CN205673849U - A kind of multifunction hydraulic attaching/detaching apparatus - Google Patents

A kind of multifunction hydraulic attaching/detaching apparatus Download PDF

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Publication number
CN205673849U
CN205673849U CN201620612508.1U CN201620612508U CN205673849U CN 205673849 U CN205673849 U CN 205673849U CN 201620612508 U CN201620612508 U CN 201620612508U CN 205673849 U CN205673849 U CN 205673849U
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clamping arm
hydraulic
guide rail
control box
motor
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CN201620612508.1U
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王守庆
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Jincheng Xasai Hydraulic Machinery Co Ltd
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Jincheng Xasai Hydraulic Machinery Co Ltd
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Abstract

一种多功能液压拆装装置,属于液压传动技术领域,采用液压缸带动控制箱倾斜、电机带动转盘转动,解决不同旋转角度、不同倾斜程度的液压油缸的拆装工作,降低工人劳动量,提高生产效率。具体解决方案为:液压缸一端固定安装于墙体上,液压站通过液压油管连接液压缸,液压缸活塞杆末端铰接有控制箱,控制箱内设置有电机,电机转子末端穿过控制箱并固定设置有转盘,沿转盘直径方向设置有第一导轨,第一导轨内一端固定设置有第一夹紧臂,另一端设置有第二夹紧臂,与第一导轨平行地设置有第二导轨,垂直于第二导轨设置有卡盘,卡盘圆心处设置有电机;所述第一夹紧臂与第二夹紧臂心部分别设置有对心孔,第二夹紧臂下方设置有对心装置。

A multifunctional hydraulic disassembly device belongs to the technical field of hydraulic transmission, adopts a hydraulic cylinder to drive a control box to tilt, and a motor to drive a turntable to rotate, so as to solve the disassembly and assembly work of hydraulic cylinders with different rotation angles and different inclination degrees, reduce the labor load of workers, and improve Productivity. The specific solution is: one end of the hydraulic cylinder is fixed on the wall, the hydraulic station is connected to the hydraulic cylinder through the hydraulic oil pipe, the end of the piston rod of the hydraulic cylinder is hinged to the control box, the control box is equipped with a motor, and the end of the motor rotor passes through the control box and is fixed. A turntable is provided, a first guide rail is provided along the diameter direction of the turntable, a first clamping arm is fixedly provided at one end of the first guide rail, a second clamping arm is provided at the other end, and a second guide rail is provided parallel to the first guide rail, A chuck is arranged perpendicular to the second guide rail, and a motor is arranged at the center of the chuck; the center of the first clamping arm and the second clamping arm are respectively provided with centering holes, and a centering hole is provided under the second clamping arm. device.

Description

一种多功能液压拆装装置A multifunctional hydraulic disassembly device

技术领域technical field

本实用新型属于液压传动技术领域,特别涉及一种多功能液压拆装装置。The utility model belongs to the technical field of hydraulic transmission, in particular to a multifunctional hydraulic disassembly device.

背景技术Background technique

液压支架是煤矿企业综采工作面的主要设备之一,由于工作环境特殊,设备在出井检修时,各种螺纹式液压油缸都需要人工拆解,费时费力,制约着检修的进度。不仅如此,螺纹式液压油缸使用过程中的倾斜角度不同,拆装装置的机械手难以旋转任意的角度,使得不同角度的螺纹式液压油缸无法使用大型拆装装置进行拆装。The hydraulic support is one of the main equipment in the fully mechanized mining face of coal mining enterprises. Due to the special working environment, when the equipment is out of the well for maintenance, various threaded hydraulic cylinders need to be disassembled manually, which is time-consuming and laborious, and restricts the progress of maintenance. Not only that, the inclination angles of the threaded hydraulic cylinders are different during use, and it is difficult for the manipulator of the disassembly device to rotate at any angle, so that the threaded hydraulic cylinders with different angles cannot be disassembled by a large disassembly device.

实用新型内容Utility model content

本实用新型提出一种多功能液压拆装装置,采用液压缸带动控制箱倾斜、电机带动转盘转动,满足不同旋转角度、不同倾斜程度的螺纹式液压油缸的拆装工作,降低工人体力劳动量,提高生产效率。The utility model proposes a multifunctional hydraulic disassembly device, which uses a hydraulic cylinder to drive the control box to tilt, and a motor to drive the turntable to rotate, so as to meet the disassembly and assembly work of threaded hydraulic cylinders with different rotation angles and different inclination degrees, and reduce the physical labor of workers. Increase productivity.

本实用新型通过以下技术方案予以实现。The utility model is realized through the following technical solutions.

一种多功能液压拆装装置,它包括液压站和拆装装置,其特征在于:拆装装置包括液压缸,液压缸一端固定安装于墙体上,液压站通过液压油管连接液压缸,液压缸活塞杆末端铰接有控制箱,控制箱沿铰接处作旋转运动,控制箱内中部设置有电机,电机的转子末端穿过控制箱侧壁并固定设置有转盘,沿转盘直径方向设置有第一导轨,第一导轨内一端固定设置有第一夹紧臂,另一端对称设置有沿第一导轨上下滑动的第二夹紧臂,转盘上与第一导轨平行地设置有第二导轨,垂直于第二导轨设置有卡盘,卡盘圆心处设置有电机,卡盘随电机转子作旋转运动;A multifunctional hydraulic disassembly device, which includes a hydraulic station and a disassembly device, characterized in that the disassembly device includes a hydraulic cylinder, one end of the hydraulic cylinder is fixedly installed on the wall, the hydraulic station is connected to the hydraulic cylinder through a hydraulic oil pipe, and the hydraulic cylinder The end of the piston rod is hinged with a control box, and the control box rotates along the joint. A motor is installed in the middle of the control box. The end of the rotor of the motor passes through the side wall of the control box and is fixed with a turntable. A first guide rail is set along the diameter of the turntable. , one end of the first guide rail is fixed with a first clamping arm, and the other end is symmetrically provided with a second clamping arm that slides up and down along the first guide rail, and a second guide rail is arranged on the turntable parallel to the first guide rail, perpendicular to The second guide rail is equipped with a chuck, and the center of the chuck is equipped with a motor, and the chuck rotates with the rotor of the motor;

所述第一夹紧臂与第二夹紧臂心部分别设置有对心孔,第二夹紧臂下方设置有对心装置,所述两对心孔大小相等,所述两对心孔与对心装置处于同一轴线上。The center parts of the first clamping arm and the second clamping arm are respectively provided with centering holes, and a centering device is provided under the second clamping arm. The two pairs of centering holes are equal in size, and the two pairs of centering holes and Centering devices are on the same axis.

进一步的,所述第一夹紧臂、第二夹紧臂与工件接触处分别设置有垫片。Further, gaskets are respectively provided at the contact points between the first clamping arm and the second clamping arm and the workpiece.

进一步的,所述第二夹紧臂上贴有夹紧力测量应变片。Further, the second clamping arm is attached with clamping force measuring strain gauges.

本实用新型与现有技术相比具有以下有益效果。Compared with the prior art, the utility model has the following beneficial effects.

1、本实用新型提供的一种多功能液压拆装装置,采用液压缸带动控制箱倾斜、电机带动转盘转动,满足不同旋转角度、不同倾斜程度的螺纹式液压油缸的拆装工作,降低工人体力劳动量,提高生产效率。1. A multifunctional hydraulic disassembly device provided by the utility model uses a hydraulic cylinder to drive the control box to tilt, and a motor to drive the turntable to rotate, so as to meet the disassembly and assembly work of threaded hydraulic cylinders with different rotation angles and different inclination degrees, and reduce the physical strength of workers Labor volume, improve production efficiency.

2、本实用新型夹紧臂与工件接触处设置的垫片,保证工件表面尺寸精度的同时,保护了夹紧臂的尺寸公差;夹紧臂上设置有夹紧力测量应变片,可以实时将夹紧臂的夹紧程度传输至显示终端,便于操作人员对夹紧臂行程的精确控制。2. The gasket provided at the contact between the clamping arm and the workpiece of the utility model ensures the dimensional accuracy of the workpiece surface and at the same time protects the dimensional tolerance of the clamping arm; the clamping arm is equipped with a clamping force measuring strain gauge, which can be The clamping degree of the clamping arm is transmitted to the display terminal, which is convenient for the operator to precisely control the stroke of the clamping arm.

附图说明Description of drawings

图1为本实用新型整体结构剖视示意图。Fig. 1 is a schematic cross-sectional view of the overall structure of the utility model.

图中,1、液压站,2、液压油管,3、液压缸,4、控制箱,5、对心孔,6、电机,7、转盘,81、第一导轨,82、第二导轨,91、第一夹紧臂,92、第二夹紧臂,10、垫片,11、卡盘,12、对心装置,13、夹紧力测量应变片。In the figure, 1. hydraulic station, 2. hydraulic oil pipe, 3. hydraulic cylinder, 4. control box, 5. centering hole, 6. motor, 7. turntable, 81. first guide rail, 82, second guide rail, 91 , the first clamping arm, 92, the second clamping arm, 10, the spacer, 11, the chuck, 12, the centering device, 13, the clamping force measuring strain gauge.

具体实施方式detailed description

如图1所示,一种多功能液压拆装装置,它包括液压站和拆装装置,其特征在于:拆装装置包括液压缸3,液压缸3一端固定安装于墙体上,液压站1通过液压油管2连接液压缸3,液压缸3活塞杆末端铰接有控制箱4,控制箱4沿铰接处作旋转运动,控制箱4内中部设置有电机6,电机6的转子末端穿过控制箱侧壁并固定设置有转盘7,沿转盘7直径方向设置有第一导轨81,第一导轨81内一端固定设置有第一夹紧臂91,另一端对称设置有沿第一导轨81上下滑动的第二夹紧臂92,转盘7上与第一导轨平行地设置有第二导轨82,垂直于第二导轨82设置有卡盘11,卡盘11圆心处设置有电机,卡盘11随电机转子作旋转运动;As shown in Figure 1, a multifunctional hydraulic disassembly device, which includes a hydraulic station and a disassembly device, is characterized in that: the disassembly device includes a hydraulic cylinder 3, one end of the hydraulic cylinder 3 is fixedly installed on the wall, and the hydraulic station 1 The hydraulic cylinder 3 is connected through the hydraulic oil pipe 2, the end of the piston rod of the hydraulic cylinder 3 is hinged to the control box 4, and the control box 4 rotates along the hinge, and the middle part of the control box 4 is provided with a motor 6, and the rotor end of the motor 6 passes through the control box The side wall is also fixedly provided with a turntable 7, and a first guide rail 81 is provided along the diameter direction of the turntable 7. One end of the first guide rail 81 is fixedly provided with a first clamping arm 91, and the other end is symmetrically provided with a sliding arm 91 that slides up and down along the first guide rail 81. The second clamping arm 92, the turntable 7 is provided with the second guide rail 82 parallel to the first guide rail, the chuck 11 is arranged perpendicular to the second guide rail 82, and the center of the chuck 11 is provided with a motor, and the chuck 11 follows the motor rotor make a rotating motion;

所述第一夹紧臂91与第二夹紧臂92心部分别设置有对心孔5,第二夹紧臂92下方设置有对心装置12,所述两对心孔5大小相等,所述两对心孔5与对心装置12处于同一轴线上。The centers of the first clamping arm 91 and the second clamping arm 92 are respectively provided with a centering hole 5, and a centering device 12 is provided below the second clamping arm 92. The two centering holes 5 are equal in size, so The two centering holes 5 and the centering device 12 are on the same axis.

进一步的,所述第一夹紧臂91、第二夹紧臂92与工件接触处分别设置有垫片10。Further, gaskets 10 are respectively provided at the contact points between the first clamping arm 91 and the second clamping arm 92 and the workpiece.

进一步的,所述第二夹紧臂92上贴有夹紧力测量应变片13。Further, the second clamping arm 92 is attached with a clamping force measuring strain gauge 13 .

其使用过程如下:Its use process is as follows:

将任意倾斜角度、任意旋转角度的待拆装液压缸放置于本实施例提供的拆装装置前,气动液压站1,调整控制箱4的倾斜角度,使得控制箱4与待拆装液压缸倾斜角度相同;启动电机6,旋转转盘7使得第一导轨81与待拆装液压缸轴线方向垂直,液压站1驱动第二夹紧臂92运动,将待拆装液压缸夹紧;液压站1驱动卡盘11运动,将拆卸部件夹紧,电机6驱动卡盘11运动,将拆卸部件从待拆装液压缸上拆卸下来,完成拆卸运动。安装过程按上述拆卸过程逆向操作即可。Place the hydraulic cylinder to be disassembled at any inclination angle and any rotation angle in front of the disassembly device provided in this embodiment, the pneumatic hydraulic station 1, adjust the inclination angle of the control box 4, so that the control box 4 is inclined to the hydraulic cylinder to be disassembled The angles are the same; start the motor 6, rotate the turntable 7 so that the first guide rail 81 is perpendicular to the axial direction of the hydraulic cylinder to be disassembled, and the hydraulic station 1 drives the second clamping arm 92 to move to clamp the hydraulic cylinder to be disassembled; the hydraulic station 1 drives The chuck 11 moves to clamp the dismounted parts, and the motor 6 drives the chuck 11 to move, dismounts the disassembled parts from the hydraulic cylinder to be disassembled, and completes the dismounting movement. The installation process can be reversed according to the above disassembly process.

以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Any skilled person in the technical field can easily think of changes or changes within the technical scope disclosed in the utility model Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.

Claims (3)

1.一种多功能液压拆装装置,它包括液压站和拆装装置,其特征在于:拆装装置包括液压缸(3),液压缸(3)一端固定安装于墙体上,液压站(1)通过液压油管(2)连接液压缸(3),液压缸(3)活塞杆末端铰接有控制箱(4),控制箱(4)沿铰接处作旋转运动,控制箱(4)内中部设置有电机(6),电机(6)的转子末端穿过控制箱侧壁并固定设置有转盘(7),沿转盘(7)直径方向设置有第一导轨(81),第一导轨(81)内一端固定设置有第一夹紧臂(91),另一端对称设置有沿第一导轨(81)上下滑动的第二夹紧臂(92),转盘(7)上与第一导轨平行地设置有第二导轨(82),垂直于第二导轨(82)设置有卡盘(11),卡盘(11)圆心处设置有电机,卡盘(11)随电机转子作旋转运动;1. A multifunctional hydraulic disassembly device, which includes a hydraulic station and a disassembly device, characterized in that: the disassembly device includes a hydraulic cylinder (3), one end of the hydraulic cylinder (3) is fixed on the wall, and the hydraulic station ( 1) Connect the hydraulic cylinder (3) through the hydraulic oil pipe (2). The control box (4) is hinged at the end of the piston rod of the hydraulic cylinder (3). The control box (4) rotates along the hinge. The middle part of the control box (4) A motor (6) is provided, and the end of the rotor of the motor (6) passes through the side wall of the control box and is fixedly provided with a turntable (7). A first guide rail (81) is arranged along the diameter direction of the turntable (7). ) is fixed with a first clamping arm (91) at one end, and a second clamping arm (92) that slides up and down along the first guide rail (81) is symmetrically provided at the other end, and the turntable (7) is parallel to the first guide rail. A second guide rail (82) is provided, and a chuck (11) is arranged perpendicular to the second guide rail (82). A motor is installed at the center of the chuck (11), and the chuck (11) rotates with the rotor of the motor; 所述第一夹紧臂(91)与第二夹紧臂(92)心部分别设置有对心孔(5),第二夹紧臂(92)下方设置有对心装置(12),所述两对心孔(5)大小相等,所述两对心孔(5)与对心装置(12)处于同一轴线上。The centers of the first clamping arm (91) and the second clamping arm (92) are provided with centering holes (5) respectively, and a centering device (12) is provided under the second clamping arm (92), so The two pairs of center holes (5) are equal in size, and the two pairs of center holes (5) and the centering device (12) are on the same axis. 2.根据权利要求1所述的一种多功能液压拆装装置,其特征在于:所述第一夹紧臂(91)、第二夹紧臂(92)与工件接触处分别设置有垫片(10)。2. A multi-functional hydraulic disassembly device according to claim 1, characterized in that: the first clamping arm (91), the second clamping arm (92) and the workpiece are respectively provided with gaskets (10). 3.根据权利要求1或2所述的一种多功能液压拆装装置,其特征在于:所述第二夹紧臂(92)上贴有夹紧力测量应变片(13)。3. A multi-functional hydraulic disassembly device according to claim 1 or 2, characterized in that: the second clamping arm (92) is affixed with clamping force measuring strain gauges (13).
CN201620612508.1U 2016-06-21 2016-06-21 A kind of multifunction hydraulic attaching/detaching apparatus Expired - Fee Related CN205673849U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620612508.1U CN205673849U (en) 2016-06-21 2016-06-21 A kind of multifunction hydraulic attaching/detaching apparatus

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108321991A (en) * 2018-04-24 2018-07-24 广东卓晟智能装备有限公司 A kind of dismounting motor automatic fixture machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108321991A (en) * 2018-04-24 2018-07-24 广东卓晟智能装备有限公司 A kind of dismounting motor automatic fixture machine
CN108321991B (en) * 2018-04-24 2024-01-23 广东卓晟智能装备有限公司 Automatic tooling machine for disassembling and assembling motor

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