CN205687135U - A kind of device of automatic clamping and placing push pedal - Google Patents
A kind of device of automatic clamping and placing push pedal Download PDFInfo
- Publication number
- CN205687135U CN205687135U CN201620544619.3U CN201620544619U CN205687135U CN 205687135 U CN205687135 U CN 205687135U CN 201620544619 U CN201620544619 U CN 201620544619U CN 205687135 U CN205687135 U CN 205687135U
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- China
- Prior art keywords
- push pedal
- wooden handcart
- line slideway
- automatic clamping
- main frame
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Abstract
The utility model discloses the device of a kind of automatic clamping and placing push pedal, including main frame body, cross slide way mechanism, belt transmission agency, line slideway module, gripper, locating rack and storage wooden handcart, main frame body is erected on time printed line of pushed bat kiln, the top of main frame body is fitted with cross slide way mechanism and belt transmission agency, line slideway module is driven by belt transmission agency and moves as reciprocal horizontal in cross slide way mechanism, gripper is installed on the slide block of line slideway module, the side of main frame body is provided for location and loads the locating rack of storage wooden handcart, gripper moves by keeping in pace with line slideway module and keeps synchronization lifting to move with slide block and carries out position adjustment, and then realize on storage wooden handcart, capturing push pedal and being placed on back on printed line.Use mechanical automation pattern to realize automatically and capture push pedal and be placed on time printed line of pushed bat kiln, on the basis of reducing artificial release manpower, meet high-speed automated manufacturing technique requirent.
Description
Technical field
This utility model relates to pushed bat kiln technical field of automation equipment, especially relates to the dress of a kind of automatic clamping and placing push pedal
Put.
Background technology
Pushed bat kiln is mainly used in the burning of the products such as pottery, chemical materials, electronic devices and components, magnetic material, electronic powder
Knot.In recent years, along with the high speed development of information industry, magnetic material obtains at home as the basic material of electronic information industry
Fast development, makes China suddenly become production power and the export trade big country of magnetic material industry, has also driven magnetic simultaneously
The wilderness demand of property material agglomerating plant and technological progress.Pushed bat kiln, also known as pusher furnace or push-plate type tunnel cave, is a kind of continuous
Formula heat-agglomerating equipment, sintered products is directly or indirectly placed in the push pedal of high temperature resistant, rub resistance, by propulsion system according to product
Technological requirement the product being placed in push pedal is moved, burner hearth completes the sintering process of product.At present, in magnetic
In the middle of the high-end pushed bat kiln production technology of materials industry, the most widely used manpower is for the mode of plate, and labor intensity is big, expense of taking a lot of work
Time, can not meet high-speed automated manufacturing technique requirent.
Utility model content
This utility model is for the deficiencies in the prior art, and technical problem to be solved is to provide a kind of automatic clamping and placing push pedal
Device, use mechanical automation pattern to replace manpower for plate, it is achieved automatically capture push pedal and be placed on pushed bat kiln return printed line
On, on the basis of reducing artificial release manpower, meet high-speed automated manufacturing technique requirent.
This utility model is to make above-mentioned technical problem be addressed by the following technical programs.
The device of a kind of automatic clamping and placing push pedal, including main frame body, cross slide way mechanism, belt transmission agency, line slideway
Module, gripper, locating rack and storage wooden handcart, main frame body is erected on time printed line of pushed bat kiln, and the top of main frame body is fitted with horizontal stroke
Direction guiding rail mechanism and belt transmission agency, line slideway module is driven by belt transmission agency to be made back and forth in cross slide way mechanism
Moving horizontally, the slide block of line slideway module is installed gripper, the side of main frame body is provided for location and loads storage wooden handcart
Locating rack, gripper moves by keeping in pace with line slideway module and keeps synchronization lifting to move with slide block and carries out
Position adjustment, and then realize on storage wooden handcart, capturing push pedal and being placed on back on printed line.
This device is when reality is applied, and the storage wooden handcart of fully loaded push pedal is positioned and is loaded on locating rack by operator, machinery
Pawl carry out moving horizontally along cross slide way mechanism under the drive of belt transmission agency with line slideway module be adjusted to store up plate
Storing up the top position in plate storehouse on car, gripper adjusts lengthwise position by the lifting moving of slide block to be implemented to capture storage plate storehouse inner pushing plate
Action, and readjust transverse direction and longitudinal direction position the push pedal of crawl be placed on back on printed line.Whole confession plate process utilizes machine
Tool hands achieves supermatic production model, reduces manpower, improves work condition environment, improve production efficiency.
As preferably, the both sides of main frame body are respectively arranged with a set of locating rack and storage wooden handcart.Both bicycle can have been used for plate
Pattern, it would however also be possible to employ double cars are for plate mode, when side bicycle is for plate system malfunctions, can enable opposite side for plate system
System, can carry out maintenance activity in the case of kiln is properly functioning.
As preferably, locating rack is provided with guiding wheel carrier, detent mechanism, blocks mechanism and limit switch, when storage wooden handcart edge
Directive wheel is rack-mounted when being loaded on locating rack, realizes location by detent mechanism and loads, and blocks mechanism and plays and spacing block effect, and
By limit switch, the push pedal being previously positioned on storage wooden handcart is detected with or without situation.Further preferably, such as techniques below
Scheme:
1. detent mechanism includes night bolt and hole, location, and the front end of storage wooden handcart offers hole, described location, storage wooden handcart dress
When being loaded on locating rack, arranging positioning seat in the front of storage wooden handcart, night bolt matches with hole, described location and is fixed on location
On seat.Detent mechanism integrated member is few, simple in construction, easy to operate practicality, is hardly damaged.2. block mechanism include blocking bar,
Hinged seat, card joint chair, the one end blocking bar is hinged on hinged seat, and when closing, the other end blocking bar is fastened on card joint chair
On.Further preferred, locating rack is provided with linkage lever, the both sides of the fixed pivot of linkage lever be set to tilt section and
Touch section, tilt section and be provided with limit switch, touch section and be arranged on the lower section blocking bar, when closing, block bar and crimp downwards
Touching section makes tilting section upwarp.Block mechanism compact with the fitting configuration exquisiteness of linkage lever, make simple, manipulation side
Just, failure rate is low, maintenance is convenient.
As preferably, cross slide way mechanism includes rectangular frame and double guide rod, and double guide rods are set in parallel in rectangular frame
On upper and lower side frame, line slideway module is provided with the sliding sleeve matched with double guide rods.Cross slide way mechanism is the most solid, rectangular frame
Good rigidly, durable use, use the guide effect good stability of double guide rod, be difficult to occur rocking shift phenomenon.Further preferably,
Be horizontally arranged at interval on rectangular frame some correlation photoswitches, and line slideway module is provided with and correlation photoswitch
The detection dividing plate matched.Located lateral function accurately can be realized by correlation photoswitch.
As preferably, gripper is provided with fixed support, and gripper is fixed together with slide block by fixed support.It is easy to
Mounting or dismounting are changed, and are conducive to maintenance.
As preferably, line slideway module is provided with the belt of the driving belt for press-fiting belt transmission agency and connects
Device.Synchronous horizontal displacement, technology maturation, good reliability is kept with driving belt.
Sum it up, the device of automatic clamping and placing push pedal of the present utility model, by the electric and mechanical realization height that combines
Automatization for plate mode, replace traditional manpower for plate with this, on the basis of release manpower, improve the operating mode ring of employee
Border, improves production efficiency, it is achieved that automatic production process at a high speed, reduces manufacturing cost, for improving enterprise product
The market competitiveness provides strong basic condition.
1. bicycle or double car can be used for plate mode, and both sides are under plate system simultaneously operation conditions, high for plate efficiency, meet
Automatic production process requirement at a high speed.When side is for plate system malfunctions, opposite side can maintain kiln for plate system
Properly functioning, it is to avoid stopping the production loss that line maintenance failure causes, the persistence stable operation for kiln provides strong
Ensure.
2. the overall fitting configuration design of locating rack and storage wooden handcart is the compactest, simple element, the location between each component
Guide frame, positioning connection structure, limiting-blocking structure and push pedal detection structure deft design are practical, good reliability, and fault is few,
Maintaining expense is low.
3. the fitted manner between cross slide way mechanism, belt transmission agency and line slideway module is simple and practical, technology
Maturation, dependable performance, failure rate is low, durable use, it is suitable for long-time property free of discontinuities and runs, the frequency is few, the cycle is long in maintenance.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model；
Fig. 2 is the partial enlargement structural representation in Fig. 1 at A；
Fig. 3 is back of the body TV structure schematic diagram of the present utility model；
Fig. 4 is the plan structure schematic diagram of Fig. 3；
Fig. 5 is the side-looking structural representation of Fig. 3；
Fig. 6 is the structural representation of gripper of the present utility model.
In figure: 1-main frame body, 2-cross slide way mechanism, 3-belt transmission agency, 4-line slideway module, 5-gripper,
6-locating rack, 7-stores up wooden handcart, 8-slide block, 9-limit switch, 10-night bolt, 11-positioning seat, and 12-blocks bar, and 13-is hinged
Seat, 14-card joint chair, 15-linkage lever, 16-rectangular frame, the double guide rod of 17-, 18-sliding sleeve, 19-correlation photoswitch, 20-
Detection dividing plate, 21-fixed support, 22-belt connector.
Detailed description of the invention
Below in conjunction with the accompanying drawings embodiment of the present utility model is described in detail.
The device of this utility model a kind of automatic clamping and placing push pedal as shown in Figures 1 to 6, is fitted in pushed bat kiln production line
On, by being electrically implemented in combination with automatization supply plate with machine driving.This device includes main frame body 1, cross slide way mechanism 2, belt
Connecting gear 3, line slideway module 4, gripper 5, locating rack 6 and storage wooden handcart 7.Main frame body 1 is the main bracing frame of this device,
As shown in FIG., main frame body 1 is erected at returning on printed line of pushed bat kiln.It is fitted with cross slide way mechanism 2 on the top of main frame body 1
With belt transmission agency 3, line slideway module 4 is driven by belt transmission agency 3 makees reciprocal horizontal shifting in cross slide way mechanism 2
Dynamic, the slide block 8 of line slideway module 4 is installed gripper 5, is a kind of specific embodiment of gripper 5 shown in Fig. 6.?
The side of main frame body 1 is provided for location and loads the locating rack 6 of storage wooden handcart 7, as shown in fig. 1, preferably at the two of main frame body 1
Side is respectively provided with a set of locating rack 6 and storage wooden handcart 7, bicycle the most both can have been used for plate mode, it would however also be possible to employ double cars are for template die
Formula, can carry out single double car pattern switching according to needs of production.Gripper 5 is by keeping Tong Bu water with line slideway module 4
Translation is moved and is kept synchronization lifting to move with slide block 8 and carries out position adjustment, and then realizes capturing push pedal on storage wooden handcart 7 and putting
Put and returning on printed line.
As a kind of embodiment, locating rack 6 arranges guiding wheel carrier, detent mechanism, blocks mechanism and limit switch
9, when store up wooden handcart 7 along directive wheel rack-mounted be loaded on locating rack 6 time, by detent mechanism realize location load, block mechanism and play
Spacing block effect, and by limit switch 9, the push pedal being previously positioned on storage wooden handcart 7 is detected with or without situation.Wherein,
Detent mechanism includes night bolt 10 and hole, location, and the front end of storage wooden handcart 7 offers hole, described location, and it is fixed that storage wooden handcart 7 is loaded in
Time on the frame 6 of position, arranging positioning seat 11 in the front of storage wooden handcart 7, night bolt 10 matches with hole, described location and is fixed on location
On seat 11.Owing to guiding the positioning and guiding effect of wheel carrier, easily night bolt 10 is directed at insertion hole, described location and ensures storage plate
Car 7 accurate positioning, then can perform follow-up spacing blocking and operate and detect push pedal state by limit switch 9.As blocking
A kind of concrete structure of mechanism, including blocking bar 12, hinged seat 13, card joint chair 14, the one end blocking bar 12 is hinged on hinged seat
On 13, when closing, the other end blocking bar 12 is fastened on card joint chair 14.Block bar 12 and storage wooden handcart 7 is played limit protection
Effect, prevents storage wooden handcart 7 under abnormal conditions from departing from locating rack 6 and causes puzzlement to produced on-site order and bring safety in production hidden
Suffer from.For the push pedal state utilizing limit switch 9 detection to be placed on storage wooden handcart 7 accurately and effectively, it is also possible on locating rack 6
Arranging linkage lever 15, the both sides of the fixed pivot of linkage lever 15 are set to tilt section and touch section, tilt and arrange in section
Limit switch 9, the number of limit switch 9 can pile up each storage plate storehouse one_to_one corresponding of push pedal, shown in figure on storage wooden handcart 7
Storage wooden handcart 7 be provided with three storage plate storehouses arranged side by side, tilt and corresponding in section be provided with three limit switches 9, on each storage plate storehouse
Push pedal detect with or without situation.Shake-up section is arranged on the lower section blocking bar 12, when closing, blocks bar 12 and crimp downwards
Touching section makes tilting section upwarp, and at this moment drives three limit switches 9 to move up, when having push pedal in storing up plate storehouse, and limit switch 9
Contact be resisted against on push pedal lower surface generation displacement, whereby it can be detected that push pedal has stateless and to master control system transmission
Signal.
As a kind of embodiment, cross slide way mechanism 2 includes rectangular frame 16 and double guide rod 17, and double guide rods 17 are parallel to be set
Putting on the upper and lower side frame of rectangular frame 16, line slideway module 4 is provided with the sliding sleeve 18 matched with double guide rods 17.Overall structure
The most regular, install easily, rectangular frame 16 good rigidly, durable use, use the guide effect good stability of double guide rod 17, no
Easily occur rocking shift phenomenon.Wherein, as shown in FIG., due to two storage wooden handcarts 7, six storage plate storehouses altogether of both sides, and in
Between return on printed line and have two stations putting push pedal, so eight the correlation light that have been horizontally arranged at interval on rectangular frame 16
Electric switch 19, arranges the detection dividing plate 20 matched with correlation photoswitch 19 on line slideway module 4, works as line slideway
When module 4 moves horizontally in cross slide way mechanism 2, matched to master control with correlation photoswitch 19 by detection dividing plate 20
System transmits signal and then controls the line slideway module 4 precise positioning in horizontal displacement, for the grasping movement of subsequent mechanical pawl 5
Located lateral accurately and reliably is provided.
As shown in Figure 6, can arrange fixed support 21 on gripper 5, gripper 5 is by fixed support 21 and slide block 8
It is fixed together.
As a kind of embodiment, as shown in Figure 2, line slideway module 4 is provided for press-fiting belt conveyor
The belt connector 22 of the driving belt of structure 3.This with attachment structure synchronization-moving with driving belt, technology maturation is reliable,
Fault is few, and the use cycle free of discontinuities is long, and maintaining expense is low.
Operation principle
Double cars are for plate mode:
1. the storage wooden handcart of fully loaded push pedal is sent on locating rack along guiding wheel carrier by workman, is inserted by night bolt alignment
Storage wooden handcart is accurately positioned by hole, location, then puts down and blocks bar, blocks bar and presses down the shake-up section of linkage lever to drive limit switch
Upwarp detection push pedal and have stateless.
2. line slideway module is moved horizontally to tram by belt transmission agency, and driving mechanical pawl declines, machine
Tool pawl detects promptly push pedal after push pedal, and line slideway module driving mechanical pawl returns initial position.
3. gripper drives the push pedal being booked to move to returning printed line level with line slideway module by belt transmission agency
Dynamic, stop as the two pieces of push pedal distance about 10mm in left and right.
4. line slideway module driving mechanical pawl makes push pedal drop at distance table top 1～2mm to unclamp push pedal, and push pedal arrives
Returning printed line and specify position, gripper returns initial position.
5. gripper is moved horizontally by belt transmission agency with line slideway module and is back to store up on wooden handcart the first pile plate
Side waits and captures second piece of push pedal.
6., when after the first pile push pedal all captures, gripper detection is less than push pedal, master control system automatically controls machinery
Pawl transfers to grasping plate again above the second pile push pedal.
7. send prompting of changing trains for the first time when master control system detects when current grasping plate action is second from the bottom piece of push pedal.
8., after three pile push pedals all capture, second time sends prompting of changing trains.
Bicycle is for plate mode:
When certain side is for plate system jam, master control system is automatically converted to bicycle and supplies plate mode, and operator can
The properly functioning of whole kiln is not affected when process accident.Bicycle can be taked to capture two pieces of push pedals continuously for plate mode and be placed on
Go back to two appointment regions on printed line.
Accident alarming
1. alert without blackboard newspaper: secondary change trains remind send 5 minutes after proximity transducer on gripper still cannot sense and push away
Plate opposite side storage wooden handcart is appointed so has plate then system to be automatically converted to bicycle confession plate mode, if storage wooden handcart in both sides is all without during push pedal being
Accident after prompting of changing trains for the second time sends 12 minutes of uniting is not disposed yet and then reports to the police and whole kiln is sent stop command.
2. board falling is reported to the police: when gripper proximity transducer in moving process sends board falling when cannot sense suddenly push pedal
Reporting to the police and stop running for plate system, after 5 minutes, accident is disposed not yet, and returns the sensor on printed line and find Luo Ban district
Be automatically converted to bicycle during the clear of territory for plate mode, if the sensor returned on printed line find when there is a barrier in plate region
Board falling is reported to the police after sending 12 minutes and is sent stop command to whole kiln.
3. grasping plate is unsuccessfully reported to the police: send grasping plate after push pedal but captures unsuccessfully for 3 times unsuccessfully report to the police when gripper can detect,
If opposite side storage wooden handcart still has plate, master control system is automatically converted to bicycle and supplies plate mode, if both sides storage wooden handcart is all without push pedal
System accident after grasping plate is unsuccessfully reported to the police 12 minutes is not disposed yet and then sends stop command to whole kiln.
4. storage wooden handcart positions unsuccessfully prompting: when storage wooden handcart pushes between guiding wheel carrier, the close biography of detection storage wooden handcart position
Sensor sends storage wooden handcart and positions and unsuccessfully remind when cannot sense storage wooden handcart position, and stops this side gripper grasping plate action.
This utility model is not limited to above-described preferred implementation, can obtain based on those skilled in the art
The known technology known or use is caned the various deformation of equivalence replacement and the embodiment of change, every base in prior art
Conceive, within should be included in protection domain of the present utility model in spirit of the present utility model or technology.
Claims (10)
1. a device for automatic clamping and placing push pedal, is characterized in that: include main frame body (1), cross slide way mechanism (2), belt transmission
Mechanism (3), line slideway module (4), gripper (5), locating rack (6) and storage wooden handcart (7), main frame body (1) is erected at pushed bat kiln
Return on printed line, the top of main frame body (1) is fitted with cross slide way mechanism (2) and belt transmission agency (3), line slideway module
(4) moved as reciprocal horizontal in cross slide way mechanism (2) by belt transmission agency (3) drive, the cunning of line slideway module (4)
Installing gripper (5) on block (8), the side of main frame body (1) is provided for location and loads the locating rack (6) of storage wooden handcart (7), machinery
Pawl (5) moves by keeping in pace with line slideway module (4) and keeps synchronization lifting to move with slide block (8) and carries out position
Put adjustment, and then realize in storage wooden handcart (7) upper crawl push pedal and be placed on back on printed line.
The device of automatic clamping and placing push pedal the most according to claim 1, is characterized in that: the both sides of main frame body (1) are respectively provided with
There are a set of locating rack (6) and storage wooden handcart (7).
The device of automatic clamping and placing push pedal the most according to claim 1, is characterized in that: locating rack (6) be provided with guiding wheel carrier,
Detent mechanism, block mechanism and limit switch (9), when store up wooden handcart (7) along directive wheel rack-mounted be loaded in locating rack (6) upper time, pass through
Detent mechanism realizes location and loads, and blocks mechanism and plays and spacing block effect, and by limit switch (9) to being previously positioned at storage
Push pedal on wooden handcart (7) detects with or without situation.
The device of automatic clamping and placing push pedal the most according to claim 3, is characterized in that: detent mechanism includes night bolt (10)
With hole, location, the front end of storage wooden handcart (7) offers hole, described location, storage wooden handcart (7) be loaded in locating rack (6) upper time, at storage plate
The front of car (7) arranges positioning seat (11), and night bolt (10) matches with hole, described location and is fixed on positioning seat (11).
The device of automatic clamping and placing push pedal the most according to claim 3, is characterized in that: block mechanism include blocking bar (12),
Hinged seat (13), card joint chair (14), the one end blocking bar (12) is hinged on hinged seat (13), when closing, blocks bar (12)
The other end be fastened on card joint chair (14).
The device of automatic clamping and placing push pedal the most according to claim 5, is characterized in that: locating rack (6) is provided with linkage lever
(15), the both sides of the fixed pivot of linkage lever (15) are set to tilt section and touch section, tilt section and are provided with limit switch
(9), touch section and be arranged on the lower section blocking bar (12), when closing, block bar (12) and be pressed downward against contacting dynamic section and make in tilting section
Stick up.
The device of automatic clamping and placing push pedal the most according to claim 1, is characterized in that: cross slide way mechanism (2) includes rectangle
Framework (16) and double guide rod (17), double guide rods (17) are set in parallel on the upper and lower side frame of rectangular frame (16), line slideway mould
Group (4) is provided with the sliding sleeve (18) matched with double guide rods (17).
The device of automatic clamping and placing push pedal the most according to claim 7, is characterized in that: the upper lateral separation of rectangular frame (16) sets
Being equipped with some correlation photoswitches (19), line slideway module (4) is provided with and matches with correlation photoswitch (19)
Detection dividing plate (20).
The device of automatic clamping and placing push pedal the most according to claim 1, is characterized in that: gripper (5) is provided with fixed support
(21), gripper (5) is fixed together with slide block (8) by fixed support (21).
The device of automatic clamping and placing push pedal the most according to claim 1, is characterized in that: line slideway module (4) is provided with use
Belt connector (22) in the driving belt press-fiting belt transmission agency (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620544619.3U CN205687135U (en) | 2016-06-07 | 2016-06-07 | A kind of device of automatic clamping and placing push pedal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620544619.3U CN205687135U (en) | 2016-06-07 | 2016-06-07 | A kind of device of automatic clamping and placing push pedal |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205687135U true CN205687135U (en) | 2016-11-16 |
Family
ID=57261091
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620544619.3U Active CN205687135U (en) | 2016-06-07 | 2016-06-07 | A kind of device of automatic clamping and placing push pedal |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205687135U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105905595A (en) * | 2016-06-07 | 2016-08-31 | 湖南新天力科技有限公司 | Device for automatically taking and putting push plate |
-
2016
- 2016-06-07 CN CN201620544619.3U patent/CN205687135U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105905595A (en) * | 2016-06-07 | 2016-08-31 | 湖南新天力科技有限公司 | Device for automatically taking and putting push plate |
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| GR01 | Patent grant |