CN205709191U - Tension lines frame mechanism and rotor machining device - Google Patents
Tension lines frame mechanism and rotor machining device Download PDFInfo
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- CN205709191U CN205709191U CN201620619864.6U CN201620619864U CN205709191U CN 205709191 U CN205709191 U CN 205709191U CN 201620619864 U CN201620619864 U CN 201620619864U CN 205709191 U CN205709191 U CN 205709191U
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- resistance wheel
- line
- roller
- assembly
- frame mechanism
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Abstract
This utility model relates to a kind of tension lines frame mechanism and rotor machining device, and mentioned strain coil holder mechanism includes installing rack assembly, drives assembly, tension force to control assembly, velocity package and tonometry assembly.Assembly is driven to utilize first driver drives the first resistance wheel to rotate, the first resistance wheel band moving-wire motion, can quickly speed governing.The encoder of velocity package is instantly available the speed of line by the speed measuring the second resistance wheel, by the feedback of encoder, and can speed governing more accurately.Tension force controls assembly and utilizes elastic component conductance, make the tension stability of line, the rate of tension of the second driver regulation elastic component, and then quickly regulate the tension force of line, the pressure transducer of tonometry assembly can be real-time measure line tension force, improve control line accuracy rate.Simultaneously as line sequentially passes through the first resistance wheel, the first roller, the second resistance wheel and the second roller accesses coil winding machine, Stability Analysis of Structures is reliable, can reduce error rate, reduces faults such as going offline.
Description
Technical field
This utility model relates to the technical field of motor manufacturing, particularly relates to a kind of tension lines frame mechanism and rotor machining
Device.
Background technology
During processing rotor, it is linked into coil winding machine line, needs suitable tension force and speed.Traditional supplies line mode
The general brake offer winding tension that uses, traditional mode speed governing is slow with tune tension force reaction, and tension fluctuation is big, it is impossible to completely
The high-precision coiling requirement of foot.
Utility model content
Based on this, it is necessary to for the problems referred to above, it is provided that one can quickly speed governing and adjust tension force, and tension stability, mistake
The lowest tension lines frame mechanism and rotor machining device.
A kind of tension lines frame mechanism, for line is accessed coil winding machine, described tension lines frame mechanism includes:
Installing rack assembly；
Driving assembly, including the first resistance wheel and the first driver, described first resistance wheel is rotatably connected on described installation
On frame assembly, described in described first driver drives, the first resistance wheel rotates；
Tension force controls assembly, and including the first roller, connecting rod, elastic component and the second driver, described first roller is arranged on
On described connecting rod, one end of described connecting rod is rotationally connected with described installing rack assembly, and described second driver is by described elasticity
Part is connected with described connecting rod, and described second driver can drive described link rotatable, described connecting rod can drive described first
Roller moves；
Velocity package, including the second resistance wheel and encoder；Described second resistance wheel is rotatably connected on described installing rack group
On part, described encoder is connected with described second resistance wheel, and described encoder is for measuring the rotating speed of described second resistance wheel；With
And
Tonometry assembly, including the second roller and pressure transducer, described second roller is arranged on described pressure sensing
On device, described pressure transducer is arranged on described installing rack assembly；
Wherein, described line can sequentially pass through described first resistance wheel, described first roller, described second resistance wheel and institute
State the second roller and access described coil winding machine.
Wherein in an embodiment, also include that tensioning wheels, described tensioning wheels are arranged on described installing rack assembly,
Described line can first pass through described tensioning wheels before described first resistance wheel.
Wherein in an embodiment, described installing rack assembly includes that installing plate and support, described installing plate are arranged on institute
State on support, described tensioning wheels, described first resistance wheel, described first roller, described connecting rod, described second resistance wheel, institute
Stating the second roller and described pressure transducer is positioned at the side of described installing plate, described first driver and described encoder are positioned at
The opposite side of described installing plate；Described second driver is installed on the bracket.
Wherein in an embodiment, described first driver is servomotor, and described second driver is cylinder.
Wherein in an embodiment, described first roller is positioned at the other end of described connecting rod, and described elastic component is with described
The junction of connecting rod is positioned at the middle part of described connecting rod.
Wherein in an embodiment, also including that spool, described spool are used for accommodating described line, the line in described spool connects
Enter described tension lines frame mechanism.
A kind of rotor machining device, for processing rotor, including coil winding machine and described tension lines frame mechanism, is used for processing
The line of described rotor accesses described coil winding machine by described tension lines frame mechanism.
Wherein in an embodiment, described coil winding machine includes that wire-winding unit, described wire-winding unit include:
Main shaft, it is possible to axial rotation；
First gear, is set on described main shaft, and described first gear is fixed with described main shaft and is connected；
Second gear, engages with described first gear；
Installation portion, is set on described main shaft, and described installation portion is fixing with described second gear to be connected；And
Flying trident, fixes with described installation portion and is connected, and what described flying trident was relative with described second gear is positioned at described main shaft
Both sides, described flying trident for being wound to the iron core for processing described rotor by described line.
Wherein in an embodiment, the quantity of described first gear and described second gear is two, described in two
First gear and two described second gears engage connection one to one.
Wherein in an embodiment, described wire-winding unit also includes winding mould, fixing seat and bearing, described winding former
Tool is fixedly connected on described fixing seat, and described fixing seat is connected with described main axis by described bearing.
Mentioned strain coil holder mechanism and rotor machining device, drive assembly to utilize first driver drives the first resistance round
Dynamic, the first resistance wheel band moving-wire motion, can quickly speed governing.The encoder of velocity package is by measuring the speed of the second resistance wheel
Degree is instantly available the speed of line, by the feedback of encoder, and can speed governing more accurately.Tension force controls assembly and utilizes elastic component
Conductance so that the tension stability of line, and utilize the rate of tension of the second driver regulation elastic component, so that fast by the first roller
The tension force of the regulation line of speed, the tension force measuring line that the pressure transducer of tonometry assembly can be real-time, improve control line
Accuracy rate.Simultaneously as line sequentially passes through the first resistance wheel, the first roller, the second resistance wheel and the second roller accesses coil winding machine,
Stability Analysis of Structures is reliable, can reduce error rate, reduces faults such as going offline.
Accompanying drawing explanation
Fig. 1 is the front view of tension lines frame mechanism in an embodiment；
Fig. 2 is the axonometric chart of tension lines frame mechanism shown in Fig. 1；
Fig. 3 is the axonometric chart of wire-winding unit in an embodiment；
Fig. 4 is the sectional view of wire-winding unit shown in Fig. 3.
Detailed description of the invention
For the ease of understanding this utility model, below with reference to relevant drawings to tension lines frame mechanism and rotor machining device
It is described more fully.Accompanying drawing gives the first-selected embodiment of tension lines frame mechanism and rotor machining device.But, tension force
Coil holder mechanism and rotor machining device can realize in many different forms, however it is not limited to embodiment described herein.
On the contrary, providing the purpose of these embodiments is to make the disclosure to tension lines frame mechanism and rotor machining device more thorough
Comprehensively.
Unless otherwise defined, all of technology used herein and scientific terminology are led with belonging to technology of the present utility model
The implication that the technical staff in territory is generally understood that is identical.Institute in the description of tension lines frame mechanism and rotor machining device herein
The term used is intended merely to describe the purpose of specific embodiment, it is not intended that in limiting this utility model.Used herein
Term " and/or " include the arbitrary and all of combination of one or more relevant Listed Items.
As shown in Figure 1 and Figure 2, the tension lines frame mechanism 100 of an embodiment includes installing rack assembly 110, drives assembly
120, tension force controls assembly 130, velocity package 140 and tonometry assembly 150.The tension lines frame mechanism 100 of the present embodiment can
So that line 30 to access the coil winding machine being used for processing rotor, for manufacturing the rotor of processing motor, above-mentioned line 30 is now wire.?
In other embodiments, tension lines frame mechanism 100 can also by line 30 access be used for being wound around the coil winding machine of shuttle line, above-mentioned line 30 this
Time can be braided wire.
Concrete, drive assembly 120 to include the first resistance wheel 122 and the first driver 124, the first resistance wheel 122 rotates
Being connected on installing rack assembly 110, the first driver 124 drives the first resistance wheel 122 to rotate, and in one embodiment, first drives
Dynamic device 124 can be servomotor.Tension force controls assembly 130 and includes the first roller 132, connecting rod 134, elastic component 136 and second
Driver 138, the first roller 132 is arranged on connecting rod 134, and one end of connecting rod 134 is rotationally connected with installing rack assembly 110, the
Two drivers 138 are connected with connecting rod 134 by elastic component 136, and the second driver 138 can rotate by drivening rod 134, connecting rod
134 can drive the first roller 132 to move.In one embodiment, the second driver 138 can be cylinder.First roller 132 can
To be positioned at the other end of connecting rod 134, the junction of elastic component 136 and connecting rod 134 may be located at the middle part of connecting rod 134.
Velocity package 140 includes the second resistance wheel 142 and encoder 144.Second resistance wheel 142 is rotatably connected on installing rack
On assembly 110, encoder 144 is connected with the second resistance wheel 142, and encoder 144 is for measuring the rotating speed of the second resistance wheel 142.
Tonometry assembly 150 includes that the second roller 152 and pressure transducer 154, the second roller 152 are arranged on pressure transducer 154
On, pressure transducer 154 is arranged on installing rack assembly 110.Line 30 can sequentially pass through first resistance wheel the 122, first roller
132, the second resistance wheel 142 and the second roller 152 access coil winding machine.
Assembly 120 is driven to utilize the first driver 124 to drive the first resistance wheel 122 to rotate, the first resistance wheel 122 band moving-wire
30 motions, can quickly speed governing.The encoder 144 of velocity package 140 is obtained immediately by the speed measuring the second resistance wheel 142
To the speed of line 30, by the feedback of encoder 144, can speed governing more accurately.Tension force controls assembly 130 and utilizes elastic component
136 conductances so that the tension stability of line 30, and utilize the second driver 138 to regulate the rate of tension of elastic component 136, Jin Ertong
Cross the first roller 132 and quickly regulate the tension force of line 30, the survey that the pressure transducer 154 of tonometry assembly 150 can be real-time
The tension force of amount line 30, improves the accuracy rate of control line.Simultaneously as line 30 sequentially passes through first resistance wheel the 122, first roller
132, the second resistance wheel 142 and the second roller 152 access coil winding machine, and Stability Analysis of Structures is reliable, can reduce error rate, and minimizing goes offline
Etc. fault.
Wherein in an embodiment, tension lines frame mechanism 100 can also include that tensioning wheels 160, tensioning wheels 160 are pacified
Being contained on installing rack assembly 110, line 30 can first pass through tensioning wheels 160 before the first resistance wheel 122 so that line 30 exists
Before the first resistance wheel 122, there is certain tension force, facilitate tension force to control opening of the further fine tuning line 30 of assembly 130
Power.Tensioning wheels 160 can include multiple regulating wheel 162, and line 30 sequentially passes through multiple regulating wheel 162.
Wherein in an embodiment, installing rack assembly 110 includes installing plate 112 and support 114, and installing plate 112 is arranged
On support 114, tensioning wheels the 160, first resistance wheel the 122, first roller 132, connecting rod the 134, second resistance wheel 142, second
Roller 152 and pressure transducer 154 are positioned at the side of installing plate 112, and the first driver 124 and encoder 144 are positioned at installing plate
The opposite side of 112.Second driver 138 is arranged on support 114, and support 114 can stand on bottom surface or processing platform.One
In embodiment, tension lines frame mechanism 100 also includes that spool 170, spool 170 may be located at the lower section of installing plate 112, spool 170
For accommodating line 30, the line 30 in spool 170 accesses tension lines frame mechanism 100.
The rotor machining device of one embodiment includes the tension force coil holder machine in the embodiment of coil winding machine and above-mentioned Fig. 1, Fig. 2
Structure 100, the rotor machining device of the present embodiment is for processing the rotor of motor, and the line 30 for processing rotor passes through tension force coil holder
Mechanism 100 accesses coil winding machine, and above-mentioned line 30 is wire.
Assembly 120 is driven to utilize the first driver 124 to drive the first resistance wheel 122 to rotate, the first resistance wheel 122 band moving-wire
30 motions, can quickly speed governing.The encoder 144 of velocity package 140 is obtained immediately by the speed measuring the second resistance wheel 142
To the speed of line 30, by the feedback of encoder 144, can speed governing more accurately.Tension force controls assembly 130 and utilizes elastic component
136 conductances so that the tension stability of line 30, and utilize the second driver 138 to regulate the rate of tension of elastic component 136, Jin Ertong
Cross the first roller 132 and quickly regulate the tension force of line 30, the survey that the pressure transducer 154 of tonometry assembly 150 can be real-time
The tension force of amount line 30, improves the accuracy rate of control line.Simultaneously as line 30 sequentially passes through first resistance wheel the 122, first roller
132, the second resistance wheel 142 and the second roller 152 access coil winding machine, and Stability Analysis of Structures is reliable, can reduce error rate, and minimizing goes offline
Etc. fault.
Seeing Fig. 3, Fig. 4, further, wherein in an embodiment, coil winding machine includes wire-winding unit 200, coiling group
Part 200 includes main shaft the 210, first gear the 220, second gear 230, installation portion 240 and flying trident 250.Main shaft 210 can axially turn
Dynamic, the first gear 220 is set on main shaft 210, and the first gear 220 is fixed with main shaft 210 and is connected, the second gear 230 and the
One gear 220 engages.Installation portion 240 is set on main shaft 210, and installation portion 240 is fixing with the second gear 230 to be connected.Flying trident 250
Fixing with installation portion 240 and be connected, the both sides being positioned at main shaft 210 that flying trident 250 is relative with the second gear 230, flying trident 250 is used for will
Line 30 is wound to the iron core for processing rotor.During coiling, flying trident 250 is around main shaft 210 high speed rotating, and the second gear 230 can
To balance with flying trident 250, simultaneously as the second gear 230 engages with fixed first gear 220, flying trident can be improved
250 stationarities rotated, while ensureing to run up, improve kinematic accuracy.
Wherein in an embodiment, wire-winding unit 200 also includes winding mould 260, fixing seat 270 and bearing 280, around
Line mould 260 is for the iron core of fixed rotor, and winding mould 260 is fixedly connected on fixing seat 270, and fixing seat 270 passes through axle
Hold 280 to be rotationally connected with main shaft 210.Further, in one embodiment, the quantity of the first gear 220 and the second gear 230 is equal
Being two, two the first gears 220 and two the second gears 230 engage connection one to one.Two the first gears 220 are fixed
Connect, and can have therebetween certain distance, same, two the second fixing connections of gear 230, and the most corresponding
Also there is certain distance.The stationarity that flying trident 250 rotates can be improved further, improve machining accuracy.
Each technical characteristic of embodiment described above can combine arbitrarily, for making description succinct, not to above-mentioned reality
The all possible combination of each technical characteristic executed in example is all described, but, as long as the combination of these technical characteristics is not deposited
In contradiction, all it is considered to be the scope that this specification is recorded.
Embodiment described above only have expressed several embodiments of the present utility model, and it describes more concrete and detailed,
But therefore can not be interpreted as the restriction to utility model patent scope.It should be pointed out that, for the common skill of this area
For art personnel, without departing from the concept of the premise utility, it is also possible to make some deformation and improvement, these broadly fall into
Protection domain of the present utility model.Therefore, the protection domain of this utility model patent should be as the criterion with claims.
Claims (10)
1. a tension lines frame mechanism, for line is accessed coil winding machine, it is characterised in that described tension lines frame mechanism includes:
Installing rack assembly；
Driving assembly, including the first resistance wheel and the first driver, described first resistance wheel is rotatably connected on described installing rack group
On part, described in described first driver drives, the first resistance wheel rotates；
Tension force controls assembly, and including the first roller, connecting rod, elastic component and the second driver, described first roller is arranged on described
On connecting rod, one end of described connecting rod is rotationally connected with described installing rack assembly, described second driver by described elastic component with
Described connecting rod connects, and described second driver can drive described link rotatable, described connecting rod can drive described first roller
Mobile；
Velocity package, including the second resistance wheel and encoder；Described second resistance wheel is rotatably connected on described installing rack assembly,
Described encoder is connected with described second resistance wheel, and described encoder is for measuring the rotating speed of described second resistance wheel；And
Tonometry assembly, including the second roller and pressure transducer, described second roller is arranged on described pressure transducer,
Described pressure transducer is arranged on described installing rack assembly；
Wherein, described line can sequentially pass through described first resistance wheel, described first roller, described second resistance wheel and described
Second wheel accesses described coil winding machine.
Tension lines frame mechanism the most according to claim 1, it is characterised in that also include tensioning wheels, described tensioning wheels
Being arranged on described installing rack assembly, described line can first pass through described tensioning wheels before described first resistance wheel.
Tension lines frame mechanism the most according to claim 2, it is characterised in that described installing rack assembly includes installing plate and props up
Frame, described installing plate is arranged on the bracket, described tensioning wheels, described first resistance wheel, described first roller, described company
Bar, described second resistance wheel, described second roller and described pressure transducer are positioned at the side of described installing plate, and described first drives
Dynamic device and described encoder are positioned at the opposite side of described installing plate；Described second driver is installed on the bracket.
Tension lines frame mechanism the most according to claim 1, it is characterised in that described first driver is servomotor, institute
Stating the second driver is cylinder.
Tension lines frame mechanism the most according to claim 1, it is characterised in that described first roller is positioned at the another of described connecting rod
The junction of one end, described elastic component and described connecting rod is positioned at the middle part of described connecting rod.
Tension lines frame mechanism the most according to claim 1, it is characterised in that also include that spool, described spool are used for accommodating
Described line, the line in described spool accesses described tension lines frame mechanism.
7. a rotor machining device, for processing rotor, it is characterised in that include coil winding machine and any one of claim 1 to 6
Described tension lines frame mechanism, accesses described coil winding machine for processing the line of described rotor by described tension lines frame mechanism.
Rotor machining device the most according to claim 7, it is characterised in that described coil winding machine includes wire-winding unit, described
Wire-winding unit includes:
Main shaft, it is possible to axial rotation；
First gear, is set on described main shaft, and described first gear is fixed with described main shaft and is connected；
Second gear, engages with described first gear；
Installation portion, is set on described main shaft, and described installation portion is fixing with described second gear to be connected；And
Flying trident, fixes with described installation portion and is connected, the both sides being positioned at described main shaft that described flying trident is relative with described second gear,
Described flying trident for being wound to the iron core for processing described rotor by described line.
Rotor machining device the most according to claim 8, it is characterised in that described first gear and described second gear
Quantity is two, and two described first gears and two described second gears engage connection one to one.
Rotor machining device the most according to claim 8, it is characterised in that described wire-winding unit also include winding mould,
Fixing seat and bearing, described winding mould is fixedly connected on described fixing seat, and described fixing seat passes through described bearing with described
Main axis connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620619864.6U CN205709191U (en) | 2016-06-21 | 2016-06-21 | Tension lines frame mechanism and rotor machining device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620619864.6U CN205709191U (en) | 2016-06-21 | 2016-06-21 | Tension lines frame mechanism and rotor machining device |
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| CN205709191U true CN205709191U (en) | 2016-11-23 |
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| CN201620619864.6U Active CN205709191U (en) | 2016-06-21 | 2016-06-21 | Tension lines frame mechanism and rotor machining device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108750790A (en) * | 2018-06-29 | 2018-11-06 | 广州铁路职业技术学院（广州铁路机械学校） | The control method of actinobacillus device, twisted wire system and wire tension |
| CN110676992A (en) * | 2019-10-30 | 2020-01-10 | 六安正辉优产机电科技有限公司 | Full-automatic winding machine of multi-shaft common rail large motor |
-
2016
- 2016-06-21 CN CN201620619864.6U patent/CN205709191U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108750790A (en) * | 2018-06-29 | 2018-11-06 | 广州铁路职业技术学院（广州铁路机械学校） | The control method of actinobacillus device, twisted wire system and wire tension |
| CN108750790B (en) * | 2018-06-29 | 2024-01-26 | 广州铁路职业技术学院（广州铁路机械学校） | Paying-off device, stranded wire system and control method of wire tension |
| CN110676992A (en) * | 2019-10-30 | 2020-01-10 | 六安正辉优产机电科技有限公司 | Full-automatic winding machine of multi-shaft common rail large motor |
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