CN205704921U - Continuous rotary sulfuration smart machine - Google Patents
Continuous rotary sulfuration smart machine Download PDFInfo
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- CN205704921U CN205704921U CN201620376916.1U CN201620376916U CN205704921U CN 205704921 U CN205704921 U CN 205704921U CN 201620376916 U CN201620376916 U CN 201620376916U CN 205704921 U CN205704921 U CN 205704921U
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- sulfuration
- rubber
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- mould
- skeleton
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Abstract
This utility model relates to vulcanization of rubber production technical field, particularly to a kind of continuous rotary sulfuration smart machine.A kind of continuous rotary sulfuration smart machine, includes feed mechanism and sulfuration mechanism, and feed mechanism is by feeding transmission belt in gum material transmission to sulfuration mechanism, and sulfuration mechanism is installed on rotating disk mechanism；Rotating disk mechanism includes base plate, rotating disk, mould mounting structure, rotary slicer, and rotary slicer is arranged on base plate, and rotating disk is arranged on the outfan of rotary slicer and realizes indexing intermittent rotary；Mould installing mechanism is arranged on rotating disk, and sulfuration mechanism is arranged on mould installing mechanism, and PLC controls feed mechanism feeding, sulfuration mechanism and rotating disk mechanism work.This utility model takes PLC to control to rotate production continuously, and production efficiency can one product of output to every 35 seconds by current one product raising of average 10 seconds outputs；Improve constant product quality and concordance, at utmost reduce/elimination personnel impact.
Description
Technical field
This utility model relates to vulcanization of rubber production technical field, sets particularly to a kind of continuous rotary sulfuration intelligence
Standby.
Background technology
At present, the rubber product market competition is the fiercest, and manufacturing enterprise is to produce with flat vulcanizing press entirely.Flat board sulfur
The major function of change machine is to provide the pressure and temperature needed for sulfuration.Pressure is produced by hydraulic cylinder by hydraulic system, temperature by
Add thermal medium (usually steam, conduction oil etc., superheated water is the most useful) to be provided.Conveyer belt vulcanizing press is mainly used in sulfuration
The molding of the flat-type products such as flat rubber belt, offset plate, macromolecule, it is big that it has hot plate compressive load per unit area, equipment operation is reliable,
The advantages such as maintenance capacity is few.Vulcanizing press in process of production, has three problems, and first, template size is excessive, due to equipment
Template size is about 500mm*500mm(long * width), size is bigger, so template connect antermarginal temperature be difficult to control and not
Stable, in turn resulting in the product close to template edge is affected generation quality problems by temperature variations, and manufacturing enterprise has put into greatly
The manpower financial capacity of amount, but still can not solve this problem；Second, the operating process of equipment needs artificial omnidistance intervention, and sets
For producing the highest heat in running, the safety to operator is also the biggest risk；3rd, manual operation is unfavorable
In the automated production degree of lifting factory, greatly reduce the market competitiveness of enterprise.Based on this background, in the urgent need to grinding
Send out a kind of novel device, change current production status.Improve the production efficiency of also enterprise, reduce labour demand, reduce system
Cause this, improve enterprise competitiveness, stop security risk.
Utility model content
The purpose of this utility model be to provide the sulfuration of a kind of continuous rotary can only equipment, solve prior art middle plateform sulfur
The problem that the change equipment quality of production is unstable, production efficiency is low, safety is poor.Based on this purpose, this utility model uses
Technical scheme is as follows:
A kind of continuous rotary sulfuration smart machine, it is characterised in that: include feed mechanism and sulfuration mechanism, described in give
Material mechanism is by feeding transmission belt in gum material transmission to described sulfuration mechanism, and described sulfuration mechanism is installed on rotating disk mechanism
On；Described rotating disk mechanism includes that base plate, rotating disk, mould mounting structure, rotary slicer, described rotary slicer are arranged on base plate
On, described rotating disk is arranged on the outfan of rotary slicer and realizes indexing intermittent rotary；Described mould installing mechanism is arranged on and turns
On dish, sulfuration mechanism is arranged on mould installing mechanism, and PLC controls in feed mechanism feeding extremely sulfuration mechanism, the same time control of PLC
System sulfuration mechanism and rotating disk mechanism work.PLC controls feed mechanism and rubber mass to be vulcanized is delivered to vulcanize in mechanism, vulcanizer
Structure rotates under the drive of rotating disk mechanism, it is ensured that whole sulfidation is uninterrupted, it is possible to achieve work continuously.
Further, described feed mechanism includes rubber feed mechanism and rubber load maintainer, described rubber feed mechanism
Including rubber transmission belt, rubber position induction apparatus and rubber balanced controls, described rubber transmission belt is delivered to rubber mass material and is put
On horizontalization platform, rubber load maintainer is carried in rubber on sulfuration mechanism mould, rubber position induction apparatus is arranged on sulfuration mechanism
Mould on, for sensing the position of rubber, rubber bascule is arranged on the mould of sulfuration mechanism.Gum material is through rubber
After glue transmission belt is delivered on rubber weighted platform, rubber load maintainer is loaded onto material in sulfuration mechanism and passes through induction apparatus to rubber
The position of glue senses, and rubber bascule determines that rubber places balance.
Further, described feed mechanism also includes skeleton feed mechanism and skeleton load maintainer, described skeleton feeding
Mechanism includes that skeleton transmission belt, framework visual detect device, framework location detector, and described skeleton transmission belt delivers to bone skeleton
On frame load maintainer, the skeleton loaded is detected by framework visual detection device, and skeleton load maintainer delivers to sulfuration skeleton
In mechanism, framework location instrument carries out location to the skeleton in sulfuration mechanism and adjusts.In the case of having skeleton, skeleton feed mechanism
Skeleton feeding to be carried out, share price detection to be carried out, position determines, it is ensured that the position of skeleton is corresponding with the position of rubber, keeps away
Exempt from position to stagger.
Further, being provided with mould in described sulfuration mechanism, described mould includes sulfurizing mould upper mold, sulfurizing mould upper mold
Connecting and have sulfurizing mould pressure-keeping mechanism, described sulfurizing mould upper mold connects rubber load maintainer；Sulfurizing mould lower mold, sulfurizing mould
Lower mold is provided with product ejecting mechanism, and sulfurizing mould lower mold is connected with sulfide stress and keeps system.
Further, also including finished product unloading device, described finished product unloading device includes mechanical hand rotating mechanism, described
Mechanical hand rotating mechanism controls finished product and grabs clamping manipulator and finished product transfer robot arm.Finished product after sulfuration is taken by 2 mechanical hands
Going out, one of them mechanical hand spends the finished product after taking out sulfuration from sulfuration mechanism, stays a mechanical hand for the one-tenth taken out
Product shift.
Further, the described finished product trimming mechanism that also includes, described finished product trimming mechanism include trimming detent mechanism,
Finished product transfer robot arm after trimming mechanism and trimming., owing under the effect of the pressure, some hairs can be there are in the finished product after sulfuration
Thorn or burr, then trimming mechanism excises unnecessary burr or burr.
Further, also including visual examination mechanism, described visual examination mechanism includes automatization's appearance detection device
With visual examination workbench, described visual examination workbench is rotatable, and its rotary speed is controlled by PLC.Utilize outside automatization
See whether the finished product after detection equipment Inspection sulfuration has open defect.
Further, also include finished product packing mechanism, described finished product packing mechanism and described visual examination mechanism and connect,
Described finished product packing mechanism is provided with finished product packing number quantity detection sensor and device of full automatic packaging.Finished product after detection, then pass through
Device of full automatic packaging is packed.
Further, described finished product packing mechanism is provided with sacker's station, and described sacker's station is rotatable.
Compare prior art, and this utility model has the advantages that
(1) taking PLC control, rotate production continuously, production efficiency just can output from the 80-100 second of current production model
One mould, every mould 8-10 part, one product of average 10 seconds outputs improve to every 3-5 second can one product of output, production efficiency is big
Amplitude promotes；
(2) sulfuration mechanism rotary motion, it is ensured that each several part is heated evenly, Improving The Quality of Products stability and concordance,
At utmost reduce/elimination personnel impact, reduce quality risk after sale；
(3) saving labor cost in a large number, whole production line only needs an operator, and operation is only limitted to feeding and bag
Dress, per capita output value rises to more than 800,000 from 300,000, can reduce cost of goods manufactured, the enterprise market competitiveness,
Manufacturing cost can reduce 30-40% on year-on-year basis；
(4) in process of production, operator completely dispense with the heating part of contact arrangement, and during more mold exchange, weight
About 2-3kg, relieves the security risk of operator.
Accompanying drawing explanation
Fig. 1 is this utility model overall structure schematic diagram；
Fig. 2 is this utility model rotating disk mechanism structural representation；
Fig. 3 is this utility model skeleton feeding machine structure schematic diagram；
Fig. 4 is this utility model rubber feeding machine structure schematic diagram；
Fig. 5 is this utility model rubber load maintainer and mould attachment structure schematic diagram；
Fig. 6 is this utility model mould open/close structural representation；
Fig. 7 is that this utility model finished product takes out structural representation；
Fig. 8 is this utility model finished product trimming structural representation；
Fig. 9 is this utility model finished product packaging structure schematic diagram；
In figure, 1-vulcanizes mechanism, 11-upper mould, 12-sulfurizing mould pressure-keeping mechanism, 13-sulfurizing mould lower mold, 14-sulfur
Change Pressure Maintenance System, 15-product ejecting mechanism, 2-feed mechanism, 21-rubber feed mechanism, 211-rubber transmission belt, 212-
Rubber load maintainer, 213-rubber position induction apparatus, 214-rubber balanced controls, 22-skeleton feed mechanism, 221-skeleton transmits
Band, 222-skeleton load maintainer, 223-framework visual detection device, 224-framework location detector, 3-rotating disk mechanism, at the bottom of 31-
Plate, 32-rotating disk, 33-mould mounting structure, 34-rotary slicer, 4-finished product unloading device, 41-mechanical hand rotating mechanism, 42-
Finished product transfer robot arm, 43-finished product grabs clamping manipulator, 5-finished product trimming mechanism, 51-trimming detent mechanism, 52-trimming mechanism,
Finished product transfer robot arm after 53-trimming, 6-visual examination mechanism, 61-visual examination workbench, the visual examination of 62-automatization sets
Standby, 7-finished product packing mechanism, 71-sacker's station is rotatable, 72-device of full automatic packaging, 73-finished product packing quantity detection sensing
Device.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, this utility model is further described.
Work process of the present utility model is as follows: skeleton and rubber work feeding simultaneously, is loaded onto in sulfuration mechanism, sulfuration
In-house mould closes, and vulcanizes, and after sulfuration terminates, mould is opened, and mechanical hand takes out product and carries out trimming, then the most certainly
Dynamic visual appearance checks that equipment carries out visual examination, and the product after inspection is packed by device of full automatic packaging.
As shown in figs 1-9, a kind of continuous rotary sulfuration smart machine, include feed mechanism 2 and sulfuration mechanism 1, institute
Stating feed mechanism 2 by feeding transmission belt in gum material transmission to described sulfuration mechanism, described sulfuration mechanism 1 is installed on and turns
On disc mechanism 3；Described rotating disk mechanism 3 includes base plate 31, rotating disk 32, mould mounting structure 33, rotary slicer 34, described rotation
Dispenser 34 is arranged on base plate 31, and described rotating disk 32 is arranged on the outfan of rotary slicer 34 and realizes indexing intermittent rotary；
Described mould installing mechanism 33 is arranged on rotating disk, and sulfuration mechanism 1 is arranged on mould installing mechanism 33, and PLC controls feeder
In structure feeding extremely sulfuration mechanism 1, PLC controls to vulcanize mechanism 1 simultaneously and rotating disk mechanism 3 works；Described feed mechanism 2 includes rubber
Feed mechanism 21 and rubber load maintainer 212, described rubber feed mechanism includes rubber transmission belt 211, rubber position induction apparatus
213 and rubber balanced controls 214,213 materials of described rubber transmission belt are delivered on rubber mass placement platform 215, and rubber loads
212 rubber of mechanism are carried on sulfuration mechanism mould, rubber position induction apparatus 213 is arranged on the mould of sulfuration mechanism, use
In the position of sensing rubber, rubber balanced controls 214 are arranged on the mould of sulfuration mechanism；The most described skeleton feed mechanism 22
Including skeleton transmission belt 221, framework visual detection device 223, framework location detector 224,221 bones of described skeleton transmission belt
Frame is delivered on skeleton load maintainer 222, and the skeleton loaded is detected by framework visual detection device 223, skeleton load maintainer
222 skeletons are delivered to vulcanize in mechanism 1, and framework location instrument 224 carries out location to the skeleton in sulfuration mechanism 1 and adjusts；Vulcanizer
Skeleton and gum material are vulcanized by structure 1, and the finished product after sulfuration is taken out by finished product unloading device 4, described finished product knockout machine
Structure 4 includes that mechanical hand rotating mechanism 41, described mechanical hand rotating mechanism 41 control finished product and grab clamping manipulator 42 and finished product transfer
Tool hands 43 is operated；Finished product after 43 trimmings of finished product transfer robot arm delivers to finished product trimming mechanism 5, described finished product bead cutter
Structure 5 includes finished product transfer robot arm 53 after trimming detent mechanism 51, trimming mechanism 52 and trimming, finished product trimming detent mechanism
Finished product is first positioned by 51, then carries out trimming, after trimming after 53 trimmings of finished product transfer robot arm by trimming mechanism 52
Finished product deliver to visual examination mechanism 6, described appearance inspection machine, 6 include automatization's appearance detection device 62 and visual examination work
Station 61, described visual examination workbench 61 is rotatable, and its rotary speed is controlled by PLC, and the finished product transmission after inspection is to becoming
In rotatable sacker's station 71 of product package mechanism 7, described finished product packing mechanism 7 finished product packing number quantity detection sensor 73
Detecting the quantity of packaging, device of full automatic packaging 72 is packed,
Being provided with mould in described sulfuration mechanism, described mould includes that sulfurizing mould upper mold 11, sulfurizing mould upper mold 11 connect
Having sulfurizing mould pressure-keeping mechanism 12, described sulfurizing mould upper mold connects rubber load maintainer 212；Sulfurizing mould lower mold 13 is provided with product
Product ejecting mechanism 15, sulfurizing mould lower mold 13 is connected with sulfide stress and keeps system 14.
Last it is noted that above example only in order to this utility model is described and and unrestricted this utility model retouched
The technical scheme stated；Therefore, although this utility model is had been carried out detailed with reference to each above-mentioned embodiment by this specification
Illustrate, but, it will be understood by those within the art that, still this utility model can be modified or be equal to and replace
Change；And all are without departing from the technical scheme of spirit and scope of the present utility model and improvement thereof, it all should contain in this practicality new
In the right of type.
Claims (9)
1. a continuous rotary sulfuration smart machine, it is characterised in that: include feed mechanism and sulfuration mechanism, described feeding
Mechanism is by feeding transmission belt in gum material transmission to described sulfuration mechanism, and described sulfuration mechanism is installed on rotating disk mechanism
On；Described rotating disk mechanism includes that base plate, rotating disk, mould mounting structure, rotary slicer, described rotary slicer are arranged on base plate
On, described rotating disk is arranged on the outfan of rotary slicer and realizes indexing intermittent rotary；Described mould installing mechanism is arranged on and turns
On dish, sulfuration mechanism is arranged on mould installing mechanism, and PLC controls in feed mechanism feeding extremely sulfuration mechanism, PLC controls simultaneously
Sulfuration mechanism and rotating disk mechanism work.
Continuous rotary the most according to claim 1 sulfuration smart machine, it is characterised in that: described feed mechanism includes rubber
Glue feed mechanism and rubber load maintainer, described rubber feed mechanism includes rubber transmission belt, rubber position induction apparatus and rubber
Balanced controls, described rubber transmission belt is delivered to material on rubber mass placement platform, and rubber load maintainer is carried in sulfur rubber
Change on mechanism's mould, rubber position induction apparatus is arranged on the mould of sulfuration mechanism, and for sensing the position of rubber, rubber balances
Mechanism is arranged on the mould of sulfuration mechanism.
Continuous rotary the most according to claim 2 sulfuration smart machine, it is characterised in that: described feed mechanism also includes
Have skeleton feed mechanism and skeleton load maintainer, described skeleton feed mechanism include skeleton transmission belt, framework visual detection device,
Framework location detector, described skeleton transmission belt is delivered to skeleton on skeleton load maintainer, and framework visual detection device is to loading
Skeleton detect, skeleton load maintainer is delivered to skeleton to vulcanize in mechanism, and framework location instrument is to the skeleton in sulfuration mechanism
Carry out location to adjust.
Continuous rotary the most according to claim 2 sulfuration smart machine, it is characterised in that: it is provided with in described sulfuration mechanism
Mould, described mould includes that the connection of sulfurizing mould upper mold, sulfurizing mould upper mold has sulfurizing mould pressure-keeping mechanism, described sulfurizing mould
Upper mold connects rubber load maintainer；Sulfurizing mould lower mold, sulfurizing mould lower mold are provided with product ejecting mechanism, and sulfurizing mould lower mold is even
It is equipped with sulfide stress and keeps system.
Continuous rotary the most according to claim 1 sulfuration smart machine, it is characterised in that: also include finished product knockout machine
Structure, described finished product unloading device includes mechanical hand rotating mechanism, described mechanical hand rotating mechanism control finished product grab clamping manipulator and
Finished product transfer robot arm.
Continuous rotary the most according to claim 5 sulfuration smart machine, it is characterised in that: the described finished product that also includes is cut
Limit mechanism, described finished product trimming mechanism includes finished product transfer robot arm after trimming detent mechanism, trimming mechanism and trimming.
Continuous rotary sulfuration smart machine the most according to claim 1 or 5, it is characterised in that: also include outward appearance inspection
Looking into mechanism, described visual examination mechanism includes automatization's appearance detection device and visual examination workbench, described visual examination work
Station is rotatable, and its rotary speed is controlled by PLC.
Continuous rotary the most according to claim 7 sulfuration smart machine, it is characterised in that: also include finished product packing machine
Structure, described finished product packing mechanism and described visual examination mechanism connect, and described finished product packing mechanism is provided with the inspection of finished product packing quantity
Survey sensor and device of full automatic packaging.
Continuous rotary the most according to claim 8 sulfuration smart machine, it is characterised in that: described finished product packing mechanism sets
Having sacker's station, described sacker's station is rotatable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620376916.1U CN205704921U (en) | 2016-04-29 | 2016-04-29 | Continuous rotary sulfuration smart machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620376916.1U CN205704921U (en) | 2016-04-29 | 2016-04-29 | Continuous rotary sulfuration smart machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205704921U true CN205704921U (en) | 2016-11-23 |
Family
ID=57291862
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620376916.1U Active CN205704921U (en) | 2016-04-29 | 2016-04-29 | Continuous rotary sulfuration smart machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205704921U (en) |
-
2016
- 2016-04-29 CN CN201620376916.1U patent/CN205704921U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180308 Address after: High tech park, Tianyuan Road, Jiangning District of Nanjing City, Jiangsu province 211100 No. 1009 (Jiangning Gao Xinyuan) Patentee after: Nanjing De Yi Zhuo Intelligent Technology Co., Ltd. Address before: 210001 Jiangsu Nanjing city Qinhuai District Spring home Yuchun garden 10-32-502 Patentee before: Wang Xiangsong |
|
| TR01 | Transfer of patent right |