lightshade cover 2, and described drive circuit board 3 is provided with drive circuit, described drives Dynamic circuit board 3 is connected with LED lamp bead circuit board 4, is provided with LED lamp bead 5, described fluorescent tube 1 on described LED lamp bead circuit board 4 Front end is provided with front plug 6, and described fluorescent tube 1 rear end is provided with rear plug 7, is provided with water joint 8 on rear plug 7, described Drive circuit board 3 one end is connected with line 9, and described line 9 one end passes through water joint 8 and extends to outside fluorescent tube 1.Described LED Being provided with heat sink strip 10 on lamp bead circuit board 4, described heat sink strip 10 having lamp bead hole 11, described lamp bead hole 11 passes through LED Heat sink strip 10 is fitted on LED lamp bead circuit board 4 by pearl 5, for dispelling the heat LED lamp bead 5.On described lightshade cover, 2 set It is equipped with press strip 12, for being fixed lightshade cover 2, prevent it from rocking in fluorescent tube 1.On described lightshade cover 2 and press strip 12 all It is arranged at intervals with lightening hole.
Drive circuit as shown in Figure 7, AC220V Alternating Current Power Supply carries out short-circuit protection through F1 protective tube to whole circuit, and The 10N431K piezo-resistance of connection AC220V Alternating Current Power Supply protects product or element from switch or the produced surging of thunderbolt induction Impact carry out overvoltage protection, the effect of the NTC33 thermistor of concatenation AC220V current supply circuit suppresses booting moment Surge current, the C1 electric capacity of AC220V Alternating Current Power Supply in parallel mainly improves power factor, rapid during parallel resistance R3, R4 then power-off High voltage in release circuit, safety when making down circuitry.AC220V Alternating Current Power Supply one tunnel now is through diode D2 rectification, R5 Resistance is depressured current limliting, provides operating voltage to LED drive chip U1 (HV9910) chip VIN pin, because D2 is that halfwave rectifier needs At U1 chip vdd terminal, meet a sufficiently large energy storage capacitor C3 over the ground, be U1 chip stable power-supplying.Another road is whole through D1 full-bridge Stream, the LC filtering forming through L1 inductance, C2 electric capacity, driving for LED string provides power supply.Positive source passes through LED string, concatenation L2, L3, L4 accumulation of energy inductance connection is in the drain electrode of external power field effect pipe Q1, then is connected to power supply through sustained diode 4 Positive pole, forms an afterflow loop.The external R6 resistance of U1 chip RT pin, is that LED string constant current drives PWM frequency to set.Logical Cross U1 chip GATE pin output current controling signal, drive outside Q1 FET IRF840S grid.R8, R9, R10 tri-is electric Resistance parallel connection be serially connected between Q1 FET source electrode and power cathode, R8, R9, R10 tri-resistance be LED string current sampling electricity Resistance, through the sampling filtering of C4 capacitance current, enters the LED string current sample CS input of U1 chip, with LED after R7 resistance current limliting Lamp string, external FET, U1 chip GATE output signal form constant current close loop control circuit.DZ1 is Q1 fet gate Protection voltage-stabiliser tube, C5, C6 are LED load filter capacitor.
Important technological parameters:
Power supply inputs: AC75V~260V 50-60Hz
Drive electric current: 320mA
Power output: 10W
Ripple voltage: < 100mV
Operating ambient temperature :-10~70 DEG C.
Of the present utility model general principle and principal character and of the present utility model advantage have more than been shown and described.One's own profession Skilled person will appreciate that of industry, the utility model is not restricted to the described embodiments, described in above-described embodiment and specification Principle of the present utility model is simply described, on the premise of without departing from the utility model spirit and scope, the utility model is also Have various changes and modifications, in the range of these changes and improvements both fall within claimed the utility model.The utility model Claimed scope is defined by appending claims and equivalent thereof.

Claims (4)

1. a brightness energy-saving industrial LED illumination rod, it is characterised in that include fluorescent tube, be provided with lightshade cover in described fluorescent tube, Drive circuit board is installed in described lightshade cover, described drive circuit board is provided with drive circuit, described drive circuit board Being connected with LED lamp bead circuit board, being provided with LED lamp bead on described LED lamp bead circuit board, described fluorescent tube front end is stifled before being provided with Head, described fluorescent tube rear end is provided with rear plug, is provided with water joint on rear plug, and described drive circuit board one end is connected with Line, described line one end passes through water joint and extends to outside fluorescent tube.
2. brightness energy-saving according to claim 1 industrial LED illumination rod, it is characterised in that described LED lamp bead circuit board On be provided with heat sink strip, described heat sink strip has lamp bead hole, described lamp bead hole pass through LED lamp bead, heat sink strip is fitted in LED On lamp bead circuit board.
3. brightness energy-saving according to claim 1 industrial LED illumination rod, it is characterised in that described lightshade cover top sets It is equipped with press strip.
4. brightness energy-saving according to claim 1 industrial LED illumination rod, it is characterised in that described lightshade cover and press strip On be all arranged at intervals with lightening hole.
CN201620633732.9U 2016-06-23 2016-06-23 Brightness energy-saving industrial LED illumination rod Active CN205716502U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620633732.9U CN205716502U (en) 2016-06-23 2016-06-23 Brightness energy-saving industrial LED illumination rod

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620633732.9U CN205716502U (en) 2016-06-23 2016-06-23 Brightness energy-saving industrial LED illumination rod

Publications (1)

Publication Number Publication Date
CN205716502U true CN205716502U (en) 2016-11-23

Family

ID=57316335

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620633732.9U Active CN205716502U (en) 2016-06-23 2016-06-23 Brightness energy-saving industrial LED illumination rod

Country Status (1)

Country Link
CN (1) CN205716502U (en)

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: High integrity can industrial LED illumination stick

Effective date of registration: 20171205

Granted publication date: 20161123

Pledgee: Merchants Bank Bengbu branch of Limited by Share Ltd

Pledgor: Anhui Keda Automation Group Co., Ltd.

Registration number: 2017340000380

PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20200731

Granted publication date: 20161123

Pledgee: Merchants Bank Bengbu branch of Limited by Share Ltd.

Pledgor: KEDA AUTOMATION GROUP Co.,Ltd.

Registration number: 2017340000380