CN205693540U - A kind of DC adds can motor - Google Patents

A kind of DC adds can motor Download PDF

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Publication number
CN205693540U
CN205693540U CN201620587110.7U CN201620587110U CN205693540U CN 205693540 U CN205693540 U CN 205693540U CN 201620587110 U CN201620587110 U CN 201620587110U CN 205693540 U CN205693540 U CN 205693540U
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China
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rotor
permanent magnet
increasing device
ring
permanent magnetism
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CN201620587110.7U
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Chinese (zh)
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赵鑫堂
拓海亮
曾光华
王勤生
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Abstract

The utility model discloses a kind of DC and add energy motor, including casing (13), p-m rotor unit, exchange system assembly and permanent magnetism power-increasing device stator poles assembly;Permanent magnetism power-increasing device stator poles assembly it is fixed with in casing (13), it is provided with p-m rotor unit inside permanent magnetism power-increasing device stator poles assembly, p-m rotor unit is arranged on drive end bearing bracket (15) and rear end cap (10) by bearing (2), drive end bearing bracket (15) and rear end cap (10) are separately mounted to before and after casing (13) on two ends, and the motor shaft (1) of p-m rotor unit is also equipped with exchange system assembly.This DC adds energy motor, and permanent magnetism capacity usage ratio is high, energy-saving effect is notable, simple in construction, low cost.

Description

A kind of DC adds can motor
Technical field
This utility model belongs to electrical engineering field, particularly relates to a kind of DC and adds energy motor.
Background technology
Motor is a kind of device converting electrical current into into mechanical energy, divides from energy resource structure form, the most traditional motor Two classes can be divided into: a class is that its energy resource structure is " unitary ", such as alternating current generator, direct current only with the motor of a kind of electrical energy drive Motor, reluctance motor etc.;Another kind of is that its energy resource structure of motor jointly driven with electric energy and permanent magnetic sees Fig. 1 for " binary " ~2, such as magneto, permagnetic synchronous motor, non-brush permanent-magnet DC motor etc., owing to binary motor adds forever from structure Magnetic energy aspect, so improve the utilization rate of permanent magnetic, its power saving rate commonly improves 10~20% than unitary motor, but due to Restriction in its structure, therefore there is certain weak point: 1, two poles of electrical excitation iron core only with one of them pole or One aspect work.2, two poles of permanent magnet N, S are also only with a pole-face or an aspect job.3, permanent magnet is arranged and is lacked Few its utilization rate of magnet accumulating cap is the highest, and armature rotor structure is complicated, and power consumption is many, temperature rise;In sum, permanent magnetic to be improved Utilization rate.Separately warding off small stream footpath for this and explore new principle, the body combination structure seeking advantages of simple is an important innovation subject, Wherein the exploitation of permanent magnetism energy become the key of problem.
Utility model content
This utility model is solved the technical problem that to be: overcomes binary magneto weak point of the prior art, carries Having supplied a kind of permanent magnetism capacity usage ratio height, energy-saving effect notable, simple in construction, the DC of low cost adds can motor.
This utility model is to be achieved through the following technical solutions:
A kind of DC adds energy motor, including casing, p-m rotor unit, exchange system assembly and permanent magnetism power-increasing device Stator poles assembly;It is fixed with permanent magnetism power-increasing device stator poles assembly in casing, inside permanent magnetism power-increasing device stator poles assembly, is provided with permanent magnetism Rotor unit, p-m rotor unit is arranged on drive end bearing bracket and rear end cap by bearing, and drive end bearing bracket and rear end cap are separately mounted to Before and after casing on two ends, the motor shaft of p-m rotor unit is also equipped with exchange system assembly.
Described permanent magnetism power-increasing device stator poles assembly includes at least six group permanent magnetism power-increasing device stator poles unit, described permanent magnetism Power-increasing device stator poles unit includes collecting magnetic core, winding and polylith side by side with the stator permanent magnet of magnetism-collected structure distribution, described Collection magnetic core on embedded winding, collect magnetic core internal layer small end face correspondence p-m rotor unit, outer layer large end face is close to fixed Pole-face in sub-permanent magnet, the magnetizing direction of stator permanent magnet is that radially the external pole-face of stator permanent magnet is fixed in casing.
Described permanent magnetism power-increasing device stator poles assembly includes six groups of permanent magnetism power-increasing device stator poles unit, six groups of permanent magnetism power-increasing devices Stator poles unit is distributed in casing respectively by angle 60 degree, and collection magnetic core is driveed the rivets by silicon steel sheet stack and admittedly made, and collects magnetic core shape Shape is " work " or " T " font, collects magnetic core small end face inner layer correspondence p-m rotor unit, and intermediate portion cross-section is little, and outer layer is big End face is close to pole-face in tile stator permanent magnet body, and winding embeds at collection magnetic core mid portion, and six groups of permanent magnetism power-increasing devices are fixed Being connected in casing inner circle with briquetting and screw between sub-pole unit, briquetting 16 is nonmagnetic substance, and wherein two groups is a phase, six Group composition three-phase, mutually electricity angle be 120 degree uniform.
Often group permanent magnetism power-increasing device stator poles unit includes by same magnetic direction 4 pieces of stator permanent magnets arranged side by side, 4 pieces of stators Permanent magnet divides two rows, often two pieces of stator permanent magnets of row.
Described p-m rotor unit includes rotor block, motor shaft and polylith rotor permanent magnet;Described rotor block is installed On motor shaft, motor shaft is arranged on drive end bearing bracket and rear end cap by bearing, the outer surface of rotor block is bonded with rotor forever Magnet and insulation strip, insulation strip is arranged between adjacent two rotor permanent magnet, polylith rotor permanent magnet composition even number magnetic Pole, the magnetic direction of adjacent two magnetic poles is contrary, and rotor permanent magnet is radial magnetizing.
Described exchange system assembly includes support, signal magnet ring, circuit board, six Hall elements and relevant electronic cutting Pass drive circuit composition;Signal magnet ring is arranged on motor shaft rear end, and support is connected on rear end cap, and support is provided with two electricity Road plate, support is also equipped with six circumferentially 60 degree of angles be distributed on the Hall element above signal magnet ring.
Described rotor permanent magnet is shoe structure, and eight totally pieces of points of two row's arrangements, often arrange circumferentially 90 degree of angles uniform four Block rotor permanent magnet, polylith rotor permanent magnet four magnetic poles of composition.
Described exchange system assembly include conducting brush, commutating brush, diverter, commutation semi-ring, conducting ring, brush holder and Collets;Diverter is arranged on motor shaft rear end, installs two rows and commutate semi-ring on the right of diverter, often row's radially upper and lower each installation One commutation semi-ring, upper and lower two commutation semi-ring opening angles are 180 degree, and insert collets at opening part, commutation semi-ring Both positive and negative polarity diametrically, lower and the most side by side between opposite polarity;The diverter left side embeds two conducting rings, conducting ring positive and negative Pole is connected with the like pole of commutation semi-ring;Insulator brush holder is fixed on rear end cap, from left to right equipped with 4 row's brushes on brush holder, Wherein the left side two row is conducting brush, and the left side two row's conducting brush contacts respectively with homopolarity conducting ring, and the right two row is commutation electricity Brush, the right two row's commutating brush contacts with two row's same polarity commutation semi-rings respectively, and wherein two row's commutating brushes are one group, set three altogether Group, three groups of circumferentially 120 degree of right-hand parts being distributed in brush holder, three groups of commutating brush end wiring, and with three corresponding phase controls Winding is sequentially connected with.
Described rotor permanent magnet is shoe structure, 4 totally pieces of points of two row's arrangements, often arranges circumferentially 180 degree uniform two pieces turns Sub-permanent magnet, embedding 2 insulation watt between two pieces of rotor permanent magnets, polylith rotor permanent magnet two magnetic poles of composition.
Described p-m rotor unit includes motor shaft, bearing, the collar, permanent magnets and pole shoe;On motor shaft, interval is along circle Permanent magnets and pole shoe, permanent magnets and pole shoe outer ring are installed in week the collar is installed.
Compared with prior art, this utility model has a following useful technique effect:
1, the magnetostatic energy of stator permanent magnet that the collection magnetic core large end face of permanent magnetism power-increasing device stator poles assembly will gather, Superpose with electromagnetic energy under the state of " positive flux field " and be coupled into dynamic magnetic energy, act on p-m rotor unit rotational by small end, its magnetic Short out, magnetic resistance is little, and directly, permanent magnetic release rate is high, and volume is little, low cost in effect.
2, DC adds can motor be ternary structural, and permanent magnetic/electric energy=2:1, the multi-level energy ensure that permanent magnetism The raising of energy utilization rate;
3, DC adds can motor be internal rotor, and simple in construction low cost, permanent magnetism power-increasing device stator poles assembly is relative Stationary components, avoids outer-rotor structure more complicated, high in cost of production unfavorable factor, and in it, p-m rotor unit is applicable to higher turn The operation of speed.
4, stator permanent magnet presses magnetism-collected structure arrangement, and local improves air-gap field intensity, increases and enhances permanent magnetism profit By aspect, improve the utilization rate of permanent magnetic.
5, with magneto ratio, under the working condition that output is identical, detection data show that DC adds energy electricity Its power saving rate average out to 26.62% of machine;
6, this permanent magnetism adds energy motor and permanent magnetism power-increasing device and technology thereof, is one of exergonic form of permanent magnetism, can conduct One independent assembly or element, be applied to electrical engineering field.
Accompanying drawing explanation
Fig. 1 is that permanent magnet DC motor energy changes block diagram;
Fig. 2 is permanent magnet DC motor cross sectional representation;
Fig. 3 is that DC adds and motor power can change block diagram;
Fig. 4 is that DC adds energy motor cross sectional representation;
Fig. 5 is that DC adds the energy motor electronic brushless control Longitudinal cross section schematic of commutation;
Fig. 6 is the A-A cross sectional representation of Fig. 5.
Fig. 7 is embedded p-m rotor cross sectional representation;
Fig. 8 is that DC adds and electromechanics commutation brush can be had to control Longitudinal cross section schematic, note: commutation assembly is partial cutaway Face;
Fig. 9 is the B-B cross sectional representation of Fig. 8.
In figure: 1-motor shaft, 2 is bearing, and 3 is rotor block;4 is rotor permanent magnet;5 is collection magnetic core;6 is stator permanent magnet Body;7 is winding;8 is signal magnet ring;9 is circuit board;10 is rear end cap;11 is support;12 is Hall element;13 is casing;14 For screw;15 is drive end bearing bracket;16 is briquetting;17 is insulation strip;18 is insulation watt;19 is conducting brush;20 is commutating brush;21 For collets;22 is brush holder;23 is diverter;24 is commutation semi-ring;25 is conducting ring;26 is armature rotor;27 is the collar;28 For permanent magnets;29 is pole shoe.
Detailed description of the invention
Below in conjunction with specific embodiment, this utility model is described in further detail, described in be to this utility model Explanation rather than restriction.
Seeing Fig. 3 to Fig. 9, a kind of DC adds energy motor, including casing 13, p-m rotor unit, exchange system group Part and permanent magnetism power-increasing device stator poles assembly;Permanent magnetism power-increasing device stator poles assembly, permanent magnetism power-increasing device stator it is fixed with in casing 13 Being provided with p-m rotor unit inside the assembly of pole, p-m rotor unit is arranged on drive end bearing bracket 15 and rear end cap 10 by bearing 2, front End cap 15 and rear end cap 10 are separately mounted to before and after casing 13 on two ends, and the motor shaft 1 of p-m rotor unit is also equipped with Exchange system assembly.
Wherein, described permanent magnetism power-increasing device stator poles assembly includes at least six group permanent magnetism power-increasing device stator poles unit, described Permanent magnetism power-increasing device stator poles unit include collecting magnetic core 5, winding 7 and polylith side by side with the stator permanent magnet of magnetism-collected structure distribution Body 6, described collection magnetic core 5 has embedded winding 7, collects magnetic core 5 internal layer small end face correspondence p-m rotor unit, the big end of outer layer Pole-face in stator permanent magnet 6 is close in face, and the magnetizing direction of stator permanent magnet 6 is that radially the outer pole-face of stator permanent magnet 6 is fixed on In casing 13.
Concrete, described permanent magnetism power-increasing device stator poles assembly includes six groups of permanent magnetism power-increasing device stator poles unit, and six groups are forever Magnetic power-increasing device stator poles unit is distributed in casing 13 respectively by angle 60 degree, and collection magnetic core 5 is driveed the rivets by silicon steel sheet stack and admittedly made, Collection magnetic core 5 is shaped as " work " or " T " font, collects magnetic core 5 small end face inner layer correspondence p-m rotor unit, and mid portion cuts Face is little, and outer layer large end face is close to pole-face in tile stator permanent magnet 6, and winding 7 embeds at collection magnetic core 5 mid portion, and six Being connected in casing 13 inner circle with briquetting 16 and screw 14 between group permanent magnetism power-increasing device stator poles unit, briquetting 16 is non magnetic material Material, wherein two groups is a phase, six groups composition three-phases, mutually electricity angle be 120 degree uniform, wherein, often group permanent magnetism power-increasing device stator Pole unit includes by same magnetic direction 4 pieces of stator permanent magnets arranged side by side, and 4 pieces of stator permanent magnets divide two rows, often two pieces of stators of row Permanent magnet.
Described p-m rotor unit includes rotor block 3, motor shaft 1 and polylith rotor permanent magnet 4;Described rotor block 3 Being arranged on motor shaft 1, motor shaft 1 is arranged on drive end bearing bracket 15 and rear end cap 10, on the outer surface of rotor block 3 by bearing 2 Being bonded with rotor permanent magnet 4 and insulation strip 17, insulation strip 17 is arranged between adjacent two rotor permanent magnet 4, polylith rotor Permanent magnet 4 can form multiple magnetic poles such as two, four or eight, and the magnetic direction of adjacent two magnetic poles is contrary, and rotor permanent magnet is for radially filling Magnetic.
Wherein, the exchange system assembly of motor includes two kinds: one, electronic commutation (brushless), concrete, described commutation System component includes support 11, signal magnet ring 8,9, six Hall elements 12 of circuit board and relevant electrical switch drive circuit group Become;Signal magnet ring 8 is arranged on motor shaft 1 rear end, and support 11 is connected on rear end cap 10, and support 11 is provided with two circuit boards 9, support 11 is also equipped with six circumferentially 60 degree of angles be distributed on the Hall element 12 above signal magnet ring 8.
Described rotor permanent magnet 4 is shoe structure, and eight totally pieces of points of two row's arrangements, often arrange circumferentially 90 degree of angles uniform four Block rotor permanent magnet 4, polylith rotor permanent magnet 4 forms four magnetic poles.
Two, mechanical commutation (having brush), concrete, and described exchange system assembly includes conducting brush 19, commutating brush 20, diverter 23, commutation semi-ring 24, conducting ring 25, brush holder 22 and collets 21;Diverter 23 is arranged on motor shaft 1 rear end, changes Two rows are installed on the right of device 23 commutate semi-ring 24, often row's radially upper and lower each installation one commutation semi-ring 24, upper and lower two commutations Semi-ring 24 opening angle is 180 degree, and inserts collets 21 at opening part, the both positive and negative polarity of commutation semi-ring 24 diametrically, lower and Opposite polarity between the most side by side;Diverter 23 left side embeds two conducting rings 25, the both positive and negative polarity of conducting ring 25 and commutation semi-ring The like pole of 24 connects;Insulator brush holder 22 is fixed on rear end cap 10, from left to right equipped with 4 row's brushes on brush holder 22, wherein The left side two row is conducting brush 19, and the left side two row's conducting brush 19 contacts respectively with homopolarity conducting ring 25, and the right two row is commutation Brush 20, the right two row's commutating brush 20 contacts with two row's same polarity commutation semi-rings 24 respectively, and wherein two row's commutating brushes 20 are One group, set three groups altogether, three groups of circumferentially 120 degree of right-hand parts being distributed in brush holder 22, three groups of commutating brush 20 end wiring, and with Three corresponding phase control windings 7 are sequentially connected with.
Described rotor permanent magnet 4 is shoe structure, 4 totally pieces of points of two row's arrangements, often arranges circumferentially 180 degree uniform two pieces turns Sub-permanent magnet 4, embedding 2 insulation watt 18 between two pieces of rotor permanent magnets 4, polylith rotor permanent magnet 4 forms two magnetic poles.
If additionally, to obtain higher air-gap field intensity and improve the utilization rate of permanent magnetic, embedded turn can be used Sub-magnetic pole, sees Fig. 7, and described p-m rotor unit includes motor shaft 1, bearing 2,27, four pieces of permanent magnets 28 of the collar and four pieces Pole shoe 29;Being spaced on motor shaft 1 and be circumferentially provided with permanent magnets 28 and pole shoe 29, permanent magnets 28 and pole shoe 29 outer ring are provided with set Ring 27, four pieces of permanent magnets 28 and four pieces of pole shoes 29 externally form four magnetic poles, it should be noted that permanent magnets 28 and pole shoe 29 are also It can be other even number.
It should be noted that the control number of phases of motor winding has single-phase or multinomial;Electronic commutation conduction mode has that " two or two lead Logical " or multinomial conducting.But the winding number of phases of above electronic commutation of the present utility model or mechanical commutation all uses three phase controls, leads Logical mode uses " three or three conducting ", i.e. the winding of three-phase is energized work simultaneously, has brush or its permanent magnetism of brushless control to add no matter using The major function of energy is constant;
Permanent magnetism power-increasing device stator poles assembly duty has two kinds: one when " positive flux field " state, the dynamic magnetic of electromagnetic field Field is superposed to the enhancing magnetic field that direction is consistent, act on p-m rotor unit with the magnetostatic field of permanent magnetic field;It is two at " counter magnetic field " During state, electromagnetic field is individually to p-m rotor unit effect, and stops that the effect of permanent magnetism magnetostatic field gets involved simultaneously, its two states Work of transformation be " two circulation ", collection magnetic core 5 plays Flux switch effect.
Further, concrete, DC of the present utility model adds energy motor, by casing, is fixed in casing P-m rotor unit that permanent magnetism power-increasing device stator poles assembly is connected with bearing with drive end bearing bracket, rear end cap and exchange system group Part is constituted;This motor have employed ternary structural from energy hierarchical configuration, sees Fig. 3~Fig. 4, by up of three layers interior, domestic and abroad Energy ratio is: permanent magnetic/electromagnetic energy=2:1;
As shown in Fig. 5,6,8,9, the bearing 2 at motor shaft 1 two ends and drive end bearing bracket 15, rear end cap 10, respectively by screw 14 It is connected to casing two ends.Stator permanent magnet is radial magnetizing, polylith (individual) be distributed with magnetism-collected structure side by side, play outer layer permanent magnetism Source acts on, winding 7 and collection magnetic core 5 play the commutation of middle level electromagnet source and permanent magnetism add can effect, therefore permanent magnetism power-increasing device is There is middle level and the unit of outer layer energy body;Rotor permanent magnet is radial magnetizing, polylith form four magnetic poles, adjacent two magnetic The opposite polarity of pole, p-m rotor unit constitutes the permanent magnet sources of internal layer;Interior, the outer tri-layer energy distribution ratio of neutralization is: forever Magnetic energy/electromagnetic energy=2:1;
Above-mentioned permanent magnetism power-increasing device stator poles assembly is distributed in casing respectively by 6 unit, and stalloy used by its collection magnetic core 5 Making, its shape can be " work " or " T " font as required, small end inner layer correspondence p-m rotor unit, intermediate portion cross-section Less, winding 7 embeds wherein, and the area of large end face is maximum, is close to pole-face in tile stator permanent magnet 6, and all stators are forever The magnetizing direction of magnet is radially, sees N, S mark in figure, by same magnetic direction 4 pieces or polylith arranged side by side, sees Fig. 4~6, this The arrangement of kind of poly-magnetic adds the magnetostatic potential energy of permanent magnetism, and is gathered by the big end collection of collection magnetic core 5, then focuses on stage casing and then conduct P-m rotor finite element rotation is acted on to small end;
It should be noted that the polylith stator permanent magnet 6 in above-mentioned six groups of permanent magnetism power-increasing device stator poles unit, it is installed Magnetic direction has two kinds of structures: one, often the stator permanent magnet 6 in group permanent magnetism power-increasing device stator poles unit is the most uniform, often Between two groups of adjacent permanent magnetism power-increasing device stator poles unit, magnetic direction is spaced on the contrary, and magnetic pole presses N, S, N, S, N, S;Its Two, two groups of permanent magnetism power-increasing device stators that often stator permanent magnet 6 of group permanent magnetism power-increasing device stator poles unit is the most uniform, the most adjacent Between pole unit, magnetic direction is same arranges to axle center, and magnetic pole presses N, N, N, N, N, N, and both the above structure does not affects permanent magnetism and adds The function of energy.Owing to the number of magnetic poles of p-m rotor unit and the angle of rotation are different, so permanent magnetism power-increasing device stator pole groups The controlled magnetic direction of part is the most different, therefore can produce magnetic attraction on circumferential position simultaneously and repulsive force drives p-m rotor Unit rotational.
Structures described above principle is applicable to the DC of brushless and brush control and adds energy motor, sees Fig. 6 and Tu 9。
It should be noted that permanent magnetism power-increasing device stator poles assembly is called for short permanent magnetism power-increasing device;P-m rotor unit is called for short rotor Or p-m rotor.
The operation principle of above-mentioned permanent magnetism power-increasing device stator poles assembly is: when winding 7 leads to positive electrical excitation, the electricity of collection magnetic core 5 Magnetic direction is identical with the magnetic direction of stator permanent magnet 6, and at this moment after permanent magnetism and electromagnetic field couples, superposition magnetic flux strengthens, and passes through Reaching small end in the middle part of collection magnetic core and act on p-m rotor unit rotational, this enhancing magnetic field is " positive flux field ";Otherwise when winding 7 Logical negative electricity excitation, collection magnetic core 5 electromagnetic field direction is contrary with the magnetic direction of stator permanent magnet 6, at this moment the just resistance of middle level electromagnetic field The stator permanent magnet field magnetic force of gear outer layer passes through, and the most electric two magnetic fields are in scolding isolation, and rotor is done by the most only electromagnetic force Merit, this sub-high-intensity magnetic field not strengthened is that persistently replacing of " counter magnetic field ", this positive flux field of permanent magnetism power-increasing device and counter magnetic field claims " two Circulation ", collection magnetic core 5 plays the switching function to the input of outer layer permanent magnetic;The electrical excitation stator only one of conventional motors pushes away Draw rotor effect, the existing rotary action pushing away, drawing rotor of permanent magnetism power-increasing device, also there is permanent magnetism to add the function of energy, but also have three Meta structure motor stage construction improves the effect of permanent magnetic utilization rate;
Above-mentioned p-m rotor unit, as shown in Figure 6, rotor permanent magnet 4, magnetizing direction are radially, and rotor permanent magnet 4 is with exhausted Edge strip 17 is bonded in rotor block 3 outer surface, rotor block 3 endoporus is connected on motor shaft 1, and adjacent two pole orientation are contrary, altogether structure Become four poles;Rotor permanent magnet can be made up of polylith, if to obtain higher air-gap field intensity and improve the profit of permanent magnetic By rate, embedded rotor magnetic pole can be used, see Fig. 7.
Further, above-mentioned exchange system uses two kinds of modes: 1, electronic commutation (brushless) is as it is shown in figure 5, electronic commutation Being made by what position sensor Hall element 12, signal magnet ring 8, circuit board 9 and logic drive circuit completed, its performance is good, Relatively costly;2, mechanical commutation (having brush) then completes with conducting brush 19, diverter 23, commutation semi-ring 24, its cost Low, be applicable to slightly larger power, more than have brush and brushless control to have his own strong points, can select as required to use;No matter this motor is adopted With electronic commutation or mechanical commutation, its winding number of phases all uses three phase controls and " three or three conducting " mode, and three-phase windings leads to simultaneously Electricity work, though use have brush or its permanent magnetism of brushless control add can major function constant.
Above-mentioned DC add can the quantity of permanent magnetism power-increasing device stator poles assembly of motor can to set 6,9,12 etc. multiple;Permanent magnetism It is multiple that the number of poles of rotor unit can set 2,4,8 etc..This DC adds the scheme of energy motor employing: the number of phases/stator poles/turn Sub-number of poles, electronic commutation (brushless) is 3/6/4;Mechanical commutation (having brush) 3/6/2.See Fig. 6 and Fig. 9.
Embodiment 1
DC of the present utility model adds and can use electronic commutation (brushless control) as shown in Fig. 5~6 by motor: include machine Shell 13, the permanent magnetism power-increasing device stator poles assembly being connected in casing, p-m rotor unit, bearing, drive end bearing bracket, rear end cap and with Connection electronic commutation system component constitute;
Wherein, permanent magnetism power-increasing device stator poles assembly includes that collect magnetic core 5 is driveed the rivets solid by silicon steel sheet stack, the middle part of collection magnetic core Embed winding 7, the large end face of collection magnetic core pastes stator permanent magnet 6, stator permanent magnet radial magnetizing, magnetic direction are shown in Fig. 6 Mark, by magnetism-collected structure arranged in parallel, above-mentioned part constitutes permanent magnetism power-increasing device stator poles unit, permanent magnetism power-increasing device stator poles unit Have 6 groups, by mechanical angle 60 degree in casing 13 uniform, be connected in casing with briquetting 16 and screw 14 between above 6 groups On circle.Briquetting 16 is nonmagnetic substance.
Wherein, p-m rotor include rotor permanent magnet 4, rotor permanent magnet 4 be radial magnetizing, rotor permanent magnet 4 is shaped as Shoe, point two rows totally 8 pieces, often row 4 pieces, often the circumferentially 90 degree of angles of 4 pieces in row are uniform, and two neighboring pole magnetic direction is the most on the contrary Constituting four poles, insulation strip 17 has 4 to fill out between four pieces of rotor permanent magnets 4, and rotor permanent magnet 4 and insulation strip 17 1 reinstate ring Epoxy resins is gluing to be connected on rotor block 3 outer surface, then is connected with it by motor shaft 1.
Wherein electronic commutation system component includes being contained in the signal magnet ring 8 of motor shaft 1 rear end, signal magnet ring 8 first with forever The position of four poles of magnet rotor is accurately positioned, and 6 Hall element 12 circumferentially 60 degree of angles are uniform, and circuit board 9 is arranged on support On 11, support 11 is connected on rear end cap;Commutation control presses three-phase, conduction mode uses " three or three conducting ", 6 windings by three-phase Wiring, each of the above commutation position has corresponding signal to amplify, logic control and drive circuit.
This utility model DC adds the operation principle of energy motor as shown in Fig. 5~6:
When p-m rotor rotates, signal code and transduction pathway be: signal magnet ring 8 → Hall element, 12 → signal amplifies It is defeated that device → logic control circuit → drive circuit → three-phase windings → collection magnetic core → permanent magnetism adds energy → p-m rotor → mechanical energy Go out;Simultaneously this operating path and during, the magnetic produced between permanent magnetism power-increasing device stator poles assembly and p-m rotor unit Gravitation and repulsive force push away the most in the direction of the clock, draw rotor to rotate, in the angle of 0 degree~60 degree, residing for permanent magnetism power-increasing device When magnetic field state is " positive flux field ", electromagnetism and permanent magnetic overlapped, increase magnetic field intensity, play permanent magnetism and add the effect of energy, otherwise, permanent magnetism adds When the magnetic field state that energy device is in is for " counter magnetic field ", the electromagnetism of collection magnetic core 5 is to internal layer p-m rotor effect, forever by stator simultaneously The magnetic action of magnet is blocked in outer layer, and " positive and negative " two magnetic field of this two circulations jointly acts on rotor and rotates;When rotor up time turns During to 60 degree, three facies-controlled rotating excitation fields enter next phase place, and the same phase place in like manner works, and commutates successively, and iterative cycles continues Continue and constantly make rotor rotate output mechanical energy.
The DC that electronics (brushless) controls adds energy motor, is mainly characterized by energy-conservation, and performance is good, it is adaptable to drive class electricity Machine.
Embodiment 2
DC of the present utility model adds energy motor as shown in Fig. 8~9;Including casing 13, it is connected in casing forever Magnetic power-increasing device stator poles assembly, p-m rotor unit, bearing 2, drive end bearing bracket 15, rear end cap 10 and the mechanical commutation being attached thereto (having brush control) system component forms;
Wherein permanent magnetism power-increasing device stator poles assembly includes: collection magnetic core 5 driveed the rivets by silicon steel sheet stack embed in the middle part of solid, iron core around Group 7, the large end face of iron core glue note stator permanent magnet 6, its radial magnetizing of stator permanent magnet 6, magnetic direction are shown in figure mark and by Magnetism-collected structure arrange, above-mentioned permanent magnetism power-increasing device have six groups, uniform by mechanical angle 60 degree, often in group stator permanent magnet 6 by 4 pieces Constitute, wherein two groups is a phase, mutually electricity angle be 120 degree uniform, three-phase control connection three groups (6) commutating brush 20;It is connected along casing by briquetting 16 and screw 14 between six groups;
Wherein, p-m rotor unit include rotor permanent magnet 4 be radial magnetizing, rotor permanent magnet 4 be shaped as shoe, totally 4 Block, point two rows, often row two pieces, two pieces circumferentially 180 degree uniform, rotor permanent magnet the two poles of the earth are in opposite direction, embedding 2 insulation of two interpolars Watts 18, it is posted on rotor block 3 cylindrical with viscous, and is connected with motor shaft 1;
Wherein, mechanical commutation system includes the diverter 23 being contained in motor shaft 1 rear end, and diverter 23 is by insulant system Making, the right embeds commutation semi-ring 24, often row radially upper and lower totally two, and upper and lower two commutation semi-ring 24 opening angles are 180 degree, change Overlap with p-m rotor pole center to semi-ring 24 center, and insert collets 21, commutation semi-ring 24 and collets at opening part 21 are together bonded in diverter 23 groove, and commutation semi-ring 24 axial distribution is two rows, and commutate semi-ring 24 totally 4, and commutate semi-ring 24 Both positive and negative polarity diametrically, lower and the most side by side between opposite polarity.
Diverter 23 left side embeds conducting ring 25, and conducting ring 25 quantity two, 25 point of two row is bonding for conducting ring, conducting ring 25 Both positive and negative polarity with commutation semi-ring 24 like pole be connected;Wherein, the brush holder 22 being fixed on rear end cap 10 is insulator, brush holder 22 On from left to right equipped with 4 row's brushes, wherein the left side two row is conducting brush 19, and conducting brush 19 connects respectively with homopolarity conducting ring 25 Touch;The right two rows be commutating brush 20, and commutating brush 20 semi-rings 24 that commutate with two row's same polarities respectively contact, and its two row is commutated electricity Brush 20 is one group, sets three groups altogether, totally 6, circumferentially 120 degree of right-hand parts being distributed in brush holder 22, and three groups of commutating brush ends connect Line, is sequentially connected with three corresponding phase control windings by setting.
Above-mentioned DC adds energy motor operation principle as shown in Fig. 8~9: when the p-m rotor of motor is in initial 0 degree of position Putting when starting working, three groups of commutating brushes 20 are energized with three-phase windings the most simultaneously, and electric current conversion latus rectum is: DC source → lead Electricity brush → conducting ring → commutation semi-ring → commutating brush → three-phase windings → collection magnetic core → permanent magnetism add energy → p-m rotor → Mechanical energy exports;Owing to commutation semi-ring and three groups of commutating brush locations when circular contact are different, cause three-phase windings The sense of current controlled is also the most different, so the magnetic direction of collection magnetic core is different, and the produced suction to p-m rotor, repulsion Designing defined just, they drive the two poles of the earth rotor to move in the direction of the clock respectively, permanent magnetism in the angle of 0 degree~60 degree Power-increasing device is under " positive flux field " state, permanent magnetism and electromagnetism superposition, and couples magnetic flux increases, and p-m rotor magnetic is made by collection magnetic core 5 Firmly strengthen, play permanent magnetism and add and can act on;Otherwise when permanent magnetism power-increasing device is under " counter magnetic field " state, collection magnetic core 5 is to internal layer P-m rotor only plays the effect of electromagnetic force, and the effect of stator permanent magnet is blocked in outer layer, " positive and negative " of this two circulations simultaneously Magnetic field jointly acts on rotor and rotates;When going to 60 degree, commutator assembly sequentially enters next phase place, and rotor continues to rotate, defeated Go out power, such iterative cycles, motor continuous firing.
Machinery (the having brush) DC that controls adds and can be mainly characterized by energy-conservation, low cost, is applicable to drive class electricity by motor Machine.
DC disclosed in this utility model adds energy motor, mainly by rotor permanent magnet and permanent magnetism power-increasing device stator poles Three level (ternary) energy resource structure compositions of assembly, when p-m rotor starts to rotate, diverter is powered to permanent magnetism power-increasing device, collection Magnetic core winding excitation, produces electromagnetism and permanent magnetic overlapped couples magnetic flux, jointly acts on p-m rotor and rotates, and synthesis is converted to Mechanical energy, completes permanent magnetism in this electromagnetic energy transformation process simultaneously and adds energy, the utilization rate of permanent magnetism energy is greatly improved; It can electric machine structure be ternary that DC adds, and principle is two circulations, and the technology adding energy with permanent magnetism utilizes permanent magnetism energy, and feature is efficient Energy-conservation, mechanism is relatively easy, is a kind of New-type electric machine.
Of the present utility model ultimate principle and principal character and of the present utility model advantage have more than been shown and described.One's own profession Skilled person will appreciate that of industry, this utility model is not restricted to the described embodiments, described in above-described embodiment and description Principle of the present utility model is simply described, on the premise of without departing from this utility model spirit and scope, this utility model is also Have various changes and modifications, in the range of these changes and improvements both fall within claimed this utility model.This utility model Claimed scope is defined by appending claims and equivalent thereof.

Claims (10)

1. a DC adds energy motor, it is characterised in that include casing (13), p-m rotor unit, exchange system assembly And permanent magnetism power-increasing device stator poles assembly;Permanent magnetism power-increasing device stator poles assembly, permanent magnetism power-increasing device stator it is fixed with in casing (13) Being provided with p-m rotor unit inside the assembly of pole, p-m rotor unit is arranged on drive end bearing bracket (15) and rear end cap by bearing (2) (10), on, drive end bearing bracket (15) and rear end cap (10) are separately mounted to before and after casing (13) on two ends, the electricity of p-m rotor unit Arbor is also equipped with exchange system assembly on (1).
DC the most according to claim 1 adds energy motor, it is characterised in that described permanent magnetism power-increasing device stator pole groups Part includes at least six group permanent magnetism power-increasing device stator poles unit, described permanent magnetism power-increasing device stator poles unit include collect magnetic core (5), Winding (7) and polylith side by side with magnetism-collected structure distribution stator permanent magnet (6), described collection magnetic core (5) has embedded around Group (7), collects magnetic core (5) internal layer small end face correspondence p-m rotor unit, and outer layer large end face is close to stator permanent magnet (6) interior pole Face, the magnetizing direction of stator permanent magnet (6) is radially, and stator permanent magnet (6) outer pole-face is fixed in casing (13).
DC the most according to claim 2 adds energy motor, it is characterised in that described permanent magnetism power-increasing device stator pole groups Part includes that six groups of permanent magnetism power-increasing device stator poles unit, six groups of permanent magnetism power-increasing device stator poles unit are distributed in machine respectively by angle 60 degree In shell (13), collection magnetic core (5) is driveed the rivets by silicon steel sheet stack and is admittedly made, and collection magnetic core (5) is shaped as " work " or " T " font, collects magnetic Iron core (5) small end face inner layer correspondence p-m rotor unit, intermediate portion cross-section is little, and outer layer large end face is close to tile stator Permanent magnet (6) interior pole-face, winding (7) embeds at collection magnetic core (5) mid portion, between six groups of permanent magnetism power-increasing device stator poles unit Being connected in casing (13) inner circle with briquetting (16) and screw (14), briquetting 16 is nonmagnetic substance, and wherein two groups is a phase, six Group composition three-phase, mutually electricity angle be 120 degree uniform.
4. add energy motor according to the DC described in Claims 2 or 3, it is characterised in that often group permanent magnetism power-increasing device stator poles Unit includes by same magnetic direction 4 pieces of stator permanent magnets arranged side by side, and 4 pieces of stator permanent magnets divide two rows, and often two pieces of stators of row are forever Magnet.
5. add energy motor according to the DC described in claim 1 or 2 or 3, it is characterised in that described p-m rotor unit Including rotor block (3), motor shaft (1) and polylith rotor permanent magnet (4);Described rotor block (3) is arranged on motor shaft (1), Motor shaft (1) is arranged on drive end bearing bracket (15) and rear end cap (10) by bearing (2), and the outer surface of rotor block (3) is bonded with Rotor permanent magnet (4) and insulation strip (17), insulation strip (17) is arranged between adjacent two rotor permanent magnet (4), and polylith turns Sub-permanent magnet (4) composition even number of poles, the magnetic direction of adjacent two magnetic poles is contrary, and rotor permanent magnet is radial magnetizing.
DC the most according to claim 5 adds energy motor, it is characterised in that described exchange system assembly includes propping up Frame (11), signal magnet ring (8), circuit board (9), six Hall elements (12) and relevant electrical switch drive circuit composition;Letter Number magnet ring (8) is arranged on motor shaft (1) rear end, and support (11) is connected on rear end cap (10), and support is provided with two on (11) Circuit board (9), support (11) is also equipped with six circumferentially 60 degree of angles be distributed on the Hall element of signal magnet ring (8) top (12)。
DC the most according to claim 6 adds can motor, it is characterised in that described rotor permanent magnet (4) is watt Shape structure, eight totally pieces of points of two row's arrangements, often arrange circumferentially 90 degree of uniform four pieces of rotor permanent magnets (4) of angle, polylith rotor permanent magnet Body (4) four magnetic poles of composition.
DC the most according to claim 5 adds energy motor, it is characterised in that described exchange system assembly includes leading Electricity brush (19), commutating brush (20), diverter (23), commutation semi-ring (24), conducting ring (25), brush holder (22) and collets (21);Diverter (23) is arranged on motor shaft (1) rear end, and diverter (23) the right is installed two rows and commutated semi-ring (24), often arranges footpath Respectively installing commutation semi-ring (24), upper and lower two commutation semi-ring (24) opening angles are 180 degree, and at opening part Insert collets (21), the both positive and negative polarity of commutation semi-ring (24) diametrically, lower and the most side by side between opposite polarity;Diverter (23) left side embeds two conducting rings (25), and the both positive and negative polarity of conducting ring (25) is connected with the like pole of commutation semi-ring (24);Insulation Body brush holder (22) is fixed on rear end cap (10), and from left to right equipped with 4 row's brushes on brush holder (22), wherein the left side two row is conduction Brush (19), the left side two row's conducting brush (19) contacts respectively with homopolarity conducting ring (25), and the right two row is commutating brush (20), The right two row's commutating brushes (20) contact with two row's same polarities commutation semi-ring (24) respectively, and wherein two row's commutating brushes (20) are one Group, sets three groups altogether, three groups of circumferentially 120 degree of right-hand parts being distributed in brush holder (22), the end wiring of three groups of commutating brushes (20), and It is sequentially connected with three corresponding phase control windings (7).
DC the most according to claim 8 adds can motor, it is characterised in that described rotor permanent magnet (4) is watt Shape structure, 4 totally pieces of points of two row's arrangements, often arrange circumferentially 180 degree of uniform two pieces of rotor permanent magnets (4), two pieces of rotor permanent magnets (4) Between embedding 2 insulation watt (18), polylith rotor permanent magnet (4) composition two magnetic poles.
DC the most according to claim 1 adds energy motor, it is characterised in that described p-m rotor unit includes Motor shaft (1), bearing (2), the collar (27), permanent magnets (28) and pole shoe (29);The upper interval of motor shaft (1) is circumferentially provided with forever Magnetic piece (28) and pole shoe (29), permanent magnets (28) and pole shoe (29) outer ring are provided with the collar (27).
CN201620587110.7U 2016-06-16 2016-06-16 A kind of DC adds can motor Expired - Fee Related CN205693540U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105896865B (en) * 2016-06-16 2018-05-25 赵鑫堂 A kind of Permanent magnet DC adds can motor
CN108110919A (en) * 2018-01-30 2018-06-01 张振军 Permanent magnetism driven rotor energy-saving motor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105896865B (en) * 2016-06-16 2018-05-25 赵鑫堂 A kind of Permanent magnet DC adds can motor
CN108110919A (en) * 2018-01-30 2018-06-01 张振军 Permanent magnetism driven rotor energy-saving motor

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