CN205688038U - A kind of split type Controlled exit Aluminium device - Google Patents

A kind of split type Controlled exit Aluminium device Download PDF

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Publication number
CN205688038U
CN205688038U CN201620218141.5U CN201620218141U CN205688038U CN 205688038 U CN205688038 U CN 205688038U CN 201620218141 U CN201620218141 U CN 201620218141U CN 205688038 U CN205688038 U CN 205688038U
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China
Prior art keywords
parts
aluminum
intelligent valve
out aluminum
distal displayed
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Expired - Fee Related
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CN201620218141.5U
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Chinese (zh)
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韩伟
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Individual
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Individual
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Priority to CN201620218141.5U priority Critical patent/CN205688038U/en
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Abstract

nullThe utility model discloses a kind of split type Controlled exit Aluminium device,It is characterized in that,This device is by groove identification component、Distal displayed parts、Intelligent valve controls the compositions such as parts,Three described parts are independent mutually,Wireless communication mode is used to interconnect,Described groove identification component is positioned on overhead traveling crane,Use video identification mode,Built-in main controller is used for system operations,And control distal displayed parts、Intelligent valve controls parts,Identify that current corresponding electrolysis bath number coupling are planned out aluminum values,Described distal displayed parts are used for man-machine interaction,Described intelligent valve controls parts and is associated on original compressed air piping,For controlling compressed-air actuated startup and stopping,And then control the suction aluminum process of vacuum aluminum bag,Make actual go out aluminum values with to be planned out aluminum values consistent,And go out aluminum process and do not change original workflow,This utility model is capable of out automatically controlling of aluminum process,Reduce labor intensity,It is easily installed and uses.

Description

A kind of split type Controlled exit Aluminium device
Technical field
This utility model relates to a kind of split type Controlled exit Aluminium device.
Background technology
Electrolysis bath run duration, the aluminum yield of single electrolysis bath is the key technical indexes directly reflecting production efficiency.Pipe Reason personnel keep the aluminium cell energy balance, material balance and thing in process of production also by the aluminum yield adjusting single cavity Reason field balance.
Limited by electrolysis bath form and the mode of production, go out aluminum operation and use siphon mode more.Utilize overhead traveling crane by aluminum bag just Position, and keep free suspension state, siphon probes in aluminium cell, records initial weight, connects compressed air piping to aluminum Bag, then opens compressed air valve, utilizes the flow at high speed of compressed gas, forms vacuum state, pass through in sealed aluminum bag High-temperature liquid state aluminum is sucked aluminum bag by siphon, when pull-in value reaches requirements of plan, closes compressed air valve, stops aluminum.Root According to size and the volume of electrolysis bath of aluminum bag, an empty aluminum bag is inhaled 2~4 electrolysis baths continuously and be can reach requirement, is sent to Foundry enters next process.
Compressed-air actuated source has two, and one is in the compressor on overhead traveling crane, comes by controlling the start and stop of compressor Produce compressed air;One compressed air tunnel being in ground, pipeline is provided with manually-operated gate, needs hands during use Dynamic opening and closing valve.
Going out aluminum process is the relatively low operation of an automaticity, and workman is operation near high temperature electrolyser, often occurs The problem that groove, actual sucking-off amount and the amount of plan deviation of makeing mistakes is bigger.The mode additionally relying on manual record carries out recording, adding up, Being manually entered electrolyzer management system again, efficiency is low, does not the most adapt to the requirement that mass automatic production controls.
Utility model content
The technical problems to be solved in the utility model is to propose a kind of split type Controlled exit Aluminium device, is mainly used in ground Pipeline carries compressed-air actuated situation, improves and automatically controlling of aluminum process, reduce labor intensity, it is simple to installs and use.
This utility model is realized by following technical proposals:
This device is controlled parts etc. formed by groove identification component, distal displayed parts, intelligent valve, three described portions Part is independent mutually, uses wireless communication mode to interconnect, and described groove identification component is positioned on overhead traveling crane, uses video identification Mode, built-in main controller is used for system operations, and controls distal displayed parts, intelligent valve control parts, and it is the most right to identify Electrolysis bath number the coupling answered are planned out aluminum values, and described distal displayed parts are used for man-machine interaction, described smart valve gate Parts processed are associated on original compressed air piping, are used for controlling compressed-air actuated startup and stopping, and then control vacuum aluminum bag Suction aluminum process, make actual go out aluminum values with to be planned out aluminum values consistent, and go out aluminum process and do not change original workflow.
Particularly, described intelligent valve controls parts, described groove identification component and described distal displayed parts Three parts are independent mutually, use wireless communication mode to interconnect.
Particularly, described groove identification component is positioned on overhead traveling crane, uses video identification mode, and built-in main controller is used for System operations, and control distal displayed parts, intelligent valve control parts, identify that current corresponding electrolysis bath number also mates plan Go out aluminum values.
More particularly, described intelligent valve controls parts and is associated on original compressed air piping, is used for controlling compression sky The startup of gas and stopping, and then control the suction aluminum process of vacuum aluminum bag, make actual go out aluminum values with to be planned out aluminum values consistent.
Other feature and advantage of the present utility model will be described in detail in detailed description of the invention part.
Accompanying drawing explanation
Accompanying drawing is used to offer and is further appreciated by of the present utility model, and constitutes a part for description, with following Detailed description of the invention be used for explaining this utility model together, but be not intended that restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the split type Controlled exit Aluminium device schematic diagram of embodiment 1 in this utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described in detail.It should be appreciated that herein Described detailed description of the invention is merely to illustrate and explains this utility model, is not limited to this utility model.
Embodiment 1
As it is shown in figure 1, be a kind of split type Controlled exit Aluminium device, this Controlled exit Aluminium device includes: intelligent valve control portion Part 1, groove identification component 2, distal displayed parts 3.
Wherein, described intelligent valve controls parts 1 and is connected on the compressed air piping at scene, inlet end and original pressure Contracting air line valve 5 connects, and outlet side is by hose connection to aluminum bag 4.During going out aluminum, along with overhead traveling crane plays aluminum bag 4 Mobile, described groove identification component 2 is positioned on overhead traveling crane, uses video identification mode, and built-in main controller is used for system operations, And control distal displayed parts, intelligent valve control parts, and by the numeral numbering of scanning electrolysis bath correspondence position, can be with regarding Frequency identifies the electrolysis bath number of aluminum bag current location, and groove number is planned out aluminum amount by wireless telecommunications in distal displayed with corresponding Show on parts 3.
After operator confirms that should go out aluminium cell is current groove, operator, still according to original rule of operation, stablizes aluminum Bag, probes into electrolysis bath by siphon, uses hose connection described intelligent valve to control the outlet side of parts 1 and the true of aluminum bag 4 Empty generating means, opens manually-operated gate 5.Controlling the operation button on parts 1 by intelligent valve drives actuator to open pressure Contracting air, aluminum bag 4 forms vacuum, starts aluminum, is passed through by the master controller in described groove identification component 2 during going out aluminum Weighing system detects current sucking-off amount in real time, and controls intelligent valve control parts 1 when corresponding weighing value according to algorithm Closing compressed-air actuated, final holding sucking-off amount is consistent with amount of plan, completes once to go out aluminum process.
Going out after aluminum completes, operator can be with manual-lock compressed air piping valve 5.
It is mutual that described intelligent valve controls parts 1, described groove identification component 2 and described distal displayed parts 3 Independent, use wireless communication mode to interconnect.
Described groove identification component is positioned on overhead traveling crane, uses video identification mode, and built-in main controller is transported for system Calculation, and control distal displayed parts, intelligent valve control parts, identify that current corresponding electrolysis bath number coupling are planned out aluminum Value.
Described intelligent valve controls parts 1 and is associated on original compressed air piping valve 5, is used for controlling compressed-air actuated Start and stop, and then control the suction aluminum process of vacuum aluminum bag 4, make actual go out aluminum values with to be planned out aluminum values consistent.
Each electrolysis bath go out aluminum data, can be stored in described groove identification component 2, it is also possible to by wireless biography Deliver to data collection server, it is achieved the production automation manages.
By technique scheme, utilize this split type Controlled exit Aluminium device in the premise not changing original operating habit Under, it is achieved that going out automatically controlling of aluminum process, data can alleviate operator's amount of labour with real time record and transmission.
This split type Controlled exit Aluminium device, flexible design, safeguard simple, according to onsite application situation can combine easily with Configuration, reaches data interconnection, easy to operate, records purpose accurately, for the raising of Aluminum Electrolysis Production process automaticity There is important function.
In the present embodiment, if controlling to arrange sub-control switch on parts 1 at intelligent valve, it is also possible to use manual mode Control compressed-air actuated start and stop, facilitate manual operation and other work on-the-spot.
It will be appreciated by those skilled in the art that above-mentioned split type Controlled exit Aluminium device is merely exemplary ground, be not intended to Limit this utility model.
In the above-described embodiments, groove identification component 2 can be video identification, also can be RF identification or other form etc. Type.
Preferred implementation of the present utility model is described in detail above in association with accompanying drawing, but, this utility model does not limit Detail in above-mentioned embodiment, in technology concept of the present utility model, can be to skill of the present utility model Art scheme carries out multiple simple variant, and these simple variant belong to protection domain of the present utility model.
It is further to note that each the concrete technical characteristic described in above-mentioned detailed description of the invention, at not lance In the case of shield, can be combined by any suitable means.In order to avoid unnecessary repetition, this utility model is to respectively Plant possible compound mode to illustrate the most separately.
Additionally, combination in any can also be carried out, as long as it is not disobeyed between various different embodiment of the present utility model Carrying on the back thought of the present utility model, it should be considered as content disclosed in the utility model equally.

Claims (1)

1. a split type Controlled exit Aluminium device, it is characterised in that this device is by groove identification component, distal displayed parts, intelligence The compositions such as energy valve control components, three described parts are independent mutually, use wireless communication mode to interconnect, described groove Number identification component is positioned on overhead traveling crane, uses video identification mode, and built-in main controller is used for system operations, and controls distal displayed Parts, intelligent valve control parts, identify that current corresponding electrolysis bath number coupling are planned out aluminum values, described distal displayed portion Part is used for man-machine interaction, and described intelligent valve controls parts and is associated on original compressed air piping, is used for controlling compressed air Startup and stopping, and then control the suction aluminum process of vacuum aluminum bag, make actual go out aluminum values with to be planned out aluminum values consistent, and go out aluminum Process does not change original workflow.
CN201620218141.5U 2016-03-22 2016-03-22 A kind of split type Controlled exit Aluminium device Expired - Fee Related CN205688038U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620218141.5U CN205688038U (en) 2016-03-22 2016-03-22 A kind of split type Controlled exit Aluminium device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620218141.5U CN205688038U (en) 2016-03-22 2016-03-22 A kind of split type Controlled exit Aluminium device

Publications (1)

Publication Number Publication Date
CN205688038U true CN205688038U (en) 2016-11-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107059056A (en) * 2017-04-13 2017-08-18 中南大学 A kind of aluminium cell of full automatic high efficiency cleaning
CN107201534A (en) * 2017-05-27 2017-09-26 重庆旗能电铝有限公司 One kind goes out aluminium task computation method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107059056A (en) * 2017-04-13 2017-08-18 中南大学 A kind of aluminium cell of full automatic high efficiency cleaning
CN107059056B (en) * 2017-04-13 2019-03-22 中南大学 A kind of clean aluminium cell of full automatic high efficiency
CN107201534A (en) * 2017-05-27 2017-09-26 重庆旗能电铝有限公司 One kind goes out aluminium task computation method
CN107201534B (en) * 2017-05-27 2019-03-19 重庆旗能电铝有限公司 One kind going out aluminium task computation method

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161116

Termination date: 20200322

CF01 Termination of patent right due to non-payment of annual fee