CN205710478U - Self-discharging tray-type three-dimensional fermentation system - Google Patents
Self-discharging tray-type three-dimensional fermentation system Download PDFInfo
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- CN205710478U CN205710478U CN201620228811.1U CN201620228811U CN205710478U CN 205710478 U CN205710478 U CN 205710478U CN 201620228811 U CN201620228811 U CN 201620228811U CN 205710478 U CN205710478 U CN 205710478U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
The open a kind of self-discharging tray-type three-dimensional fermentation system of this utility model, comprising: material lift equipment and fermentation pallet, wherein fermentation pallet solid stacking is installed, and described material lift equipment is installed on the side of described fermentation pallet；Described fermentation pallet is provided with dish side frame, rotatable platter, base plate link gear and backplane drive mechanism, described rotatable platter is connected with described backplane drive mechanism driving by described base plate link gear, and described rotatable floor, described base plate link gear and described backplane drive mechanism are installed on described dish side frame；Wherein organic materials is lifted in described fermentation pallet by described material lift equipment, carrying out aerobic fermentation in described fermentation pallet, organic materials completes discharging by the discharge of trying to get to the heart of a matter from described fermentation pallet that rotates of the described rotatable platter of described fermentation pallet.
Description
Technical field
This utility model relates to a kind of self-discharging tray-type three-dimensional fermentation system, particularly relates to a kind of energy
Enough increase substantially fermentation efficiency, the feature of environmental protection and reduction cost, be suitable for processing small lot, dispersion discharge
The self-discharging tray-type three-dimensional fermentation system of debirs.
Background technology
Announcing according to authoritative department, the industrial or agricultural organic solid waste of the annual whole society of current China discharge exists
More than 4000000000 tons.Such substantial amounts of organic solid waste, be allowed to not to environment, to it
Carry out environmental protection treatment and manure resourcesization utilization is optimal path, be also the trend of the times of social development.
Along with the continuous intensification of social cognition, to industrial or agricultural organic solid waste environmental protection treatment and manure resources
Utilize pay attention to day by day, organic solid waste thing industrial fermentation to process and be processed into the ratio of organic fertilizer also to exist
Quickly increase.Organic solid waste thing process change becomes organic fertilizer, and its primary process procedure is right
Organic solid waste thing carries out microorganism aerobic fermentation, to realize Nutrient Transformation and the dehydration and drying of material.Pass
System fermentation technology technology, generally uses the trough type fermentation of plane open type or bar buttress formula to ferment, but these
Fermentation technology has been required to large-area fermentation plant, takies substantial amounts of soil.Simultaneously because fermented
In journey, material thickness of feed layer is relatively big, and logical oxygen is insufficient, easily produces anaerobic fermentation, causes the most serious
Secondary environmental pollution.Currently, along with society's land resource growing tension, the ring of control atmosphere pollution
Guarantor's policy is becoming tight the most day by day.Be difficult to provide substantial amounts of soil for the environmental protection treatment of organic solid waste and
Recycling, the enterprise being more not allow for Heavy environmental pollution problem establishes or exists.Therefore, as
Fruit does not solve organic solid waste process and the land seizure of recycling and secondary environmental pollution is asked
Topic, the environmental protection treatment of organic solid waste and manure resourcesization utilize by serious restriction.This is also
To seriously restrict social enviroment protection and the development of resource circulation utilization cause, socio-ecological environment also will be unable to
Realize optimum circulation.
In order to solve above-mentioned organic solid waste process and recycling present in land seizure amount big
With secondary environmental pollution problem, my company was in invention in 2015 and disclosed that " pellet type organic materials stands
Body fermentation system and fermentation process thereof " (application number: 201510426969.X) and " organic materials pellet type
Stereoscopic fermentation system and fermentation process thereof " (application number: 201510426408.X), use through project and prove
Effect is notable, reduces 90% than trough type fermentation or the bar buttress formula fermentation occupied ground area of plane open type
Above, organic materials fermenting-ripening cycle time more than 90%, it also is able to process is greatly reduced simultaneously
During the generation of foul smell, eliminate the generation of secondary environmental pollution well, it is achieved that technical
Important breakthrough, environmental protection treatment and recycling for society's industrial or agricultural organic solid waste bring uncommon
Hope.
But find in concrete Engineering Project Construction is implemented, above-mentioned " tray-type three-dimensional fermentation system "
Still have several drawbacks in terms of adapting to social need.This system is primarily directed to high throughput and develops
Design, is suitable for day output mega project more than 500 tons and uses.In order to meet high operation effect
The requirement of rate, in system from automatic disc filling, pallet automatic stacking, automatically organize into groups conveying, fermentation conveying,
The cargo handling operations such as automatic de-stacking, automatic plate-turning batch turning, pallet circulation and stress are respectively provided with single high efficiency
Functional unit, therefore its manufacturing cost is of a relatively high.And the debirs of above-mentioned society discharge have
70～about 80% is hundreds of kilogram of every day, the dispersion of or two tons, small-amount emission.These disperse, in a small amount
If the debirs of discharge are all collected a mega project and are focused on utilization, due to transportation range
Problems of too, it is clear that the significantly rising of processing cost can be caused not possess economy.This is also to work as
The one of the main reasons that front debirs dispersion polluter is widely present.Therefore, society to preferably be solved
The environmental protection treatment of the debirs that can discharge and recycling problem, in addition it is also necessary to have on one both possessed
State " tray-type three-dimensional fermentation system " high-efficiency environment friendly performance, again can treatment in accordance with local conditions, meet dispersion,
The low cost of small-amount emission debirs treatment in situ, miniaturization stereoscopic fermentation equipment, with above-mentioned " torr
Disc type stereoscopic fermentation system " form complementation.So could solve society's debirs environmental protection treatment comprehensively
With recycling problem.But find no the Zymolysis Equipment that disclosure satisfy that the demand at present.
Summary of the invention
The open a kind of self-discharging tray-type three-dimensional fermentation system of this utility model, technology to be solved is asked
Topic is to provide a kind of not only high-efficiency environment friendly but also low cost, is suitable for processing dispersion, the organic waste of small-amount emission
The self-discharging tray-type three-dimensional fermentation system of thing.
This utility model solves it and technical problem is that and realize by the following technical solutions.
The open a kind of self-discharging tray-type three-dimensional fermentation system of this utility model, comprising: material lifting
Equipment and fermentation pallet, wherein fermentation pallet solid stacking is installed, and described material lift equipment is installed on
The side of described fermentation pallet；Described fermentation pallet is provided with dish side frame, rotatable platter, base plate linkage
Mechanism and backplane drive mechanism, described rotatable platter is by described base plate link gear and described base plate
Drive mechanism is in transmission connection, and described rotatable floor, described base plate link gear and described bottom drive
Mechanism is installed on described dish side frame；Wherein organic materials is lifted into institute by described material lift equipment
Stating in fermentation pallet, carry out aerobic fermentation in described fermentation pallet, organic materials is by described fermentation
The discharge of trying to get to the heart of a matter from described fermentation pallet that rotates of the described rotatable platter of pallet completes discharging.
This utility model solves its technical problem and also can be applied to the following technical measures to achieve further.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, it also includes pallet apparatus for distributing,
Described pallet apparatus for distributing is installed on above described fermentation pallet and below described material lift equipment discharging opening.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, also include equipment for pulverizing material,
Supplying Sieving Mechanism, material two-stage hoisting equipment, wherein said equipment for pulverizing material bottom discharging opening with
Described Supplying Sieving Mechanism upper feed inlet connects, described equipment for pulverizing material and described material screening dress
Put the bottom being respectively positioned on described material lift equipment；Described Supplying Sieving Mechanism bottom discharging opening is with described
Material two-stage hoisting equipment bottom charging aperture connects, described material two-stage hoisting its upper side discharging opening position
Top in described pallet apparatus for distributing；And, wherein organic materials is carried by described material lift equipment
Liter is delivered to described equipment for pulverizing material and is broken into powder and sieves through described Supplying Sieving Mechanism, mistake
The powder of sieve falls into the charging aperture of described pallet apparatus for distributing and lays into institute through described pallet apparatus for distributing
State in fermentation pallet.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, it also includes material stirring equipment,
Described material stirring equipment bottom discharging opening is connected with described equipment for pulverizing material upper feed inlet, described
Material stirring equipment is installed on the bottom of described material lift equipment.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, it also includes grog outut device
And system controller, described grog outut device is installed on described in the described bottom below the pallet that ferments,
Described system controller respectively with described material lift equipment, described material stirring equipment, described material
Disintegrating apparatus, described Supplying Sieving Mechanism, described pallet apparatus for distributing, described backplane drive mechanism,
Described grog outut device electrically connects.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, described fermentation tray stack is installed
At least 3 layers, the perpendicular separation between described fermentation pallet adjacent two layers is 10～300mm；Described fermentation torr
The overall dimensions of dish is at least long 1200mm, wide 600mm；And described pallet apparatus for distributing is in institute
The thickness of feed layer stating the organic materials laid in fermentation pallet is 100mm～600mm.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, described dish side frame is provided with dish side net
And framework, described dish side net is fixedly installed in inside described framework；Described dish side frame height is
100～600mm, Wang Shi aperture, described dish side is punching net or the mesh grid of 2～6mm；Described rotatable
Base plate is made up of rotating shaft and A shape orifice plate, and described rotating shaft is connected to the two ends, axis of A shape orifice plate, institute
Stating the punching web plate that A shape orifice plate is aperture 2～6mm, described rotating shaft is installed on described dish by bearing block
The lower edge of side frame；Described base plate link gear is connecting rod, is respectively symmetrically the side being articulated with described rotating shaft；
And described backplane drive mechanism is hydraulic jack, its be connected to described base plate link gear both sides and
Between described dish side frame.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, wherein pallet apparatus for distributing includes
Pallet one-level apparatus for distributing and/or two grades of apparatus for distributing of pallet, described pallet one-level apparatus for distributing is installed on
Below described material lift equipment discharging opening and above two grades of apparatus for distributing of described pallet, described pallet two
Level apparatus for distributing is installed on described in top above the pallet that ferments.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, described pallet one-level apparatus for distributing
For conveying worm, two grades of apparatus for distributing of described pallet are from screw spreader.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, described pallet one-level apparatus for distributing
Lower section offers the discharge gate of several independent opening and closings.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, described grog outut device is skin
Belt conveyor or conveying worm；Fermenting between pallet and described grog outut device described in the bottom
It is additionally provided with taper conveying aggregate bin.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, described grog outut device is pacified
Equipped with LOAD CELLS.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, it also includes material pre-heating device,
Described material pre-heating device includes thermal source and adds heat pipe, and wherein thermal source is connected with adding heat pipe, adds heat pipe and sets
Put to be installed on described in top and ferment in pallet.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, described material lift equipment is bucket
Formula elevator.
It is also preferred that the left described self-discharging tray-type three-dimensional fermentation system, described equipment for pulverizing material is chain
Formula disintegrating machine, described material stirring equipment is biaxial rneader.
This utility model compared with prior art has clear advantage and beneficial effect.By above-mentioned skill
Art scheme, this utility model self-discharging tray-type three-dimensional fermentation system at least has following advantages and useful
Effect:
One, this utility model is likewise supplied with " tray-type three-dimensional fermentation system " efficiently and environmental-protecting performance,
Formula fermentation is piled up neatly, it is possible to save the disposal field of more than 90%, fermentation week compared to unlimited slot type or bar
Phase shortens more than 90%, moreover it is possible to better adapt to debirs dispersion, the feature of small-amount emission in society,
Minimizing can be disperseed on the spot to process and utilize, device fabrication low cost, before debirs process and place
Product after reason is all transported without distance, processes and use cost is the lowest, and equipment is integrated
Manufacture and design, it is not necessary to be arranged in Factory Building and other auxiliary facilities, plug and play, shape is greatly shortened
Become the time of disposal capabilities, it is possible to preferably solve debirs environmental protection treatment and recycling
Problem, fundamentally solve the upper a large amount of environmental pollution difficult problems disperseing organic waste pollution source of society.
Two, fermentation pallet of the present utility model possesses self-discharging function, and the pallet that ferments is according to process
Material fermentation cycle length and process lot size need to set installs the number of plies and pallet size dimension, every day
Feeding one dish/layer, operation process is without carrying out pallet stacking, Pan Duo conveying, dish buttress de-stacking, turning over down
The operation of the links such as material, enormously simplify work flow and decreases functions of the equipments unit, it is achieved that setting
Standby miniaturization, integrated and low manufacturing cost.
Three, organic materials is in carrying out sweat, and every day changes dish from the fermentation pallet of last layer and falls into
The fermentation pallet of next layer, during the ferment rotatable platter of pallet also fermented organic material is played
Stirring and fragmentation, material fermentation is the most even fully, advantageously in reducing anaerobism foul smell
Generation distributes with moisture, and processing procedure is more environmentally-friendly, more efficient.
Described above is only the general introduction of technical solutions of the utility model, in order to better understand this reality
By novel technological means, and can be practiced according to the content of description, and in order to allow this practicality
Novel above and other objects, features and advantages can become apparent, below especially exemplified by preferably implementing
Example, and coordinate accompanying drawing, describe in detail as follows.
Accompanying drawing explanation
Fig. 1 is the schematic front view of the structure of this utility model preferred embodiment.
Fig. 2 is the schematic top plan view of the structure of this utility model preferred embodiment.
Fig. 3 is the left view schematic diagram of the structure of this utility model preferred embodiment.
Fig. 4 is the schematic front view of the structure of this utility model fermentation pallet preferred embodiment.
Fig. 5 is the schematic top plan view of the structure of this utility model fermentation pallet preferred embodiment.
Fig. 6 is the structural representation of this utility model fermentation pallet rotatable platter preferred embodiment.
[primary clustering symbol description]
1: material lift equipment 2: material stirring equipment
3: equipment for pulverizing material 4: Supplying Sieving Mechanism
5: material two-stage hoisting equipment 6: pallet one-level apparatus for distributing
7: two grades of apparatus for distributing 8 of pallet: fermentation pallet
81: dish side frame 811: framework
812: dish side net 82: rotatable platter
821: rotating shaft 822:A shape orifice plate
83: base plate link gear 84: backplane drive mechanism
9: grog aggregate bin 10: grog outut device
11: LOAD CELLS 12: system controller
13: system holding frame
Detailed description of the invention
By further illustrating that this utility model is by reaching the technology hands that predetermined utility model purpose is taked
Section and effect, below in conjunction with accompanying drawing and preferred embodiment, to according to the self-discharging torr that the utility model proposes
Disc type its detailed description of the invention of stereoscopic fermentation system, structure, feature and effect thereof, after describing in detail such as.
Referring to shown in Fig. 1 to Fig. 3, this utility model self-discharging tray-type three-dimensional fermentation system is main
It is made up of material lift equipment 1, fermentation pallet 8.The three-dimensional stacking of fermentation pallet 8 is installed, material lifting
Equipment 1 is installed on the side of fermentation pallet 8.Fermentation pallet 8 is provided with dish side frame 81, rotatable platter
82, base plate link gear 83 and backplane drive mechanism 84.Rotatable platter 82 is joined by described base plate
Motivation structure 83 is in transmission connection with described backplane drive mechanism 84.Rotatable floor 82, base plate gear
Structure 83 and bottom driving mechanism 84 are installed on dish side frame 81.
Organic materials is lifted in fermentation pallet 8 by material lift equipment 1, in fermentation pallet 8
Carry out aerobic fermentation.Organic materials is held in the palm from fermentation by the rotation of the rotatable platter 82 of fermentation pallet 8
The trying to get to the heart of a matter of dish 8 is discharged into grog outut device 10 and completes discharging.
In preferred embodiment of the present utility model, it is additionally provided with pallet apparatus for distributing.Pallet apparatus for distributing is pacified
It is loaded on above fermentation pallet 8 and below material lift equipment 1 discharging opening.
Organic materials is lifted in pallet apparatus for distributing by material lift equipment 1, pallet cloth set
Standby by organic materials laying in fermentation pallet 8, in fermentation pallet 8, carry out aerobic fermentation.Organic
Material is discharged into from trying to get to the heart of a matter of pallet 8 of fermentation by rotating of the rotatable platter 82 of fermentation pallet 8
Grog outut device 10 completes discharging.
In preferred embodiment of the present utility model, pallet apparatus for distributing includes pallet one-level apparatus for distributing 6
And/or two grades of apparatus for distributing 7 of pallet.Pallet one-level apparatus for distributing 6 is installed on material lift equipment 1 and goes out
Below material mouth and above two grades of apparatus for distributing 7 of pallet, two grades of apparatus for distributing 7 of pallet are installed on top
Above fermentation pallet 8.
As shown in FIG. 1 to 3, in preferred embodiment of the present utility model, self-discharging tray-type three-dimensional
Fermentation system also sets up and is provided with equipment for pulverizing material 3, Supplying Sieving Mechanism 4 and material two-stage hoisting and sets
Standby 5.Equipment for pulverizing material 3 bottom discharging opening is connected with Supplying Sieving Mechanism 4 upper feed inlet, material
Disintegrating apparatus 3 and Supplying Sieving Mechanism 4 are respectively positioned on the bottom of material lift equipment 5.In view of whole
The needs in layout of system equipment space, reduce the whole height of system equipment, by equipment for pulverizing material 3
The low level being installed to pallet one-level apparatus for distributing 6 is set with Supplying Sieving Mechanism 4.Can also be at material
Installation material two-stage hoisting equipment 5 is set between screening plant 4 and pallet cloth one-level material equipment 6 again.Thing
Screening separator 4 bottom discharging opening is connected with material two-stage hoisting equipment 5 bottom charging aperture, material two
Level lifting means 5 upper part discharge port is positioned at above pallet one-level apparatus for distributing 6.
In preferred embodiment of the present utility model, organic materials is promoted by material lift equipment 1 and is delivered to
Equipment for pulverizing material 3 is broken into powder and sieves through Supplying Sieving Mechanism 4, and the powder sieved passes through
Logistics two-stage hoisting equipment 5 upper part discharge port falls into the charging aperture of pallet one-level apparatus for distributing 6 and through torr
Dish one-level apparatus for distributing 6 is laid in fermentation pallet 8.Material lift equipment 1 and material two-stage hoisting
Equipment 5 is bucket elevator.Material lift equipment 1 can be batch (-type), the monobucket of Large Copacity charging
Formula bucket elevator, it is also possible to be the multibucket bucket lifting that can carry out vertical-lift and continuous feed
Machine.Material two-stage hoisting equipment 5 is then multibucket bucket elevator advantageously entering in production operation
OK.Equipment for pulverizing material 3 is that the chain type that employing is suitable for high moisture content, coarse granule material crushes is broken
Broken machine.For the ease of reducing the whole height of equipment, this chain breaker uses driving motor further
With the Two Axles Chain Breaker that chain rivet is horizontal positioned.Supplying Sieving Mechanism 4 is vibrosieve, and this shakes
Dynamic sieve is made up of screen cloth, screen frame and vibrator.Screen cloth is arranged in screen frame, screen frame
Being articulated with in the frame below disintegrating machine, vibrator is arranged in screen frame.
As shown in FIG. 1 to 3, this utility model self-discharging tray-type three-dimensional fermentation system preferred embodiment
In, for crushing effect and the efficiency of improving material, advantageously in the carrying out of material fermentation, also set
Put material stirring equipment 2.Material stirring equipment 2 bottom discharging opening enters with equipment for pulverizing material 3 top
Material mouth connects, and material stirring equipment 2 is installed on the bottom of material lift equipment 1.Organic materials be by
After material stirring equipment 2 stirs, then enter equipment for pulverizing material 3 and be broken into powder.For the benefit of
The whole height of reduction equipment and being suitable for stirs the high-moisture such as municipal sludge, fowl and animal excrement, high glutinous
The organic materials of property.Material stirring equipment 2 uses and drives reducing motor, shaft equal horizontal positioned
Biaxial rneader.
As shown in FIG. 1 to 3, this utility model self-discharging tray-type three-dimensional fermentation system preferred embodiment
In, in order to make organic materials can oneself after being laid fermentation pallet 8 by pallet one-level apparatus for distributing 6
Spreader disk face, dynamic ground, forms the uniform bed of material, is conducive to the carrying out of fermentation, also sets up and be mounted with pallet
Two grades of apparatus for distributing 7.Two grades of apparatus for distributing 7 of pallet are horizontally installed to above the fermentation pallet 8 of top
And the lower section of pallet one-level apparatus for distributing 6.Two grades of apparatus for distributing 7 of pallet are the spiral of walking automatically
Paver.The helical axis of hand of spiral opposite helical blade is installed from the middle to both ends by one, will
From pallet one-level apparatus for distributing 6 lay into organic materials tapered in the middle of fermentation pallet 8 equably to
Before, the card of the most whole fermentation pallet 8 that paves to both sides, form the bed of material of thickness.
In order to automatically be transported out by the organic materials completing fermentation in fermentation pallet, grog exports
Equipment 10 is installed on below the fermentation pallet 8 of the bottom.Simultaneously in order to ferment pallet 8 from the bottom
The organic materials of the fermenting-ripening unloaded all is collected in grog outut device 10, also sends out at the bottom
The grog aggregate bin 9 installing taper is set between ferment pallet 8 and grog outut device 10.Grog exports
Equipment 10 is the horizontally disposed belt conveyor of zone face and arranges rib in its both sides, it would however also be possible to employ spiral shell
Rotation conveyer.In order to improve the automatization of equipment further, ripe in grog outut device 10 output fermentation
The Weighing to inventory is completed, it is also possible to weighing and sensing is installed on belt conveyor while material
Device 11.
In order to realize the Automated condtrol of link operation each to equipment, it is additionally provided with system controller 12.System
System controller 12 respectively with material lift equipment 1, material stirring equipment 2, equipment for pulverizing material 3, thing
Screening separator 4, material two-stage hoisting equipment 5, pallet one-level apparatus for distributing 6, two grades of clothes of pallet
Equipment 7, fermentation the backplane drive mechanism 84 of pallet 8, grog outut device 10, LOAD CELLS 11
Electrical connection.
As it is shown in figure 1, in this utility model self-discharging tray-type three-dimensional fermentation system preferred embodiment,
Fermentation pallet 8 stacking installs 5 layers, for long 5000mm, wide 2000mm, deep 300mm rectangular
Shape pallet, is stacked support by dish dish and is fixedly installed on system holding frame 13.And apply in reality
In, can be according to required for debirs amount and the fermentation of different debirs needing fermentation process every day
The difference of fermentation period length, selects the number of plies to be mounted needed for fermentation pallet 8.According to fermentation pallet 8
Length and width, deep size situation, the perpendicular separation between its adjacent two layers can be at 10～300mm models
Enclose interior flexible selection.The value volume and range of product of the organic materials according to required fermentation process is different, described
Overall dimensions length and width and the Gao Ke of fermentation pallet 8 select flexibly.Meanwhile, according to institute's fermentation process
The variety classes of debirs and different fermentations cycle are arranged, and pallet one-level apparatus for distributing 6 is in fermentation torr
The thickness of feed layer of the organic materials laid in dish 8 can select in the range of 100mm～600mm flexibly.
As shown in Fig. 4～Fig. 6, this utility model self-discharging tray-type three-dimensional fermentation system preferred embodiment
Fermentation pallet 8 dish side frame 81 be made up of framework 811 and dish side net 812.The height of dish side frame 81
Degree can select in the range of 100～600mm flexibly, and dish side net 812 is fixedly installed in inside framework 811.
Dish side net 812 is punching net that aperture is 2～6mm or mesh grid.Rotatable platter 82 is by rotating shaft 821
Constitute with A shape orifice plate 822.Rotating shaft 821 is connected to the two ends, axis of A shape orifice plate 822.A shape
Orifice plate 822 is the punching web plate in aperture 2～6mm.Rotating shaft 821 is installed on fermentation pallet by bearing block
The lower edge of the dish side frame 81 of 8.Base plate link gear 83 is connecting rod, is respectively symmetrically and is articulated with rotating shaft 821
Side.Backplane drive mechanism 84 is hydraulic jack, and it is connected and installed in base plate link gear 83
Between the framework 811 of side and dish side frame 81.Dismount and reduce transportation volume, fermentation torr for convenience
The dish side frame 81 of dish 8 can be with layer and length and width limit for unit Design and Machining for package assembly part, then
Installation can be bolted.
As shown in FIG. 1 to 3, this utility model self-discharging tray-type three-dimensional fermentation system preferred embodiment
In, pallet one-level apparatus for distributing 6 is conveying worm.In order to by fermented organic material relatively evenly
Laying in fermentation pallet 8 below, offering several below conveying worm can independent opening and closing
Discharge gate, to realize at several difference discharges.In order to realize Automated condtrol, conveying worm
Discharge gate valve can also be automatically controlled by oil cylinder or cylinder.
In this utility model self-discharging tray-type three-dimensional fermentation system embodiment, in order to make equipment in cold
Area or cold season use, and fermentation materials can be heated after entering fermentation pallet 8.Make thing
Material internal temperature rises to meet the needs of fermentative microorganism inoculation, so that fermentation can be entered smoothly
OK, it is also possible to be arranged as required to material pre-heating device is installed.Material pre-heating device includes thermal source and adds
Heat pipe, wherein thermal source is connected with adding heat pipe.Add heat pipe to arrange and be installed in the fermentation pallet pushed up most.Heat
Source can be to install heating wire in adding heat pipe to realize electric heating heating, it is possible to uses solar water adding
In heat pipe, circulation realizes heating.Equipment is arranged on outdoor use for convenience, it is also possible in system support
The surrounding of framework 13 arranges rainproof, the Radix Saposhnikoviae case of installation.Air vent, daylighting window are set on case.
The maintaining of equipment for convenience, it is also possible to arrange on the system holding frame outside fermentation pallet
Installment work platform.Off-odour in order to make equipment produce in fermentation process debirs process is extraneous
Constitute impact, it is also possible to convulsion and deodorizing device are set at equipment top.In order to make having of fermenting-ripening
Machine material realizes further commercialization, it is also possible to connects in grog outut device 10 rear end and installs mixture
Expect, stir, crush, pelletize and weighing and bagging equipment.
The running of this utility model self-discharging tray-type three-dimensional fermentation system embodiment and operation principle
As follows.The fermentation pallet 8 of this utility model embodiment self-discharging tray-type three-dimensional fermentation system arranges peace
Filling 5 layers, organic materials fermentation period is set to 5 days simultaneously.Start this utility model self-discharging pallet
The system controller 12 of formula stereoscopic fermentation system makes equipment be in running status.If the first angel
With, the fermentation pallet 8 of all layers is blank state, and the rotatable platter 82 of fermentation pallet 8 is in
The closed mode of level.Pour the organic materials needing fermentation process into material lifting by a certain percentage to set
In the hopper of standby 1.Organic materials is promoted to thing by control material lift equipment 1 by system controller 12
Expect above the charging aperture of mixing plant 2 and enter in material stirring equipment 2.System controller 12 controls
Material stirring equipment 2 starts and starts to be stirred organic materials.Meanwhile, material lift equipment 1
Hopper falls back to the initial position that feeds intake for continuing to feed intake next time.
When material stirring equipment 2 completes the stirring to organic materials according to set time, system controls
Device 12 controls setting and is installed on the pallet one-level apparatus for distributing 6 of material stirring equipment 2 rear end, material two
Level lifting means 5, Supplying Sieving Mechanism 4, equipment for pulverizing material 3 successively start in running order.
System controller 12 controls the blow-off valve of material stirring equipment 2 and opens, and material stirring equipment 2 continues one
Limit is stirred, and organic materials therein is discharged into that to be positioned at material below material stirring equipment 2 broken
Equipment 3 crushes.Organic materials after Po Sui falls the material being positioned at below equipment for pulverizing material 3
On the vibration screen of screening plant 4.Can be fallen into by the powdery organic materials of screen cloth and be positioned at material sieve
The charging aperture of the material two-stage hoisting equipment 5 below separating device 4.
The elevated charging aperture falling into pallet one-level apparatus for distributing 6 of organic materials.Then by pallet one-level
Apparatus for distributing 6 carries and discharges successively by set amount after its each discharge gate is by forward direction or before backward
To the fermentation pallet 8 being positioned at lower section.When first group of organic materials is arranged from material stirring equipment 2
Sky, system controller 12 controls material stirring equipment 2 and shuts down and close its blow-off valve.Material carries
Second group of organic materials is promoted as first group again and then experiences stirring, broken, sieve by liter equipment 1
Divide, two-stage hoisting, cloth link fall in fermentation pallet 8.Thus and thus, until pressing set amount
Organic materials is successively fully enclosed from bottom fermentation pallet 8 to top layer.System controller 12 controls thing
Material lifting means 1, material stirring equipment 2, equipment for pulverizing material 3, Supplying Sieving Mechanism 4, material
Two-stage hoisting equipment 5, pallet one-level apparatus for distributing 6 stop.Start two grades of apparatus for distributing 7 of pallet simultaneously
From one end of top fermentation pallet 8 upper end to other end level run, ferment pallet 8 by top
Interior organic materials paves flat.When two grades of apparatus for distributing 7 of pallet run to the other end, system controls
Device 12 control its turn back run and be back to top fermentation pallet 8 initial end then stop.
When within second day, carrying out fermentation operation, open the start button of the system controller 12 of equipment, equipment
It is in running status.System controller 12 controls the backplane drive mechanism 84 of the fermentation pallet 8 of top
Action.Backplane drive mechanism 84 drives base plate link gear 83 action, and base plate link gear 83 drives
Rotatable platter 82 vertical rotary 90 °.Rotatable platter 82 is become from level when closing and sends out
Ferment pallet 8 bottom surface becomes the opening of vertical 90 °.It is in yeastiness in the fermentation pallet 8 of top
Organic materials fall into below the second layer fermentation pallet 8 in.In dropping process, rotatable platter
82 pairs of organic materials serve stirring and fragmentation.System controller 12 controls the fermentation torr of top
The rotatable platter 82 of dish 8 is closed, and rotatable platter 82 rotates to be water by base plate link gear 83
Level state.System controller 12 controls correlation function and is loaded by organic materials by above-mentioned flow process and push up most
In layer fermentation pallet 8.
When within the 3rd day, carrying out fermentation operation, open the start button of the system controller 12 of equipment, equipment
It is in running status.System controller 12 controls the backplane drive mechanism 84 of second layer fermentation pallet 8
Action, then the fermented organic material in second layer fermentation pallet 8 falls into third layer as said process
In fermentation pallet 8.System controller 12 successively controls the rotatable platter 82 of second layer fermentation pallet 8
Closing, rotatable platter 82 is level and the rotatable platter 82 dozens of top fermentation pallet 8
Opening, rotatable platter 82 is plumbness.Fermented organic material in top fermentation pallet 8 falls into
In second layer fermentation pallet 8, system controller 12 controls the rotatable platter of top fermentation pallet 8
82 close.System controller 12 controls correlation function and is loaded by organic materials by above-mentioned flow process and push up most
In layer fermentation pallet 8.
When within the 4th day, carrying out fermentation operation, open the start button of the system controller 12 of equipment, equipment
It is in running status.System controller 12 controls third layer, the second layer and top fermentation pallet 8
Backplane drive mechanism 84 successively action.The fermented organic material of third layer falls into the 4th layer of fermentation pallet 8
In, the fermented organic material of the second layer falls in third layer fermentation pallet 8, and the fermentation of top is organic
Material falls in second layer fermentation pallet 8.System controller 12 controls correlation function by above-mentioned stream
Organic materials is loaded in top fermentation pallet 8 by journey.
When within the 5th day, carrying out fermentation operation, open the start button of the system controller 12 of equipment, equipment
It is in running status.Controller 12 controls the 4th layer, third layer, the second layer and top fermentation pallet
The backplane drive mechanism 84 of 8 successively action.The fermented organic material of the 4th layer falls into layer 5 fermentation torr
In dish 8, the fermented organic material of third layer falls in the 4th layer of fermentation pallet 8, the fermentation of the second layer
Organic materials falls in third layer fermentation pallet 8, and the fermented organic material of top falls into the second layer and sends out
In ferment pallet 8.System controller 12 controls correlation function and is loaded by organic materials by above-mentioned flow process
In top fermentation pallet 8.
When within the 6th day, carrying out fermentation operation, the organic materials fermentation period of sabot in first day fermentation arrives,
Organic materials fermenting-ripening.Opening the start button of the system controller 12 of equipment, equipment is in
Running status, system controller 12 controls grog outut device 10 and starts.System controller 12 controls
Layer 5, the 4th layer, third layer, the second layer and the backplane drive mechanism 84 of top fermentation pallet 8
Successively action.Ripe organic materials in layer 5 fermentation pallet 8 falls into it through grog aggregate bin 9
The grog outut device 10 of lower section, is transferred out by grog outut device 10.The fermentation of the 4th layer is organic
Material falls in layer 5 fermentation pallet 8, and the fermented organic material of third layer falls into the 4th layer of fermentation torr
In dish 8, the fermented organic material of the second layer falls in third layer fermentation pallet 8, the fermentation of top
Organic materials falls in second layer fermentation pallet 8.System controller 12 controls correlation function by upper
State flow process to be loaded by organic materials in top fermentation pallet 8.
Thus and thus, self-discharging tray-type three-dimensional fermentation system is completed from being fed to organic materials fermentation
The production cycle process of ripe output fermenting-ripening organic materials.
The above, be only preferred embodiment of the present utility model, not makees this utility model
Any pro forma restriction, although this utility model is disclosed above with preferred embodiment, but not
In order to limit this utility model, any those skilled in the art, without departing from this utility model
In the range of technical scheme, when the method for available the disclosure above and technology contents make a little change or
It is modified to the Equivalent embodiments of equivalent variations, as long as without departing from technical solutions of the utility model
Appearance, any simple modification above example made according to technical spirit of the present utility model, equivalent
Change and modification, all still fall within the range of technical solutions of the utility model.
Claims (15)
1. a self-discharging tray-type three-dimensional fermentation system, it is characterised in that comprising: material lift equipment and fermentation pallet, wherein fermentation pallet solid stacking is installed, and described material lift equipment is installed on the side of described fermentation pallet；Described fermentation pallet is provided with dish side frame, rotatable platter, base plate link gear and backplane drive mechanism, described rotatable platter is connected with described backplane drive mechanism driving by described base plate link gear, and described rotatable platter, described base plate link gear and described backplane drive mechanism are installed on described dish side frame；
Wherein organic materials is lifted in described fermentation pallet by described material lift equipment, carrying out aerobic fermentation in described fermentation pallet, organic materials completes discharging by the discharge of trying to get to the heart of a matter from described fermentation pallet that rotates of the described rotatable platter of described fermentation pallet.
Self-discharging tray-type three-dimensional fermentation system the most according to claim 1, it is characterised in that it also includes that pallet apparatus for distributing, described pallet apparatus for distributing are installed on above described fermentation pallet and below described material lift equipment discharging opening.
Self-discharging tray-type three-dimensional fermentation system the most according to claim 2, it is characterized in that, also include equipment for pulverizing material, Supplying Sieving Mechanism, material two-stage hoisting equipment, wherein said equipment for pulverizing material bottom discharging opening is connected with described Supplying Sieving Mechanism upper feed inlet, and described equipment for pulverizing material and described Supplying Sieving Mechanism are respectively positioned on the bottom of described material lift equipment；
Described Supplying Sieving Mechanism bottom discharging opening is connected with described material two-stage hoisting equipment bottom charging aperture, and described material two-stage hoisting its upper side discharging opening is positioned at the top of described pallet apparatus for distributing；
And, wherein organic materials is promoted by described material lift equipment and is delivered to described equipment for pulverizing material and is broken into powder and sieves through described Supplying Sieving Mechanism, and the powder sieved falls into the charging aperture of described pallet apparatus for distributing and in described pallet apparatus for distributing lays described fermentation pallet.
Self-discharging tray-type three-dimensional fermentation system the most according to claim 3, it is characterized in that, it also includes material stirring equipment, described material stirring equipment bottom discharging opening is connected with described equipment for pulverizing material upper feed inlet, and described material stirring equipment is installed on the bottom of described material lift equipment.
Self-discharging tray-type three-dimensional fermentation system the most according to claim 4, it is characterized in that, it also includes grog outut device and system controller, described grog outut device is installed on described in the bottom below the pallet that ferments, and described system controller electrically connects with described material lift equipment, described material stirring equipment, described equipment for pulverizing material, described Supplying Sieving Mechanism, described pallet apparatus for distributing, described backplane drive mechanism, described grog outut device respectively.
Self-discharging tray-type three-dimensional fermentation system the most according to claim 1, it is characterised in that described fermentation tray stack installs at least 3 layers, and the perpendicular separation between described fermentation pallet adjacent two layers is 10～300mm；
The overall dimensions of described fermentation pallet is at least long 1200mm, wide 600mm；
And the thickness of feed layer of organic materials that described pallet apparatus for distributing is laid in described fermentation pallet is 100mm～600mm.
7., according to the self-discharging tray-type three-dimensional fermentation system described in claim 1 or 6, it is characterised in that described dish side frame is provided with dish side net and framework, described dish side net is fixedly installed in inside described framework；Described dish side frame height is 100～600mm, and Wang Shi aperture, described dish side is punching net or the mesh grid of 2～6mm；
Described rotatable platter is made up of rotating shaft and A shape orifice plate, and described rotating shaft is connected to the two ends, axis of A shape orifice plate, and described A shape orifice plate is the punching web plate in aperture 2～6mm, and described rotating shaft is installed on the lower edge of described dish side frame by bearing block；
Described base plate link gear is connecting rod, is respectively symmetrically the side being articulated with described rotating shaft；
And described backplane drive mechanism is hydraulic jack, it is connected between the both sides of described base plate link gear and described dish side frame.
Self-discharging tray-type three-dimensional fermentation system the most according to claim 2, it is characterized in that, wherein pallet apparatus for distributing includes pallet one-level apparatus for distributing and/or two grades of apparatus for distributing of pallet, described pallet one-level apparatus for distributing is installed on below described material lift equipment discharging opening and above two grades of apparatus for distributing of described pallet, and two grades of apparatus for distributing of described pallet are installed on described in top above the pallet that ferments.
Self-discharging tray-type three-dimensional fermentation system the most according to claim 8, it is characterised in that described pallet one-level apparatus for distributing is conveying worm, two grades of apparatus for distributing of described pallet are from screw spreader.
Self-discharging tray-type three-dimensional fermentation system the most according to claim 8, it is characterised in that offer the discharge gate of several independent opening and closings below described pallet one-level apparatus for distributing.
11. self-discharging tray-type three-dimensional fermentation systems according to claim 5, it is characterised in that described grog outut device is belt conveyor or conveying worm；It is additionally provided with taper conveying aggregate bin between pallet and described grog outut device fermenting described in the bottom.
12. self-discharging tray-type three-dimensional fermentation systems according to claim 11, it is characterised in that be provided with LOAD CELLS in described grog outut device.
13. self-discharging tray-type three-dimensional fermentation systems according to claim 1, it is characterized in that, it also includes that material pre-heating device, described material pre-heating device include thermal source and add heat pipe, wherein thermal source is connected with adding heat pipe, adds heat pipe setting and is installed in fermentation pallet described in top.
14. self-discharging tray-type three-dimensional fermentation systems according to claim 1, it is characterised in that described material lift equipment is bucket elevator.
15. self-discharging tray-type three-dimensional fermentation systems according to claim 4, it is characterised in that described equipment for pulverizing material is chain breaker, and described material stirring equipment is biaxial rneader.
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| CN105669266A (en) * | 2016-03-23 | 2016-06-15 | 广西力源宝科技有限公司 | Self-discharging pallet type stereoscopic fermentation system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105669266A (en) * | 2016-03-23 | 2016-06-15 | 广西力源宝科技有限公司 | Self-discharging pallet type stereoscopic fermentation system |
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