CN205671406U - Six fort tea Full-automatic tea fermentation tanks - Google Patents
Six fort tea Full-automatic tea fermentation tanks Download PDFInfo
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- CN205671406U CN205671406U CN201620332439.9U CN201620332439U CN205671406U CN 205671406 U CN205671406 U CN 205671406U CN 201620332439 U CN201620332439 U CN 201620332439U CN 205671406 U CN205671406 U CN 205671406U
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Abstract
The utility model discloses a kind of six fort tea Full-automatic tea fermentation tanks, including tank body, driving means and control device, described tank body side is provided with multiple charging aperture and transparent window, tank body inner shafts is upwards provided with water and gas conduit, described water and gas conduit is provided with high-pressure water gas shower nozzle, described tank body one end is provided with the discharging opening of with closure, the sealing of discharging opening covers and is provided with multiple air-vent, the described tank body other end is provided with fixed disk, the side of fixed disk is provided with by pipeline interconnective rotation crossover sub, described rotation crossover sub opposite side is connected to water inlet pipe and steam pipe, described control device includes temperature-humidity monitoring instrument, control centre and motor-operated control valve, described temperature-humidity monitoring instrument is arranged at tank interior, described motor-operated control valve is arranged at fixed disk and rotates between crossover sub.The utility model is reasonable in design, easy to operate, and automaticity is high, can effectively solve fermentation tank add water, breathe freely, the problem such as turning.
Description
Technical field
The utility model relates to tea-processing equipment technical field, particularly to a kind of six fort tea Full-automatic tea fermentations
Tank.
Background technology
Six fort tea are the one of tealeaves, belong to black tea, are Chinese history well-known teas, the history of existing more than 1,500 year,
Stew township because originating in Cangwu County, Wuzhou six and gain the name, between Qing Dynasty's year in Jiaqing, list Chinese ten your name in so that unique betel nut is fragrant
Tea, becomes tribute.Contemporary Chinese famous culture scholar is that six fort tea make culture orientation, it is indicated that Wuzhou Liu Bao tea and yunnan puer tea
Being all Chinese famous tea in thousand, six fort tea have the feature of " red, dense, old, alcohol ", have unique betel nut fragrance, more Chen Yuejia, belong to
Black tea, six fort tea through the wet heap of gross tea of first system, fermentation, steam pressure, ageing and obtain.Fermentation is the heaviest in six fort tea production processes
The production process wanted, determines quality and the mouthfeel of six fort tea, is the core forming quality characteristic.Different manufacturers fermented
Process control determines the otherness of various brands quality.Six fort tea fermentation main process: the raw material casting wet heap that adds water turns over
Heap product examine repeats (add water, wet heap, turning) qualified fermentation of product examine depending on product examine result and completes.During wet heap, temperature,
Humid control must be better, and the effect of fermentation is better.And six traditional fort tea fermentation means are artificial fermentation, its defect is: 1. send out
Ferment is uneven, and fermentation temperature is difficult to control to, and especially when left unguarded in the late into the night at night, if fermentation temperature is too high, tealeaves can be tight
Heavily lump, directly affect tea leaf quality, cause manufacturing enterprise's significantly economic loss.2. tea leaf fermentation process needs to turn on schedule
Heap, great majority all use artificial turning, and labour intensity is big, and turning process dust is relatively big, and environmental sanitation is seriously polluted, right especially
The respiratory system of human body causes bigger infringement.Use mechanization fermentation, turning can solve problem above at all, improve six fort tea
Turning effect.According to investigation for many years, the fermentation mode that existing mechanization uses mainly has three kinds: slot type, box, pot type.Groove
Formula fermentation needs turning device to coordinate, but turning device did experiment in terms of tealeaves, added water, turning effect needs textual criticism.Case
Formula fermentation is come into operation in part producer, but ferment effect needs to be investigated.Pot type Zymolysis Equipment is more, but is mostly to ferment other
Thing.At present, some producers existing use one to add water, humidify without artificial spray, and tealeaves turning is not required to sending out of artificial turning
Ferment tank, but this fermentation tank technology content is relatively low, can not add water in running, ventilative, the pressure transient in tank, when in tank
Pressure when reaching certain degree, be susceptible to equipment fault, there is also certain danger to operating personnel, additionally, add water,
Humidification facility layout is unreasonable, and the control of amount of water and temperature needs manually and manual control, and the temperature and humidity of fermentation does not has
Having quantification, Digital Control, the quality of product is difficult to be standardized, it is impossible to realize serialization, automated production.
Utility model content
In order to solve above-mentioned technical problem, the utility model is achieved through the following technical solutions:
A kind of six fort tea Full-automatic tea fermentation tanks, including tank body, also include driving means and control device, described tank body
Side is provided with multiple charging aperture and transparent window, and described tank body inner shafts is upwards provided with water and gas conduit, described water and gas conduit sets
Having high-pressure water gas shower nozzle, described tank body one end is provided with the discharging opening of with closure, the sealing of described discharging opening cover be provided with multiple
Air-vent, the described tank body other end is provided with fixed disk, and the side of described fixed disk is provided with and is turned by interconnective rotation of pipeline
Changing-over head, described rotation crossover sub opposite side is connected to water inlet pipe and steam pipe, and described control device includes temperature-humidity monitoring
Instrument, control centre and motor-operated control valve, described temperature-humidity monitoring instrument is arranged at tank interior, and described motor-operated control valve is arranged at solid
Price fixing and rotating between crossover sub, described control centre by circuit respectively with temperature-humidity monitoring instrument, motor-operated control valve and drive
Dynamic device connects.
General thought of the present utility model is: by pre-set programs, control centre monitors according to temperature-humidity monitoring instrument
Temperature and humidity data in tank, control direction of rotation, speed and the motor-operated control valve of tank body, turn crossover sub and ensure that tank body exists
The upper water spray of water and gas conduit in rotary course, the next spray vapour so that tank body rotates and adds water and steam, to ensure to add water
With steam uniformly, in right amount, helical barriers drives tealeaves to overturn to reach turning purpose when tank body rotates.
Additionally, the utility model also provides following attached technical scheme:
Further, described driving means includes motor and driven gear group, and described motor is connected with gearbox, described
Driven gear group is connected with gearbox, is provided with the rolling bearing ring being meshed with driven gear group, tank body outside described tank body
Outside and bottom be respectively equipped with support tank body rotate load-bearing rolling ring and load-bearing group wheel.Load-bearing rolling ring and load-bearing group are taken turns
Setting can make in the face of tank body load-bearing uniform force, reduce the simulation power that driving means output drives tank body to rotate simultaneously,
Save the energy.
Further, it is provided with support support and circuit control pipeline below described rotation crossover sub.
Further, it is provided with helical barriers inside described tank body.When tank body forward or reverse, helical barriers makes
In tank body, tealeaves is cooked upper and lower tumbling motion forward or backward, thus reaches function and the effect of tealeaves turning.
Further, the quantity of described water and gas conduit is 1~6 group, often organizes water and gas conduit diametrically in angularly uniform
Distribution.
Further, each axial spacing distance of high-pressure water gas shower nozzle described is 0.5m~1.2m.
Further, described temperature-humidity monitoring instrument and the distance of tank wall are 20cm~25cm.
Further, a diameter of 0.1mm~3mm of described air-vent.The air-vent of micro hole can make tank interior pressure
Trying hard to keep, it is fixed to keep steady, and also prevent tealeaves and drops away from air-vent.
Compared with prior art, the beneficial effects of the utility model are:
1st, reached the turning effect of fermented tea by the rotation of tank body, completely machinery turning substituted artificial turning,
Can uniformly add water according to the humiture of tank body in rotary course, add vapour, turning is uniform, prevented from caking, strengthens tea leaf fermentation effect.
2nd, present configuration is reasonable in design, and transparent window is available for tea leaf fermentation situation in technical staff's Real Time Observation tank;Thoroughly
The setting of pore can make tank interior pressure stability, prevents pressure excessive generation equipment fault or danger, and makes fermentation gas
Taste Quick diffusing;Rotate the upper water spray of water and gas conduit in crossover sub can ensure tank, the next spray vapour, add water, humidify facility cloth
Office is rationally.
3rd, the present invention is according to the automatic turning of Temperature and Humidity Control, and labour intensity is little, clean and effective, it is achieved the production automation, fall
The low requirement of cost of labor and workman's technical conditions, improves economy.
Brief description
Fig. 1 is the structural representation of the utility model embodiment 1;
Fig. 2 is the structural representation of the driving means of the utility model embodiment 1;
Parts title and sequence number in figure:
Air-vent 1, discharging opening 2, charging aperture 3, load-bearing rolling ring 4, transparent window 5, tank body 6, rolling bearing ring 7, high pressure
Aqueous vapor shower nozzle 8, water and gas conduit 9, fixed disk 10, motor-operated control valve 11, rotate crossover sub 12, water inlet pipe 13, steam pipe 14, prop up
Support support 15, circuit controls pipeline 16, load-bearing group wheel 17, control centre 18, motor 19, gearbox 20, driven gear group 21, temperature
Humidity detection instrument 22, helical barriers 23.
Detailed description of the invention
Describing the utility model below in conjunction with drawings and Examples, following example solve with utility model optimal effectiveness
Release explanation, but the restriction not of the present utility model of these embodiments.
Embodiment 1:
See accompanying drawing, a kind of six fort tea Full-automatic tea fermentation tanks, including tank body the 6th, driving means and control device.Tank body
6 sides are provided with multiple charging aperture 2 and transparent window 5, are provided with helical barriers 23 inside tank body 6, and tank body 6 inner shafts is upwards provided with
Water and gas conduit 9, the quantity of water and gas conduit 9 is 3 groups, often organizes water and gas conduit 9 and is uniformly distributed in 120 ° diametrically, water and gas conduit 9
Being provided with high-pressure water gas shower nozzle 8, each high-pressure water gas shower nozzle 8 axially spaced-apart distance is 0.8m, and tank body 6 one end is provided with closure
Discharging opening 2, the sealing of discharging opening 2 covers and is provided with multiple air-vent 1, a diameter of 1mm of air-vent 1, and tank body 6 other end is provided with
Fixed disk 10, the side of fixed disk 10 is provided with by pipeline interconnective rotation crossover sub 12, rotates crossover sub 12 another
Side is connected to water inlet pipe 13 and steam pipe 14, rotates and is additionally provided with support support 15 and circuit control pipeline below crossover sub 12
16。
Control device includes temperature-humidity monitoring instrument the 22nd, control centre 18 and motor-operated control valve 11, and temperature-humidity monitoring instrument 22 sets
Being placed in tank body 6 internal, temperature-humidity monitoring instrument 22 is 20cm with the distance of tank body 6 outer wall, and motor-operated control valve 11 is arranged at fixed disk
10 and rotate between crossover sub 12, control centre 18 by circuit respectively with temperature-humidity monitoring instrument the 22nd, motor-operated control valve 11 and
Driving means connects, and circuit control pipeline 16 is for Temperature and Humidity instrument 22 and motor-operated control valve 11 is powered and signal transmission.
Driving means includes motor 19 and driven gear group 21, and motor 19 is connected with gearbox 20, driven gear group 21
Being connected with gearbox 20, being provided with the rolling bearing ring 7 being meshed with driven gear group 21 outside tank body 6, the outside of tank body 6 is also
Being provided with and supporting the load-bearing rolling ring 4 that tank body rotates, the bottom of tank body 6 is provided with the load-bearing group wheel 17 coordinating with load-bearing rolling ring 4.
When this fermentation tank runs, it is bit positions that tank body 6 rotates to charging aperture 3, opens charging aperture 3, and tealeaves is entered by top
Material equipment enters in tank body 6, closure of feed mouth 3, discharging opening 2.Control centre 18 starts pre-set programs, according to temperature-humidity monitoring instrument
Temperature and humidity data in 22 tanks monitoring, control direction of rotation, speed and the motor-operated control valve 18 of tank body 6, rotate and turn
Changing-over 12 ensures tank body 6 upper water spray of water and gas conduit 9 in rotary course, the next spray vapour.In tank body 6 rotation process, spiral shell
Rotation shape baffle plate 23 drives tealeaves to do upper and lower tumbling motion forward or backward to reach turning purpose.When static wet heap, keep into
Material mouth 3 is bit positions, monitors tea leaf fermentation state by transparent window 5.Finally according to pre-set programs and visualization, sampling
Assay, repeats wet heap, turning process until tea leaf fermentation completes.
Embodiment 2:
In the present embodiment, being with the difference of embodiment 1, the quantity of water and gas conduit 9 is 4 groups, often organizes water and gas conduit 9
Being uniformly distributed in 90 ° diametrically, each high-pressure water gas shower nozzle 8 axially spaced-apart distance is 1m, temperature-humidity monitoring instrument 22 and tank body 6
The distance of outer wall is 25cm, and remaining operation principle is same as in Example 1.
Obviously, above-described embodiment is only used to the utility model example is clearly described, and not to enforcement
Restriction.For the those of ordinary skill in described field, other not similar shapes can also be made on the basis of the above description
The change of formula or variation.Here without also cannot be to all of embodiment party's formula with exhaustive.And thus amplified out aobvious and easy
The change seen or variation still in protection domain of the present utility model among.
Claims (8)
1. a six fort tea Full-automatic tea fermentation tank, including tank body (6), it is characterised in that: also include driving means and control
Device, described tank body (6) side is provided with multiple charging aperture (2) and transparent window (5), and described tank body (6) inner shafts is upwards provided with
Water and gas conduit (9), described water and gas conduit (9) is provided with high-pressure water gas shower nozzle (8), and described tank body (6) one end is provided with closure
Discharging opening (2), the sealing of described discharging opening (2) covers and is provided with multiple air-vent (1), and described tank body (6) other end is provided with solid
Price fixing (10), the side of described fixed disk (10) is provided with by pipeline interconnective rotation crossover sub (12), described rotation
Crossover sub (12) opposite side is connected to water inlet pipe (13) and steam pipe (14), and described control device includes temperature-humidity monitoring instrument
(22), control centre (18) and motor-operated control valve (11), it is internal that described temperature-humidity monitoring instrument (22) is arranged at tank body (6), described
Motor-operated control valve (11) is arranged at fixed disk (10) and rotates between crossover sub (12), and described control centre (18) passes through circuit
It is connected with temperature-humidity monitoring instrument (22), motor-operated control valve (11) and driving means respectively.
2. a kind of six fort tea Full-automatic tea fermentation tanks according to claim 1, it is characterised in that: described driving means bag
Include motor (19) and driven gear group (21), described motor (19) is connected with gearbox (20), described driven gear group (21)
Being connected with gearbox (20), described tank body (6) outside is provided with the rolling bearing ring (7) being meshed with driven gear group (21),
The outside of tank body (6) and bottom are respectively equipped with and support load-bearing rolling ring (4) and load-bearing group wheel (17) that tank body rotates.
3. a kind of six fort tea Full-automatic tea fermentation tanks according to claim 1, it is characterised in that: described rotation conversion connects
Head (12) lower section is provided with support support (15) and circuit control pipeline (16).
4. a kind of six fort tea Full-automatic tea fermentation tanks according to claim 1, it is characterised in that: in described tank body (6)
Side is provided with helical barriers (23).
5. a kind of six fort tea Full-automatic tea fermentation tanks according to claim 1, it is characterised in that: described water and gas conduit
(9) quantity is 1~6 group, often organizes water and gas conduit (9) diametrically in being angularly uniformly distributed.
6. a kind of six fort tea Full-automatic tea fermentation tanks according to claim 1, it is characterised in that: each water under high pressure described
Gas blowout head (8) axially spaced-apart distance is 0.5m~1.2m.
7. a kind of six fort tea Full-automatic tea fermentation tanks according to claim 1, it is characterised in that: described temperature-humidity monitoring
Instrument (22) is 20cm~25cm with the distance of tank body (6) outer wall.
8. a kind of six fort tea Full-automatic tea fermentation tanks according to claim 1, it is characterised in that: described air-vent (1)
A diameter of 0.1mm~3mm.
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CN201620332439.9U CN205671406U (en) | 2016-04-19 | 2016-04-19 | Six fort tea Full-automatic tea fermentation tanks |
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CN201620332439.9U CN205671406U (en) | 2016-04-19 | 2016-04-19 | Six fort tea Full-automatic tea fermentation tanks |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105724632A (en) * | 2016-04-19 | 2016-07-06 | 梧州中茶茶业有限公司 | Full-automatic Liupao-tea-leaf fermenting jar and fermenting technology thereof |
CN107874307A (en) * | 2017-11-20 | 2018-04-06 | 恩施市锐协生物科技有限公司 | A kind of dry straw fermentation device |
CN116138329A (en) * | 2023-04-18 | 2023-05-23 | 云南魔滇茶业有限公司 | Pu' er tea fermentation device and fermentation process |
-
2016
- 2016-04-19 CN CN201620332439.9U patent/CN205671406U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105724632A (en) * | 2016-04-19 | 2016-07-06 | 梧州中茶茶业有限公司 | Full-automatic Liupao-tea-leaf fermenting jar and fermenting technology thereof |
CN107874307A (en) * | 2017-11-20 | 2018-04-06 | 恩施市锐协生物科技有限公司 | A kind of dry straw fermentation device |
CN116138329A (en) * | 2023-04-18 | 2023-05-23 | 云南魔滇茶业有限公司 | Pu' er tea fermentation device and fermentation process |
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