CN205699571U - On-line filtration device during a kind of avilamycin extraction - Google Patents
On-line filtration device during a kind of avilamycin extraction Download PDFInfo
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- CN205699571U CN205699571U CN201620592287.6U CN201620592287U CN205699571U CN 205699571 U CN205699571 U CN 205699571U CN 201620592287 U CN201620592287 U CN 201620592287U CN 205699571 U CN205699571 U CN 205699571U
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Abstract
This utility model relates to on-line filtration device during a kind of avilamycin extracts, it includes extracting post, clarification filtration device and dust catching device, it is provided with alcohol spray equipment on the top of extraction post, the external condenser system of alcohol spray equipment, the end being positioned at extraction post alcohol spray equipment is connected with dust catching device, extraction column bottom is provided with sieve plate, clarification filtration device is arranged on sieve plate, described dust catching device ecto-entad includes double braid net filter cylinder successively, central supported skeleton, clarification filtration device includes that double-layer stainless steel weaves drainage screen the most successively, rustless steel punching net.By defecator of the present utility model, after extraction equipment completes the process cycle of a batch materials, carry out restricted clearance operation without operator and change filter material, directly can be carried out the operation of next group material, this not only lowers the potential safety hazard of operator's operation, and shorten the production cycle, save the cost of filter material.
Description
Technical field:
This utility model relates to the extraction defecator of a kind of biological pesticide, is specifically related to a kind of avilamycin and extracted
On-line filtration device in journey.
Background technology:
Avilamycin is a kind of low toxicity, and efficiently, high selection, green, environment-friendly type, biogenic insecticide, it is fully solved
Traditional pesticide exists environment is produced the problem polluted, and is the emphasis of China " the Seventh Five-Year Plan " " eight or five " " 95 " and Eleventh Five-Year Plan is attacked
Pass project, along with the universal of avilamycin in recent years and downstream product with promote, has not only driven China's agricultural, animal husbandry big
Power develops, and promotes agriculture-stock production and move towards green, and innoxious direction changes.As the most maximally efficient killing at present
The avilamycin of one of worm agent, domestic usage amount is about about 2500 tons, becomes the main product in agricultural chemical insecticide.
In current avermectin extracting technique, extraction post is as the equipment used in avermectin extracting technique, because of it
Use airtight filter operation system and dynamic elution processes, with short production cycle, low cost and by increasing A Wei
Rhzomorph manufacturer substitutes, with it, the equipment that sheet frame extracts as avilamycin mycelia;But the leaching that present each producer is used generally
Carry post all to there is problems in that and a set of (general simple can use filter cloth pressurization by long-term reusable defecator owing to not having
Bar, as clarification filtration device, uses filter ruffle to add the pipe bucket device as dust catching of boring), each batch materials completes one
After individual leaching process, being required for operator and enter tank and go to change filter material, this not only extends the production cycle, increases the work of employee
Intensity, and restricted clearance operation to the safety of employee bring very big hidden danger (employee enters tank operation and easily causes and stir wound, suffocates,
The harm such as poisoning).
Summary of the invention:
For the deficiencies in the prior art, this utility model provides on-line filtration device during a kind of avilamycin extraction,
This defecator, without entering tank operation, can be reused for a long time, and equipment availability safety is low, greatly reduces the production cycle.
The technical solution of the utility model is as follows:
On-line filtration device during a kind of avilamycin extraction, including extraction post, clarification filtration device and dust catching
Device, is provided with alcohol spray equipment, the external condenser system of alcohol spray equipment on the top of extraction post, is positioned at extraction post alcohol spray dress
The end put is connected with dust catching device, and extraction column bottom is provided with sieve plate, and clarification filtration device is arranged on sieve plate, described
Dust catching device ecto-entad include double braid net filter cylinder, central supported skeleton successively, clarification filtration device by down to
On include successively double-layer stainless steel weave drainage screen, rustless steel punching net.
This utility model is preferred, and the thickness of described rustless steel punching net is 5~8mm, and percent opening is 70~80%.
This utility model is preferred, and the filtering accuracy of double-layer stainless steel mesh grid is 300~400 mesh.
The filtering accuracy of double-layer stainless steel mesh grid of the present utility model draws through long-term experiment, filtering accuracy mistake
The big rate of filtration that not only can affect dynamic desorption liquid, it is even more important that mycelia easily remains in mesh grid, affects mesh grid
Life-span;Precision is too small, then leakiness mycelia during filtration, affects filter quality.
Clarification filtration device of the present utility model, when dynamic desorption, is used for separating solid dreg and filtrate, double-deck stainless
Steel mesh grid use stainless steel, and on have thicker punching web plate as protection, so this device extraction equipment " steam
Wine " straight-through high-temperature steam time, filter material will not deform and wrinkle or carbonization;Further, since double braid net is relative to filter cloth, burn
Knotting, the permeability of the filter material such as core is preferable, extract post when carrying out dynamic desorption and filtering in mesh grid residual thin
Dreg can blow out when solvent is reclaimed in steam blowback, it is ensured that the life-time service of drainage screen, it is not necessary to change.
This utility model is preferred, described rustless steel punching net, the shape of double-layer stainless steel mesh grid, size and sieve plate
Unanimously.
This utility model is preferred, and described rustless steel punching net is the circle being spliced into by multiple bar shaped rustless steel punching nets
Shape punching net, each bar shaped rustless steel punching net and double-layer stainless steel mesh grid by press strip, be bolted on sieve plate.
It is further preferred that described rustless steel punching net is to be spliced by 5 bar shaped rustless steel punching nets.
This utility model is preferred, and the filtering accuracy of double braid net filter cylinder is 300~400 mesh.
This utility model is preferred, and alcohol spray equipment includes drip washing house steward, the end of drip washing house steward is provided with drip washing and props up
Pipe, central supported skeleton is fixed on drip washing house steward and goes up and be positioned at drip washing arm periphery, and double braid net filter cylinder is sleeved on center and props up
Fix outside support bone frame and by clip.
This utility model is preferred, a length of the 800~1000mm of double braid net filter cylinder.
This utility model is preferred, and the end of double braid net filter cylinder is blocked by double braid net, the mistake of double braid net
Filter precision is 300~400 mesh.
Dust catching device of the present utility model separates with methanol steam as antibacterial slag dust when " steaming wine " technique,
" steaming wine " technique refers to avilamycin dreg and is soaking through methanol/ethanol, straight-through bottom extraction equipment after dynamic desorption is complete
Solvent in dreg is evaporated the technical process reclaimed by steam.After last consignment of material " steaming wine " operation completes, for compiling
Dust on knitmesh filter cylinder, when next group material benefit methanol operation starts, opens drip washing pipe valve on methanol/ethanol spray equipment
Door, utilizes the pressure of pump to drive 360 degree of spherical shower nozzle to rotate and the dreg that last consignment of material adheres on filter cylinder is cleaned up, nothing
Need operator to enter tank clean or change filter material.
Use the good effect acquired by this utility model: by using above-mentioned improvement defecator, at extraction equipment
After completing the process cycle of a batch materials, it is not necessary to operator carry out restricted clearance operation and change filter material, directly can be carried out
The operation of next group material, this not only lowers the potential safety hazard of operator's operation, and shortens the production cycle, save
The cost of filter material.
Accompanying drawing explanation
Fig. 1 is the structural representation of on-line filtration device during this utility model avilamycin extracts,
Fig. 2 is the decomposition texture schematic diagram of clarification filtration device;
In figure, 1, clarification filtration device, 2, rustless steel punching net, 3, double-layer stainless steel braiding drainage screen, 4, sieve plate;5, powder
Dirt capturing device, 6, double braid net filter cylinder, 7, ball shape rotary shower nozzle, 8, drip washing house steward, 10, methanol/ethanol import, 11, nitrogen
Gas import, 12, liquid outlet.
Detailed description of the invention:
Below by specific embodiment and combine accompanying drawing this utility model is described further, but it is not limited to this.
Embodiment 1
A kind of avilamycin extract during on-line filtration device, structure as shown in Figure 1 and Figure 2, including extraction post, clarification
Defecator 1 and dust catching device, be provided with alcohol spray equipment on the top of extraction post, the external condenser system of alcohol spray equipment,
The end being positioned at extraction post alcohol spray equipment is connected with dust catching device 5, and extraction column bottom is provided with sieve plate 4, clarified
Filter device 1 is arranged on sieve plate 4, and described dust catching device 5 ecto-entad includes double braid net filter cylinder 6, center successively
Support frame, clarification filtration device 1 includes that double-layer stainless steel weaves drainage screen 3, rustless steel punching net 2 the most successively.Institute
The thickness stating rustless steel punching net 2 is 5mm, and percent opening is 70%, and the filtering accuracy of double-layer stainless steel mesh grid 3 is 300 mesh.Institute
The rustless steel punching net stated, the shape of double-layer stainless steel mesh grid, size are consistent with sieve plate.Rustless steel punching net 2 is by 5 bars
The circular punching net that shape rustless steel punching net is spliced into, each bar shaped rustless steel punching net and double-layer stainless steel mesh grid 3 are by pressing
Bar, it is bolted on sieve plate.The filtering accuracy of double braid net filter cylinder is 300 mesh.
Alcohol spray equipment includes drip washing house steward 8, is provided with drip washing arm in the end of drip washing house steward, and central supported skeleton is solid
Being scheduled on drip washing house steward and go up and be positioned at drip washing arm periphery, double braid net filter cylinder is sleeved on outside central supported skeleton and passes through clip
Fixing.
The a length of 800mm of double braid net filter cylinder, the end of double braid net filter cylinder is blocked by double braid net, double-deck
The filtering accuracy of mesh grid is 300 mesh.
Work process:
1. the avilamycin mycelium after drying puts in extraction post, first with 1-2 times of methanol or ethanol static immersing 1~
2 hours, then add methanol from extraction capital end methanol/ethanol import 10 continuously or ethanol carries out dynamic desorption, use clarification
Defecator 1 filters, and collects lixiviating solution continuously by the liquid outlet 12 of extraction post bottom, the methanol of dynamic desorption or second
Alcohol is 6~8 times of avilamycin mycelium weight;
2., when in the effluent of eluting, avilamycin residual is less than 100u/mg, stop adding methanol or ethanol, from extraction
The nitrogen inlet 11 of column top is passed through nitrogen and uses clarification filtration device 1 all to extrude remaining lixiviating solution in extraction post;
3. from the sieve plate of extraction post, it is passed through saturated vapor, makes the methanol of absorption in avilamycin mycelium or ethanol be heated
Volatilization, is led to condenser after being filtered by extraction post top dust catching device 5 and carries out the recovery of methanol or ethanol.
4., after the useless dreg after having reclaimed methanol or ethanol in extracting post clears out totally, open methanol/ethanol drip washing pipe 8
Drip washing starts after 15 minutes to cast a batch materials.
Embodiment 2
On-line filtration device during extracting with the avilamycin described in embodiment, difference is:
The thickness of described rustless steel punching net 2 is 7mm, and percent opening is 75%, the filtering accuracy of double-layer stainless steel mesh grid 3
It is 350 mesh.Described rustless steel punching net, the shape of double-layer stainless steel mesh grid, size are consistent with sieve plate.Rustless steel punching net
2 is the circular punching net being spliced into by 5 bar shaped rustless steel punching nets, and each bar shaped rustless steel punching net and double-layer stainless steel are compiled
Knitmesh 3 by press strip, be bolted on sieve plate.The filtering accuracy of double braid net filter cylinder is 350 mesh.
The a length of 900mm of double braid net filter cylinder, the end of double braid net filter cylinder is blocked by double braid net, double-deck
The filtering accuracy of mesh grid is 350 mesh.
Work process:
1. the avilamycin mycelium 2500kg after drying, titer is that 120000u/ml puts in extraction post, first uses 5m3
Methanol concentration is the static immersing 1 hour of 95%, and then adding concentration from extraction capital end methanol import continuously is the first of 95%
Alcohol carries out dynamic desorption, uses clarification filtration device to filter, and collects extraction dope continuously by extraction post low side liquid outlet
It is about 4.5m3;
2. the amount working as addition methanol is 19m3Time, in the effluent of sampling detection eluting, avilamycin residual is 90u/mg,
Stop being passed through methanol.It is passed through nitrogen from extraction capital nitrogen inlet end and will extract remaining lixiviating solution employing clarification filtration dress post
Put all extrusion,
3. it is passed through, from the sieve plate of extraction post, the saturated vapor that temperature is 200~240 DEG C, makes avilamycin mycelium is inhaled
Attached methanol is heated volatilization, leads to condenser and carry out returning of methanol after being filtered by extraction post top dust catching and spray equipment
Receive, when the temperature on alcohol evaporation collecting pipe reaches 90~95 DEG C, stop being passed through saturated vapor;
4., after the useless dreg having reclaimed methanol in extraction post being cleared out totally, open methanol/ethanol drip washing pipe drip washing 15 points
Start after clock to cast a batch materials.The operation carrying out above step repeated, completes the immersion of the upper different batches material produced
Extract.
Embodiment 3
On-line filtration device during extracting with the avilamycin described in embodiment, difference is:
The thickness of described rustless steel punching net 2 is 8mm, and percent opening is 80%, the filtering accuracy of double-layer stainless steel mesh grid 3
It is 400 mesh.Described rustless steel punching net, the shape of double-layer stainless steel mesh grid, size are consistent with sieve plate.Rustless steel punching net
2 is the circular punching net being spliced into by 8 bar shaped rustless steel punching nets, and each bar shaped rustless steel punching net and double-layer stainless steel are compiled
Knitmesh 3 by press strip, be bolted on sieve plate.The filtering accuracy of double braid net filter cylinder is 400 mesh.
The a length of 1000mm of double braid net filter cylinder, the end of double braid net filter cylinder is blocked by double braid net, double
The filtering accuracy of layer mesh grid is 400 mesh.
Comparative example 1
Defecator during a kind of avilamycin extraction, including extraction post, clarification filtration device, on the top of extraction post
Being provided with alcohol spray equipment, the external condenser system of alcohol spray equipment, extraction column bottom is provided with sieve plate, and clarification filtration device is arranged on
On sieve plate, clarification filtration device includes press strip and filter cloth, and filtering accuracy is 300 mesh, and filter cloth is fixed on sieve plate by press strip.
Comparative example 2
Defecator during a kind of avilamycin extraction, including extraction post and dust catching device, on the top of extraction post
End is provided with alcohol spray equipment, the external condenser system of alcohol spray equipment, and the end being positioned at extraction post alcohol spray equipment is caught with dust
Acquisition means connects, and described dust catching device is the pipe bucket that filter ruffle adds boring, and filtering accuracy is 300 mesh.
Test example
By above-described embodiment 1~2 and comparative example 1~2 repeat the reality of many batch materials according to the working method of embodiment
After testing, the filter effect of defecator, in service life, produce batch average used time, and staff labor intensity makees an experiment
Contrast table, the results are shown in Table shown in 1.
Table 1
Remarks: the dreg leaching 40~50kg in experimental example 1 again is at the bottom of due to inevitable post during each replacing filter cloth
Dreg, also filter cloth fragile after rake discharging (aperture occurs) can be leak into, cause penetrating into dreg during filter pressing;Above-mentioned multiple filter is adopted
Be that pressure filter filters;
Understood the avilamycin using this utility model to provide by two groups of Experimental comparison's cases in upper table and extract process
Middle on-line filtration device can realize good clarification filtration effect, it is not necessary to multiple filter, and without entering tank operation, can repeat for a long time to make
With, equipment availability safety is low, greatly reduces the production cycle.
Claims (10)
1. an on-line filtration device during avilamycin extracts, including extraction post, clarification filtration device and dust catching dress
Put, be provided with alcohol spray equipment, the external condenser system of alcohol spray equipment on the top of extraction post, be positioned at extraction post alcohol spray equipment
End be connected with dust catching device, extraction column bottom be provided with sieve plate, clarification filtration device is arranged on sieve plate, described
Dust catching device ecto-entad includes double braid net filter cylinder, central supported skeleton successively, and clarification filtration device is from the bottom to top
Include that double-layer stainless steel weaves drainage screen, rustless steel punching net successively.
On-line filtration device during avilamycin the most according to claim 1 extraction, it is characterised in that described rustless steel
The thickness of punching net is 5~8mm, and percent opening is 70~80%.
On-line filtration device during avilamycin the most according to claim 1 extraction, it is characterised in that double-layer stainless steel
The filtering accuracy of mesh grid is 300~400 mesh.
On-line filtration device during avilamycin the most according to claim 1 extraction, it is characterised in that described is stainless
Steel drift hole pattern, the shape of double-layer stainless steel mesh grid, size are consistent with sieve plate.
On-line filtration device during avilamycin the most according to claim 1 extraction, it is characterised in that described is stainless
Steel drift hole pattern is the circular punching net being spliced into by multiple bar shaped rustless steel punching nets, each bar shaped rustless steel punching net and bilayer
Rustless steel mesh grid by press strip, be bolted on sieve plate.
On-line filtration device during avilamycin the most according to claim 5 extraction, it is characterised in that described is stainless
Steel drift hole pattern is to be spliced by 5 bar shaped rustless steel punching nets.
On-line filtration device during avilamycin the most according to claim 1 extraction, it is characterised in that double braid net
The filtering accuracy of filter cylinder is 300~400 mesh.
On-line filtration device during avilamycin the most according to claim 1 extraction, it is characterised in that alcohol spray equipment
Including drip washing house steward, being provided with drip washing arm in the end of drip washing house steward, central supported skeleton is fixed on the upper also position of drip washing house steward
In drip washing arm periphery, double braid net filter cylinder is sleeved on outside central supported skeleton and is fixed by clip.
On-line filtration device during avilamycin the most according to claim 1 extraction, it is characterised in that double braid net
A length of the 800 of filter cylinder~1000mm.
On-line filtration device during avilamycin the most according to claim 1 extraction, it is characterised in that double braid
The end of net filter cylinder is blocked by double braid net, and the filtering accuracy of double braid net is 300~400 mesh.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106039759A (en) * | 2016-06-16 | 2016-10-26 | 齐鲁制药(内蒙古)有限公司 | Online filter device for abamectin extraction |
-
2016
- 2016-06-16 CN CN201620592287.6U patent/CN205699571U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106039759A (en) * | 2016-06-16 | 2016-10-26 | 齐鲁制药(内蒙古)有限公司 | Online filter device for abamectin extraction |
CN106039759B (en) * | 2016-06-16 | 2018-11-20 | 齐鲁制药(内蒙古)有限公司 | On-line filtration device in a kind of avermectin extraction process |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161123 Termination date: 20190616 |
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CF01 | Termination of patent right due to non-payment of annual fee |