CN114537809A - Hierarchical automatic vanning device of water chestnut - Google Patents
Hierarchical automatic vanning device of water chestnut Download PDFInfo
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- 238000005303 weighing Methods 0.000 claims abstract description 44
- 238000012856 packing Methods 0.000 claims abstract description 27
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- 238000007873 sieving Methods 0.000 claims description 9
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
- B65B37/18—Separating measured quantities from supply by weighing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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Abstract
本发明公开一种荸荠分级自动装箱装置,具体涉及水果装箱设备相关技术领域,包括机架、振动分级组件、三个收集组件以及三个称重控制组件。本发明通过振动分级组件对筛板提供动力,使得筛板具有急回特性,能有效减少荸荠的堆积,增大荸荠的前进速度,使荸荠不易被卡在孔径中,提高分级率,利用三组筛分区能够实现对不同尺寸荸荠的快速筛分,缩小了后续成品荸荠之间尺寸的差异性,并在称重控制组件的配合下,实现了对荸荠的自动称重装箱效果,大大节省劳动力,各个级别的荸荠按箱直接售卖,减少荸荠二次称重装箱的碰撞损伤,该设备按照不同直径大小的孔径对荸荠进行分级,并解决普通分级机分级后需再次进行分装称量的问题,使用效果佳。
The invention discloses a water chestnut grading automatic packing device, in particular to the related technical field of fruit packing equipment, comprising a frame, a vibration grading component, three collecting components and three weighing control components. The invention provides power to the sieve plate through the vibrating grading component, so that the sieve plate has a rapid return characteristic, can effectively reduce the accumulation of water chestnuts, increase the forward speed of the water chestnuts, make the water chestnuts less likely to be stuck in the aperture, improve the classification rate, and use three groups of The screening area can realize the rapid screening of water chestnuts of different sizes, reduce the size difference between the subsequent finished water chestnuts, and with the cooperation of the weighing control component, realize the automatic weighing and packing effect of the water chestnuts, which greatly saves labor. , Water chestnuts of all grades are sold directly by box, reducing the collision damage of water chestnuts during secondary weighing and packing. The problem is that it works well.
Description
技术领域technical field
本发明涉及水果装箱设备相关技术领域,具体为一种荸荠分级自动装箱装置。The invention relates to the related technical field of fruit packing equipment, in particular to a water chestnut grading automatic packing device.
背景技术Background technique
现有的水果分级机可分为辊式、滚筒式、筛板式、称重式,但是荸荠具有极其不规则的外形,辊式水果分级机适用于椭圆类形状较为规则的物料,且要求物料表面有一定的摩擦力,荸荠表面光滑,形状不规则,在辊式水果分级机上没有确定的运动规则和分级标准;滚筒式分级机适合荸荠分级,但是分级效率低;称重式水果分级机主要适用于个头稍大或者形状变化大或者对损伤及其敏感的蔬果,不适合个头较小或重量差值太小的蔬果,市面上常见的火龙果、大螃蟹、牡蛎等物料均使用称重式分级机;The existing fruit classifiers can be divided into roller type, drum type, sieve type and weighing type, but water chestnuts have extremely irregular shapes. There is a certain friction force, the surface of water chestnuts is smooth, the shape is irregular, and there is no definite movement rule and grading standard on the roller type fruit classifier; the drum type classifier is suitable for the classification of water chestnuts, but the classification efficiency is low; The weighing type fruit classifier is mainly suitable for For vegetables and fruits that are slightly larger in size or change in shape, or are sensitive to damage, they are not suitable for fruits and vegetables that are small in size or whose weight difference is too small. Common pitaya, crab, oyster and other materials on the market are all graded by weighing. machine;
荸荠相对于上述物料单个之间重量差别较小,个头也小,若使用称重分级机无法达到预期效率,若采用若干个荸荠一起称重则无法保证荸荠互相之间的大小均匀,故称重分级机不利于荸荠的分级。筛板式分级机筛分效率高,对荸荠适应性好,控制筛板的频率对荸荠进行筛分,大程度上减少了对荸荠的碰撞损伤,提高了分级效率。Compared with the above materials, the difference in weight and size of water chestnuts is small. If the weighing classifier cannot achieve the expected efficiency, if several water chestnuts are weighed together, the size of the water chestnuts cannot be guaranteed. The classifier is not conducive to the classification of water chestnuts. The sieve plate classifier has high screening efficiency and good adaptability to water chestnuts. The frequency of the sieve plate is controlled to screen the water chestnuts, which greatly reduces the collision damage to the water chestnuts and improves the classification efficiency.
传统的装置在如下不足:目前市面上的辊式、滚筒式、筛板式、称重式的水果分级机在适配荸荠进行筛分使用时存在诸多的不适,筛分的效果不佳以及筛分效率低,增大了工作人员的二次劳动量,同时极易出现多次碰撞导致荸荠挤压损伤的状况,使得市面上的分级设备不能适用于荸荠的分级工作。The traditional device has the following shortcomings: the current market roller type, drum type, sieve type, weighing type fruit classifier has many discomforts when it is suitable for water chestnut screening, the screening effect is not good and the screening The efficiency is low, which increases the secondary labor of the staff, and at the same time, it is very easy to cause the squeezing and damage of the water chestnuts due to multiple collisions, so that the grading equipment on the market is not suitable for the grading of water chestnuts.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种荸荠分级自动装箱装置,通过在振动分级组件、称重控制组件的配合下,实现了对荸荠的快速分级筛分以及自动称重装箱效果,大大节省劳动力,各个级别的荸荠按箱直接售卖,减少荸荠二次称重装箱的碰撞损伤,以解决上述背景中提及的问题。The purpose of the present invention is to provide a water chestnut grading automatic packing device, through the cooperation of the vibration grading component and the weighing control component, the rapid grading and screening of water chestnuts and the automatic weighing and packing effects are realized, which greatly saves labor, Water chestnuts of all grades are sold directly by box, reducing the collision damage of the water chestnuts in the second weighing and packing, so as to solve the problems mentioned in the above background.
为实现上述目的,本发明提供如下技术方案:一种荸荠分级自动装箱装置,包括机架、振动分级组件、三个收集组件以及三个称重控制组件,所述振动分级组件安装在机架内顶端,三个收集组件并排安装在机架上,且收集组件与振动分级组件对应设置,三个称重控制组件并排安装在机架内底端,且称重控制组件与收集组件对应设置;In order to achieve the above object, the present invention provides the following technical solutions: a water chestnut grading automatic packing device, comprising a frame, a vibration grading assembly, three collecting assemblies and three weighing control assemblies, and the vibration grading assembly is installed on the frame. At the inner top, three collection components are installed side by side on the rack, and the collection components are arranged corresponding to the vibration grading components, and the three weighing control components are installed side by side at the inner bottom end of the rack, and the weighing control components and the collection components are arranged correspondingly;
所述振动分级组件包括安装支架、筛板、顶部设有开口的收纳箱、导流件、四个悬挂扁铁以及曲柄摇杆传动部,所述筛板装配在机架内顶端,所述安装支架焊接在机架外壁一侧,所述收纳箱装配在安装支架上表面,四个悬挂扁铁一侧通过轴承转动安装在筛板两侧壁顶端、底端,且悬挂扁铁另一侧通过轴承与机架内壁转动连接,所述导流件一体焊接在筛板底端一侧,且导流件与收纳箱内互通,所述曲柄摇杆传动部安装在机架、筛板之间。The vibration grading assembly includes a mounting bracket, a sieve plate, a storage box with an opening at the top, a flow guide, four hanging flat irons and a crank rocker transmission part. The sieve plate is assembled on the top of the frame, and the installation The bracket is welded on one side of the outer wall of the rack, the storage box is assembled on the upper surface of the mounting bracket, one side of the four hanging flat irons is rotated and installed on the top and bottom ends of the two side walls of the sieve plate through bearings, and the other side of the hanging flat iron passes through The bearing is rotatably connected with the inner wall of the frame, the flow guide is integrally welded on one side of the bottom end of the sieve plate, and the flow guide is communicated with the storage box, and the crank-rocker transmission part is installed between the frame and the sieve plate.
在一个优选地实施方式中,所述筛板采用金属材质制成,且筛板在机架内呈倾斜状设置。In a preferred embodiment, the sieve plate is made of metal material, and the sieve plate is arranged in an inclined shape in the frame.
在一个优选地实施方式中,所述筛板上表面四周均延伸焊接有保护挡板,且筛板上由左至右间隔分布有三个筛分区,所述筛分区均由多组均匀分布的贯穿筛孔组成,且三个筛分区的筛分精度由左至右逐步减小。In a preferred embodiment, protective baffles are extended and welded around the upper surface of the sieve plate, and three sieve sections are spaced from left to right on the sieve plate. It consists of sieve holes, and the sieving accuracy of the three sieve sections gradually decreases from left to right.
在一个优选地实施方式中,所述筛板上表面前端并排安装有多组倾斜滑道,所述倾斜滑道与筛板互通,且倾斜滑道顶部采用开放式设计。In a preferred embodiment, a plurality of sets of inclined slides are installed side by side at the front end of the upper surface of the screen deck, the inclined slides communicate with the screen deck, and the top of the inclined slides adopts an open design.
在一个优选地实施方式中,所述曲柄摇杆传动部包括安装座、驱动电机、转盘、传动丝杆以及鱼眼套,所述安装座锁合安装在机架上表面一侧,所述驱动电机锁合安装在安装座外侧,所述转盘转动安装在安装座内侧,且驱动电机输出端与转盘传动连接,所述鱼眼套安装在转盘外壁边缘处,所述传动丝杆头部转动套设在鱼眼套上,且传动丝杆尾部通过万向球头与筛板下表面一侧传动连接。In a preferred embodiment, the crank-rocker transmission part includes a mounting seat, a driving motor, a turntable, a driving screw and a fish-eye sleeve, the mounting seat is locked and mounted on one side of the upper surface of the frame, and the driving The motor is locked and installed on the outside of the mounting seat, the turntable is rotatably installed on the inside of the mounting seat, and the output end of the drive motor is connected with the turntable in a transmission, the fisheye sleeve is installed at the edge of the outer wall of the turntable, and the head of the drive screw rotates the sleeve It is arranged on the fish-eye sleeve, and the tail of the drive screw is connected with the lower surface side of the sieve plate through a universal ball head.
在一个优选地实施方式中,所述收集组件包括顶部设有开口的漏斗、气动阀门,所述漏斗并排锁合安装在机架内中部,且漏斗顶部分别与三个筛分区对应分布,所述气动阀门装配在漏斗底部。In a preferred embodiment, the collection assembly includes a funnel with an opening at the top and a pneumatic valve, the funnels are installed side by side in the middle of the frame, and the tops of the funnels are distributed correspondingly to the three screening areas. A pneumatic valve is fitted at the bottom of the funnel.
在一个优选地实施方式中,所述称重控制组件包括加强钢架、四个称重传感器、滚轴导轨、控制单元以及推动送料部,所述加强钢架并排分布在机架内底端,四个称重传感器呈矩形安装在加强钢架上表面并位于漏斗正下方,所述滚轴导轨装配在加强钢架上并与称重传感器贴合接触,所述控制单元安装在安装支架侧壁,所述推动送料部装配在加强钢架上,且推动送料部与滚轴导轨对应设置。In a preferred embodiment, the weighing control assembly includes a reinforced steel frame, four load cells, a roller guide rail, a control unit and a push feeding part, the reinforced steel frames are distributed side by side at the bottom end of the frame, Four load cells are installed on the upper surface of the reinforced steel frame in a rectangular shape and are located directly under the funnel, the roller guide rails are assembled on the reinforced steel frame and are in close contact with the load cells, and the control unit is installed on the side wall of the installation bracket , the pushing and feeding part is assembled on the reinforced steel frame, and the pushing and feeding part is correspondingly arranged with the roller guide rail.
在一个优选地实施方式中,所述加强钢架背部安装有尾板,且滚轴导轨在加强钢架一侧延伸处呈倾斜向下结构。In a preferred embodiment, a tail plate is installed on the back of the reinforced steel frame, and the roller guide rail is in an inclined downward structure at the extension of one side of the reinforced steel frame.
在一个优选地实施方式中,所述推动送料部包括连接轴杆、气动推杆、两个传动臂、尾杆、两个限位板以及推动轴,所述连接轴杆锁合安装在加强钢架底部,两组传动臂通过轴承与连接轴杆两端连接,所述尾杆锁合安装在两个传动臂之间尾部,所述气动推杆通过销轴转动安装在加强钢架下表面一侧,且气动推杆输出端通过轴承转动套设在尾杆中部,两个所述限位板平行安装在加强钢架上表面两侧,所述推动轴滑动穿设在两个限位板内,且传动臂尾部与推动轴两端转动连接。In a preferred embodiment, the pushing and feeding part includes a connecting shaft, a pneumatic push rod, two transmission arms, a tail rod, two limit plates and a pushing shaft, and the connecting shaft is locked and installed on the reinforced steel At the bottom of the frame, two sets of transmission arms are connected to both ends of the connecting shaft through bearings, the tail rod is locked and installed at the tail between the two transmission arms, and the pneumatic push rod is rotated and installed on the lower surface of the reinforced steel frame through a pin shaft. The output end of the pneumatic push rod is set in the middle of the tail rod through the bearing rotation, the two limit plates are installed in parallel on both sides of the upper surface of the reinforced steel frame, and the push shaft slides through the two limit plates. , and the tail of the transmission arm is rotatably connected with both ends of the push shaft.
在一个优选地实施方式中,所述控制单元包括电箱、plc控制器,所述电箱锁合安装在安装支架侧壁,所述plc控制器装配在电箱上,所述电箱通过导线与plc控制器、驱动电机、气动阀门、称重传感器以及气动推杆电性连接,且plc控制器通过无线信号与驱动电机、气动阀门、称重传感器以及气动推杆建立联系。In a preferred embodiment, the control unit includes an electric box and a plc controller, the electric box is locked and mounted on the side wall of the mounting bracket, the plc controller is assembled on the electric box, and the electric box is connected by wires It is electrically connected with the plc controller, drive motor, pneumatic valve, load cell and pneumatic push rod, and the plc controller establishes contact with the drive motor, pneumatic valve, load cell and pneumatic push rod through wireless signals.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明通过设有振动分级组件,筛板上分布有三个不同筛分精度的筛分区,能够实现对不同直径荸荠的快速筛分效果,避免尺寸差异较大的荸荠出现混装的状况,并在曲柄摇杆传动部的辅助下,使得筛板具有急回特性,能有效减少荸荠的堆积,增大荸荠的前进速度,使荸荠不易被卡在孔径中,提高分级率,各级尺寸的荸荠经过筛分区筛分后传递至漏斗内进行筛分,并且通过气动阀门能够对漏斗的工作状态进行快速的启闭;1. The present invention is provided with a vibrating grading component, and three sieve sections with different sieving precisions are distributed on the sieve plate, which can realize the rapid screening effect on water chestnuts of different diameters, and avoid the situation of mixing water chestnuts with large size differences, And with the assistance of the crank-rocker transmission part, the sieve plate has the characteristics of rapid return, which can effectively reduce the accumulation of water chestnuts, increase the forward speed of the water chestnuts, make the water chestnuts not easy to be stuck in the aperture, improve the classification rate, and the size of the water chestnuts is improved. The water chestnuts are sieved by the sieving area and then transferred to the funnel for sieving, and the working state of the funnel can be quickly opened and closed through the pneumatic valve;
2、本发明通过设有称重控制组件,滚轴导轨安装在加强钢架上并与称重传感器贴合,在控制单元的作用下,利用plc控制器能够对驱动电机、气动阀门进行精准的调控,保证了该设备整体工作的有序进行,控制单元的称重模块是利用GX works2对PLC内部程序进行编写,通过电子屏实时监测并设定量值,滚轴导轨本身有重量,首先通过对四个称重传感器进行标零,在放入砝码进行标重,后续开关机不需要进行重复标定,当荸荠下落到设定值时,称重传感器通过内部信号放大电路和AD采集电路等把称重传感器的微电压模拟信号转化为数字信号,可以通过485模块的处理得到实时重量值,当称重重量达到预定值后,关闭漏斗的气动阀门;2. The present invention is provided with a weighing control component, and the roller guide rail is installed on the reinforced steel frame and fitted with the weighing sensor. Under the action of the control unit, the plc controller can be used to accurately control the driving motor and the pneumatic valve. The control ensures the orderly progress of the overall work of the equipment. The weighing module of the control unit uses GX works2 to write the internal program of the PLC, and monitors and sets the value in real time through the electronic screen. The roller guide itself has weight. Zero calibration of the four load cells, and put in the weights for weighing. The subsequent switch on and off does not require repeated calibration. When the water chestnut falls to the set value, the load cell passes through the internal signal amplification circuit and AD acquisition circuit, etc. The micro-voltage analog signal of the load cell is converted into a digital signal, and the real-time weight value can be obtained through the processing of the 485 module. When the weighing weight reaches the predetermined value, the pneumatic valve of the funnel is closed;
3、本发明通过设有推动送料部,当滚轴导轨上箱子内的荸荠称重完成后,plc控制器电控气动推杆进行伸缩工作,传动臂两端分别与尾杆、推动轴连接实现联动效果,因此气动推杆的推动力经过传动臂传递至推动轴上,使得推动轴在限位板内移动,从而能够快速的将称重完成的荸荠箱从滚轴导轨上移出,实现快速下料的效果;3. The present invention is provided with a push feeding part. After the water chestnuts in the box on the roller guide rail are weighed, the plc controller electronically controls the pneumatic push rod to perform telescopic work, and the two ends of the transmission arm are respectively connected with the tail rod and the push shaft. Linkage effect, so the driving force of the pneumatic push rod is transmitted to the push shaft through the transmission arm, so that the push shaft moves in the limit plate, so that the weighed water chestnut box can be quickly removed from the roller guide rail to achieve rapid down the effect of the material;
综上,通过振动分级组件对筛板提供动力,使得筛板具有急回特性,能有效减少荸荠的堆积,增大荸荠的前进速度,使荸荠不易被卡在孔径中,提高分级率,利用三组筛分区能够实现对不同尺寸荸荠的快速筛分,缩小了后续成品荸荠之间尺寸的差异性,并在称重控制组件的配合下,实现了对荸荠的自动称重装箱效果,大大节省劳动力,各个级别的荸荠按箱直接售卖,减少荸荠二次称重装箱的碰撞损伤,该设备按照不同直径大小的孔径对荸荠进行分级,并解决普通分级机分级后需再次进行分装称量的问题,使用效果佳。To sum up, the sieve plate is powered by the vibrating grading component, so that the sieve plate has a rapid return characteristic, which can effectively reduce the accumulation of water chestnuts, increase the forward speed of water chestnuts, make the water chestnuts not easy to be stuck in the aperture, improve the classification rate, and use three The group screening section can realize the rapid screening of water chestnuts of different sizes, reduce the size difference between the subsequent finished water chestnuts, and with the cooperation of the weighing control component, realize the automatic weighing and packing effect of the water chestnuts, which saves a lot of money. Labor, water chestnuts of all grades are directly sold by box, reducing the collision damage of water chestnuts during secondary weighing and packing. problem, the use effect is good.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明整体背部结构示意图;2 is a schematic diagram of the overall back structure of the present invention;
图3为本发明的筛板与收纳箱分布示意图;3 is a schematic diagram of the distribution of sieve plates and storage boxes of the present invention;
图4为本发明的筛板与漏斗分布示意图;Fig. 4 is the distribution schematic diagram of sieve plate and funnel of the present invention;
图5为本发明的曲柄摇杆传动部结构示意图;5 is a schematic structural diagram of the crank-rocker transmission part of the present invention;
图6为本发明的漏斗与滚轴导轨分布示意图;Fig. 6 is the distribution schematic diagram of funnel and roller guide rail of the present invention;
图7为本发明的称重控制组件结构示意图;7 is a schematic structural diagram of a weighing control assembly of the present invention;
图8为本发明的推动轴与加强钢架分布示意图;8 is a schematic diagram of the distribution of the push shaft and the reinforcing steel frame of the present invention;
图9为本发明的推动送料部结构示意图;Fig. 9 is the structural schematic diagram of the push feeding part of the present invention;
图10为本发明的称重控制组件的工作流程图。Fig. 10 is a working flow chart of the weighing control assembly of the present invention.
图中:1、机架;2、安装支架;3、筛板;4、收纳箱;5、导流件;6、悬挂扁铁;7、保护挡板;8、筛分区;9、倾斜滑道;10、安装座;11、驱动电机;12、转盘;13、传动丝杆;14、鱼眼套;15、漏斗;16、气动阀门;17、加强钢架;18、称重传感器;19、滚轴导轨;20、尾板;21、连接轴杆;22、气动推杆;23、传动臂;24、尾杆;25、限位板;26、推动轴;27、电箱;28、plc控制器。In the picture: 1. Rack; 2. Mounting bracket; 3. Screen plate; 4. Storage box; 5. Diversion piece; 6. Hanging flat iron; 7. Protection baffle; Road; 10. Mounting seat; 11. Drive motor; 12. Turntable; 13. Drive screw; 14. Fisheye sleeve; 15. Funnel; 16. Pneumatic valve; 17. Reinforced steel frame; 18. Load cell; 19 , roller guide rail; 20, tail plate; 21, connecting shaft; 22, pneumatic push rod; 23, transmission arm; 24, tail rod; 25, limit plate; 26, push shaft; 27, electric box; 28, plc controller.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
请参阅图1-10,本发明提供一种技术方案:一种荸荠分级自动装箱装置,包括机架1、振动分级组件、三个收集组件以及三个称重控制组件,振动分级组件安装在机架1内顶端,三个收集组件并排安装在机架1上,且收集组件与振动分级组件对应设置,三个称重控制组件并排安装在机架1内底端,且称重控制组件与收集组件对应设置;1-10, the present invention provides a technical solution: a water chestnut grading automatic packing device, comprising a
振动分级组件包括安装支架2、筛板3、顶部设有开口的收纳箱4、导流件5、四个悬挂扁铁6以及曲柄摇杆传动部,筛板3装配在机架1内顶端,安装支架2焊接在机架1外壁一侧,收纳箱4装配在安装支架2上表面,四个悬挂扁铁6一侧通过轴承转动安装在筛板3两侧壁顶端、底端,且悬挂扁铁6另一侧通过轴承与机架1内壁转动连接,导流件5一体焊接在筛板3底端一侧,且导流件5与收纳箱4内互通,曲柄摇杆传动部安装在机架1、筛板3之间。The vibration grading assembly includes a mounting
如附图1、3和4所示,本实施例中,具体的,筛板3采用金属材质制成,且筛板3在机架1内呈倾斜状设置。As shown in FIGS. 1 , 3 and 4 , in this embodiment, the
如附图1、3所示,本实施例中,具体的,筛板3上表面四周均延伸焊接有保护挡板7,且筛板3上由左至右间隔分布有三个筛分区8,筛分区8均由多组均匀分布的贯穿筛孔组成,且三个筛分区8的筛分精度由左至右逐步减小,筛板3上分布有三个不同筛分精度的筛分区8,能够实现对不同直径荸荠的快速筛分效果,避免尺寸差异较大的荸荠出现混装的状况。As shown in Figures 1 and 3, in this embodiment, specifically, the upper surface of the
如附图1、3所示,本实施例中,具体的,筛板3上表面前端并排安装有多组倾斜滑道9,倾斜滑道9与筛板3互通,且倾斜滑道9顶部采用开放式设计。As shown in Figures 1 and 3, in this embodiment, specifically, a plurality of groups of
如附图5所示,本实施例中,具体的,曲柄摇杆传动部包括安装座10、驱动电机11、转盘12、传动丝杆13以及鱼眼套14,安装座10锁合安装在机架1上表面一侧,驱动电机11锁合安装在安装座10外侧,转盘12转动安装在安装座10内侧,且驱动电机11输出端与转盘12传动连接,鱼眼套14安装在转盘12外壁边缘处,传动丝杆13头部转动套设在鱼眼套14上,且传动丝杆13尾部通过万向球头与筛板3下表面一侧传动连接,使得筛板3具有急回特性,能有效减少荸荠的堆积,增大荸荠的前进速度,使荸荠不易被卡在孔径中,提高分级率,各级尺寸的荸荠经过筛分区8筛分后传递至漏斗15内进行筛分,并且通过气动阀门16能够对漏斗15的工作状态进行快速的启闭。As shown in FIG. 5 , in this embodiment, the crank-rocker transmission part specifically includes a mounting
如附图1、2、4和6所示,本实施例中,具体的,收集组件包括顶部设有开口的漏斗15、气动阀门16,漏斗15并排锁合安装在机架1内中部,且漏斗15顶部分别与三个筛分区8对应分布,气动阀门16装配在漏斗15底部。As shown in Figures 1, 2, 4 and 6, in this embodiment, specifically, the collecting assembly includes a
如附图1、2、6和7所示,本实施例中,具体的,称重控制组件包括加强钢架17、四个称重传感器18、滚轴导轨19、控制单元以及推动送料部,加强钢架17并排分布在机架1内底端,四个称重传感器18呈矩形安装在加强钢架17上表面并位于漏斗15正下方,滚轴导轨19装配在加强钢架17上并与称重传感器18贴合接触,控制单元安装在安装支架2侧壁,推动送料部装配在加强钢架17上,且推动送料部与滚轴导轨19对应设置。As shown in Figures 1, 2, 6 and 7, in this embodiment, specifically, the weighing control assembly includes a reinforced
如附图1、2所示,本实施例中,具体的,加强钢架17背部安装有尾板20,且滚轴导轨19在加强钢架17一侧延伸处呈倾斜向下结构。As shown in FIGS. 1 and 2 , in this embodiment, a
如附图7、8和9所示,本实施例中,具体的,推动送料部包括连接轴杆21、气动推杆22、两个传动臂23、尾杆24、两个限位板25以及推动轴26,连接轴杆21锁合安装在加强钢架17底部,两组传动臂23通过轴承与连接轴杆21两端连接,尾杆24锁合安装在两个传动臂23之间尾部,气动推杆22通过销轴转动安装在加强钢架17下表面一侧,且气动推杆22输出端通过轴承转动套设在尾杆24中部,两个限位板25平行安装在加强钢架17上表面两侧,推动轴26滑动穿设在两个限位板25内,且传动臂23尾部与推动轴26两端转动连接,plc控制器28电控气动推杆22进行伸缩工作,传动臂23两端分别与尾杆24、推动轴26连接实现联动效果,因此气动推杆22的推动力经过传动臂23传递至推动轴26上,使得推动轴26在限位板25内移动,从而能够快速的将称重完成的荸荠箱从滚轴导轨19上移出。As shown in FIGS. 7 , 8 and 9 , in this embodiment, the pushing and feeding part specifically includes a connecting
如附图2所示,本实施例中,具体的,控制单元包括电箱27、plc控制器28,电箱27锁合安装在安装支架2侧壁,plc控制器28装配在电箱27上,电箱27通过导线与plc控制器28、驱动电机11、气动阀门16、称重传感器18以及气动推杆22电性连接,且plc控制器28通过无线信号与驱动电机11、气动阀门16、称重传感器18以及气动推杆22建立联系,利用plc控制器28能够对驱动电机11、气动阀门16进行精准的调控,保证了该设备整体工作的有序进行,控制单元的称重模块是利用GX works2对PLC内部程序进行编写,通过电子屏实时监测并设定量值,滚轴导轨19本身有重量,首先通过对四个称重传感器18进行标零,在放入砝码进行标重,后续开关机不需要进行重复标定,当荸荠下落到设定值时,称重传感器18通过内部信号放大电路和AD采集电路等把称重传感器18的微电压模拟信号转化为数字信号,可以通过485模块的处理得到实时重量值。As shown in FIG. 2 , in this embodiment, the control unit specifically includes an
工作原理:在使用时,首先将批量荸荠移动至机架1上方一侧,之后将荸荠投放至筛板3前端,由于在筛板3前端装配有多组倾斜滑道9,能够对荸荠进行均匀的分流导向,使得荸荠均匀分布在饰板上表面,避免荸荠出现堵塞等状况,提高了后续筛选装箱效率;Working principle: When using, first move the batch of water chestnuts to the upper side of the
称重工作进行前,通过设有振动分级组件,筛板3通过悬挂扁铁6能够在机架1顶部实现晃动,并且筛板3上分布有三个不同筛分精度的筛分区8,能够实现对不同直径荸荠的快速筛分效果,保证了荸荠装箱的均匀度,避免尺寸差异较大的荸荠出现混装的状况,并在曲柄摇杆传动部的辅助下,启动驱动电机11,使得转盘12进行跟随转动,由于传动丝杆13两端分别与转盘12、筛板3下表面活动连接,能够将驱动电机11的动力循环传递至筛板3上,使得筛板3在机架1上处于持续前后晃动状态,加速了荸荠的流动,使得筛板3具有急回特性,能有效减少荸荠的堆积,增大荸荠的前进速度,使荸荠不易被卡在孔径中,提高分级率,各级尺寸的荸荠经过筛分区8筛分后传递至漏斗15内进行筛分,并且通过气动阀门16能够对漏斗15的工作状态进行快速的启闭,同时部分残留荸荠经过导流件5传递至收纳箱4内进行收集;Before the weighing work, the
进行称重工作时,通过设有称重控制组件,滚轴导轨19安装在加强钢架17上并与称重传感器18贴合,并且滚轴导轨19与漏斗15对应,之后工作人员将空箱放置在滚轴导轨19上即可进行接收工作,在控制单元的作用下,利用plc控制器28能够对驱动电机11、气动阀门16进行精准的调控,保证了该设备整体工作的有序进行,控制单元的称重模块是利用GX works2对PLC内部程序进行编写,通过电子屏实时监测并设定量值,滚轴导轨19本身有重量,首先通过对四个称重传感器18进行标零,在放入砝码进行标重,后续开关机不需要进行重复标定,当荸荠下落到设定值时,称重传感器18通过内部信号放大电路和AD采集电路等把称重传感器18的微电压模拟信号转化为数字信号,可以通过485模块的处理得到实时重量值,当称重重量达到预定值后,关闭漏斗15的气动阀门16,实现精准标定称重工作,方便工作人员操作使用;When the weighing work is carried out, the
称重完成后,通过设有推动送料部,当滚轴导轨19上箱子内的荸荠称重完成后,plc控制器28电控气动推杆22进行伸缩工作,由于推动轴26在限位板25的阻挡下只能进行前后平移滑动,同时传动臂23两端分别与尾杆24、推动轴26连接实现联动效果,因此气动推杆22的推动力经过传动臂23传递至推动轴26上,使得推动轴26在限位板25内移动,从而能够快速的将称重完成的荸荠箱从滚轴导轨19上移出,实现快速下料的效果,工作人员只需重新放入新的空箱即可,降低了工作人员的劳动量,重复上述工作即可实现对荸荠的连续分级定量称重装箱工作,整体操作便捷且连续性高。After the weighing is completed, by providing a push feeding part, when the water chestnuts in the box on the
本发明一种荸荠分级自动装箱装置包括的部件均为通用标准件或本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知,在本装置空闲处,将上述中所有电器件,其指代动力元件、电器件以及适配的监控电脑和电源通过导线进行连接,具体连接手段,应参考上述工作原理中,各电器件之间先后工作顺序完成电性连接,其详细连接手段,为本领域公知技术,主要介绍工作原理以及过程,不在对电气控制做说明。The components included in the automatic packing device for classification of water chestnuts of the present invention are all general standard parts or components known to those skilled in the art, and the structures and principles thereof are known to those skilled in the art through technical manuals or through conventional experimental methods, When the device is idle, connect all the above electrical components, which refer to power components, electrical components, and the adapted monitoring computer and power supply through wires. The specific connection means should refer to the above working principle. The electrical connection is completed in a working sequence, and the detailed connection method is a well-known technology in the art. It mainly introduces the working principle and process, and does not describe the electrical control.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115837350A (en) * | 2022-11-25 | 2023-03-24 | 江苏宏梓新能源科技有限公司 | Multistage screening equipment for chemical solid materials |
| CN116618307A (en) * | 2023-07-20 | 2023-08-22 | 淄博齐茂催化剂有限公司 | Catalyst plastic back screening machine |
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| CN116618307B (en) * | 2023-07-20 | 2023-10-20 | 淄博齐茂催化剂有限公司 | Catalyst plastic back screening machine |
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