CN205662532U - Electric arc furnace supersonic speed ring fires carbon oxygen rifle tied in a bundle and sprinkler structure - Google Patents
Electric arc furnace supersonic speed ring fires carbon oxygen rifle tied in a bundle and sprinkler structure Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及冶金行业中用于电弧炉冶炼的喷射装置,特别涉及一种电弧炉超音速环燃集束碳氧枪及喷头结构。The utility model relates to an injection device used in electric arc furnace smelting in the metallurgical industry, in particular to a supersonic ring-burning cluster carbon-oxygen lance and a nozzle structure of an electric arc furnace.
背景技术Background technique
电弧炉吹氧、喷碳、喷石灰粉等是近年来新发展起来的一种钢铁冶金技术,是现代电炉强化用氧、增加化学能输入的重要手段。由于炉壁碳氧枪集成了预热烧嘴、集束射流吹氧脱碳、喷吹碳粉造泡沫渣以及二次燃烧等多种功能,可以有效降低吨钢电耗,在业内得到广泛应用。Oxygen blowing, carbon spraying, and lime powder spraying in electric arc furnaces are newly developed iron and steel metallurgical technologies in recent years. They are important means for modern electric furnaces to strengthen oxygen use and increase chemical energy input. Because the furnace wall carbon oxygen lance integrates multiple functions such as preheating burner, cluster jet oxygen blowing decarburization, carbon powder injection to create foam slag, and secondary combustion, it can effectively reduce power consumption per ton of steel and has been widely used in the industry.
为了延长主流氧气的喷射距离,增加气体对钢液的搅拌强度,众多的电炉氧枪采用了集束吹氧技术,如申请号201220742975.8、201120553225.1、201010123000.2、201020518313.3、201220333503.7、02100466.8、200920023587.2等所述,即在主氧流拉瓦尔超音速喷口的周围设置了一层伴流的氧气或一层燃气加一层氧气伴流燃烧,其伴流氧气与主流氧气由压力、流量不同的管道分别提供。现有技术的碳粉喷枪一般与电弧炉氧枪或分体,或平行布置在同一水冷体内形成子母枪,如申请号99223126.4、02214529.x、200320123669.7、201320149882.9等。由于电弧炉内除尘气流的扰动,阻碍了粉剂到达钢水液面,降低了碳粉的使用率。也有通多主氧气管喷吹粉剂的枪体结构,但是两者一般不能同时喷吹。In order to prolong the injection distance of mainstream oxygen and increase the stirring intensity of gas to molten steel, many electric furnace oxygen lances adopt the cluster oxygen blowing technology, as described in application numbers 201220742975.8, 201120553225.1, 201010123000.2, 201020518313.3, 201220333503.7, 02100466.8, 20358202, etc. A layer of accompanying oxygen or a layer of gas plus a layer of oxygen accompanying combustion is arranged around the Laval supersonic nozzle of the main oxygen flow, and the accompanying oxygen and mainstream oxygen are respectively provided by pipelines with different pressures and flows. The toner spray gun in the prior art is generally separated from the electric arc furnace oxygen lance, or arranged in parallel in the same water-cooled body to form a sub-spray gun, such as application numbers 99223126.4, 02214529.x, 200320123669.7, 201320149882.9, etc. Due to the turbulence of the dust removal airflow in the electric arc furnace, the powder is prevented from reaching the molten steel surface, and the utilization rate of the carbon powder is reduced. There is also a gun body structure that sprays powder through multiple main oxygen pipes, but the two generally cannot be sprayed at the same time.
现有技术所产生的超音速气流不能够包裹粉剂,使得粉剂喷吹距离相对较短且分散,被除尘气流抽走或落在渣面,没有到达被氧气射流吹开的钢液表面,制约了更高效的电弧炉冶炼工艺的发展,因此有必要研究一种支撑吹氧、喷粉、燃烧加热过程同时进行的超音速环燃集束碳氧枪及喷头结构。The supersonic airflow produced by the prior art cannot wrap the powder, so that the spraying distance of the powder is relatively short and scattered, and it is sucked away by the dust removal airflow or falls on the slag surface, and does not reach the surface of the molten steel blown away by the oxygen jet, which restricts In order to develop a more efficient electric arc furnace smelting process, it is necessary to study a supersonic ring combustion cluster carbon oxygen lance and nozzle structure that supports simultaneous oxygen blowing, powder spraying, and combustion heating processes.
实用新型内容Utility model content
鉴于以上所述现有技术的不足,本实用新型的目的在于提供一种适合电弧炉使用的集吹氧、喷粉、燃烧加热功能一体的环燃集束碳氧枪及喷头结构,以达到提高氧气和粉剂射程,提高粉剂使用率,延长其使用寿命,提高喷吹效能的目的。In view of the deficiencies of the prior art described above, the purpose of this utility model is to provide a ring-burning cluster carbon-oxygen lance and nozzle structure suitable for electric arc furnaces that integrate oxygen blowing, powder spraying, and combustion heating functions, so as to improve the oxygen consumption. and powder range, improve the powder usage rate, prolong its service life, improve the purpose of spraying efficiency.
为达到上述目的,本实用新型是通过以下技术方案来实现的:In order to achieve the above object, the utility model is achieved through the following technical solutions:
本实用新型提供一种电弧炉超音速环燃集束碳氧枪及喷头结构,包括集束喷头和枪杆,所述枪杆主要由同轴设置的粉剂管、氧气管、燃气管、水冷内管、水冷外管以及粉剂入口组件、密封组件组成,并分别对应设有粉剂入口、氧气入口、燃气入口、冷却水进口、冷却水出口,所述集束喷头设有中心孔、环氧小孔、环燃小孔和燃烧定向室,所述氧气管、燃气管、水冷外管分别与所述集束喷头焊接,所述粉剂管与所述集束喷头插接。The utility model provides an electric arc furnace supersonic ring combustion cluster carbon-oxygen gun and nozzle structure, including a cluster nozzle and a gun shaft. tube, powder inlet assembly, and sealing assembly, and are respectively equipped with powder inlet, oxygen inlet, gas inlet, cooling water inlet, and cooling water outlet. and the combustion orientation chamber, the oxygen pipe, the gas pipe, and the water-cooled outer pipe are respectively welded to the cluster nozzle, and the powder tube is plugged into the cluster nozzle.
进一步,所述枪杆的所述冷却水内管、冷却水外管焊接在一起并与所述密封组件法兰连接且端面密封,所述氧气管、燃气管与所述密封组件插接并由弹性密封环密封,所述粉剂管与粉剂入口组件螺纹连接并由橡胶密封圈密封,所述粉剂入口组件与所述密封组件法兰连接且端面密封。Further, the cooling water inner pipe and the cooling water outer pipe of the gun rod are welded together and flanged to the sealing assembly and the end faces are sealed. The oxygen pipe and the gas pipe are inserted into the sealing assembly and are elastically The sealing ring is sealed, the powder pipe is threadedly connected with the powder inlet assembly and sealed by a rubber sealing ring, and the powder inlet assembly is flange-connected with the sealing assembly and the end face is sealed.
进一步,所述集束喷头中心孔内壁与粉剂管外壁形成加速主氧气流速至超音速的变截面环管通道,主氧气出口与环氧出口、环燃出口、粉剂出口并列在所述燃烧定向室底部,所述粉剂出口位于燃烧定向室中央,主氧气出口在粉剂出口外围且与之同心,环燃出口与环氧出口围绕主氧气出口交替布置,环氧进口位于氧气管内径范围内,环燃进口位于燃气管与氧气管之间。Further, the inner wall of the central hole of the cluster nozzle and the outer wall of the powder tube form a variable-section annular pipe channel that accelerates the flow rate of the main oxygen to supersonic speed, and the main oxygen outlet, the epoxy outlet, the ring combustion outlet, and the powder outlet are arranged in parallel at the bottom of the combustion orientation chamber , the powder outlet is located in the center of the combustion directional chamber, the main oxygen outlet is on the periphery of the powder outlet and concentric with it, the ring combustion outlet and the epoxy outlet are arranged alternately around the main oxygen outlet, the epoxy inlet is located within the inner diameter of the oxygen tube, and the ring combustion inlet Located between the gas pipe and the oxygen pipe.
采用上述结构,主氧气在通过变截面环管通道时获得超音速加速,围绕主氧气的环燃氧气和环燃燃气在燃烧定向室混合燃烧,高温气体伴随并挤压超音速主氧气气流形成集束射流,使中心主氧气超音速射流扩散及衰减变缓慢,超音速射流延长,可以穿过渣面注入钢液。With the above-mentioned structure, the main oxygen gets supersonic acceleration when it passes through the variable-section ring pipe channel, and the ring-burning oxygen and ring-burning gas surrounding the main oxygen are mixed and burned in the combustion directional chamber, and the high-temperature gas is accompanied and extruded by the supersonic main oxygen flow to form a cluster The jet flow slows down the diffusion and attenuation of the central main oxygen supersonic jet, and the supersonic jet is extended to inject molten steel through the slag surface.
采用上述结构,碳粉或石灰粉或煤粉等各类冶金粉剂可以采用低压气体输入,降低粉剂对输送管道以及喷枪粉剂管的磨损,并在超音速集束主氧流的裹挟下注入电弧炉钢液,避免被除尘气流卷走或洒落在渣面,提高粉剂使用率。With the above structure, various metallurgical powders such as carbon powder, lime powder or coal powder can be input with low-pressure gas to reduce the wear of the powder on the conveying pipeline and the powder tube of the spray gun, and inject the electric arc furnace steel under the coercion of the supersonic concentrated main oxygen flow Liquid, to avoid being swept away by the dust removal airflow or spilled on the slag surface, to improve the utilization rate of powder.
采用上述结构,可以及时更换被磨损的粉剂管,延长电炉集束环燃碳氧枪的使用寿命。By adopting the above-mentioned structure, the worn powder tube can be replaced in time, and the service life of the cluster ring-burning carbon-oxygen lance of the electric furnace can be extended.
采用上述结构,可以方便更换集束喷头,保留无损坏的枪杆。By adopting the above-mentioned structure, it is possible to conveniently replace the cluster nozzle and keep the undamaged gun shaft.
采用上述结构,水冷套同时保护氧气管、燃气管和粉剂管,延长环燃集束碳氧枪的使用寿命。With the above structure, the water cooling jacket protects the oxygen tube, gas tube and powder tube at the same time, prolonging the service life of the ring combustion cluster carbon oxygen gun.
采用上述结构,电弧炉碳氧枪可以实现多功能冶炼:仅需喷粉无需吹氧时,关闭燃气和氧气,并通入惰性保护气体,电弧炉碳氧枪成为喷粉枪;仅需吹氧无需喷粉时,粉剂管停止粉剂输入并通入惰性保护气体,电弧炉碳氧枪成为吹氧枪;仅需燃烧加热时,粉剂管停止粉剂输入并通入燃气,电弧炉碳氧枪成为烧嘴;粉剂管尾部安装摄像头或红外温度传感器或火焰监测传感器时,电弧炉碳氧枪可以成为监测装置。With the above structure, the carbon-oxygen lance of the electric arc furnace can realize multi-functional smelting: when only powder spraying is required without oxygen blowing, the gas and oxygen are turned off, and an inert protective gas is introduced, and the carbon-oxygen lance of the electric arc furnace becomes a powder spraying lance; only oxygen blowing is required When there is no need for powder spraying, the powder pipe stops the powder input and feeds inert protective gas, and the carbon-oxygen lance of the electric arc furnace becomes an oxygen blowing lance; Mouth; when a camera or an infrared temperature sensor or a flame monitoring sensor is installed at the tail of the powder tube, the electric arc furnace carbon oxygen gun can become a monitoring device.
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:
1、采用本实用新型的一种电弧炉超音速环燃集束碳氧枪及喷头结构,粉剂和氧气能够同轴、同时输入电弧炉,粉剂能够在氧气的包裹下注入钢液,实现吹氧升温助熔,切割废钢、造泡沫渣以及喷粉脱硫。1. By adopting a supersonic ring combustion cluster carbon oxygen lance and nozzle structure of the electric arc furnace of the present utility model, the powder and oxygen can be coaxially input into the electric arc furnace at the same time, and the powder can be injected into molten steel under the oxygen package to realize oxygen blowing and temperature rise Fueling, cutting scrap steel, foaming slag and powder spraying desulfurization.
2、采用本实用新型的一种电弧炉超音速环燃集束碳氧枪及喷头结构,能够延长主氧气射流的有效流程,进而提高其离开钢液面的距离,以减少渣液和电弧对集束喷头的侵蚀,从而提高其喷射的效能,延长集束喷头的使用寿命。2. The supersonic ring-burning carbon-oxygen lance and nozzle structure of the electric arc furnace of the utility model can prolong the effective flow of the main oxygen jet, thereby increasing the distance away from the molten steel surface, so as to reduce the impact of the slag liquid and the arc on the clustering. The erosion of the nozzle, thereby improving the efficiency of its injection and prolonging the service life of the cluster nozzle.
3、采用本实用新型的一种电弧炉超音速环燃集束碳氧枪及喷头结构,氧枪和碳粉枪被同一水冷套管保护,增加了电弧炉设备功能,减少了电弧炉设备数量。3. Adopt a supersonic ring combustion cluster carbon oxygen gun and nozzle structure of the utility model, the oxygen gun and the carbon powder gun are protected by the same water cooling sleeve, which increases the function of the electric arc furnace equipment and reduces the number of electric arc furnace equipment.
4、采用本实用新型的一种电弧炉超音速环燃集束碳氧枪及喷头结构,能够采用低压气体输送粉剂,降低粉剂对输送管道以及喷枪粉剂管的磨损,提高枪杆使用寿命。4. Adopting an electric arc furnace supersonic ring-burning cluster carbon-oxygen gun and nozzle structure of the utility model can use low-pressure gas to transport powder, reduce the wear of powder on the conveying pipeline and the powder tube of the spray gun, and improve the service life of the gun rod.
本实用新型的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本实用新型的实践中得到教导。本实用新型的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objectives and features of the present utility model will be set forth in the following description to some extent, and to some extent, based on the investigation and research below, it will be obvious to those skilled in the art, or can be Get teaching from the practice of the utility model. The objectives and other advantages of the utility model can be realized and obtained through the following description.
附图说明Description of drawings
为了使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步的详细描述,其中:In order to make the purpose, technical solutions and advantages of the present utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings, wherein:
图1为本实用新型中集束喷头的结构示意图;Fig. 1 is the structural representation of cluster nozzle in the utility model;
图2为本实用新型中枪杆的结构示意图;Fig. 2 is the structural representation of gun bar in the utility model;
图3为本实用新型中集束喷头的底部示意图;Fig. 3 is the bottom schematic diagram of the cluster nozzle in the utility model;
附图标记:1-粉剂管,2-氧气管,3-燃气管,4-水冷内管,5-水冷外管,6-集束喷头,7-密封组件,8-粉剂入口组件,9-粉剂入口,10-氧气入口,11-燃气入口,12-冷却水进口,13-冷却水出口,14-粉剂出口,15-主氧气出口;其中,60-中心孔,61-环氧小孔,62-环燃小孔,63-燃烧定向室,611-环氧入口,612-环氧出口,621-环燃入口,622-环燃出口。Reference signs: 1-powder pipe, 2-oxygen pipe, 3-gas pipe, 4-water-cooled inner pipe, 5-water-cooled outer pipe, 6-cluster nozzle, 7-sealing assembly, 8-powder inlet assembly, 9-powder Inlet, 10-oxygen inlet, 11-gas inlet, 12-cooling water inlet, 13-cooling water outlet, 14-powder outlet, 15-main oxygen outlet; among them, 60-central hole, 61-epoxy hole, 62 - ring combustion small hole, 63 - combustion directional chamber, 611 - epoxy inlet, 612 - epoxy outlet, 621 - ring combustion inlet, 622 - ring combustion outlet.
具体实施方式detailed description
以下将对本实用新型的优选实施例进行详细的描述;应当理解,优选实施例仅为了说明本实用新型,而不是为了限制本实用新型的保护范围。The preferred embodiments of the present utility model will be described in detail below; it should be understood that the preferred embodiments are only for illustrating the utility model, rather than limiting the protection scope of the utility model.
如图1-3所示,一种电弧炉超音速环燃集束碳氧枪及喷头结构,包括枪杆和集束喷头6,该枪杆包括有同轴设置的粉剂管1、氧气管2、燃气管3、水冷内管4和水冷外管5、以及密封组件7和粉剂入口组件8,并分别对应设有粉剂入口9、氧气入口10、燃气入口11、冷却水进口12和冷却水出口13,该集束喷头包括有中心孔60、环氧小孔61、环燃小孔62和燃烧定向室63,所述氧气管2、燃气管3、水冷外管5分别与所述集束喷头6焊接,所述粉剂管1与所述集束喷头6插接;As shown in Figure 1-3, an electric arc furnace supersonic ring combustion cluster carbon oxygen gun and nozzle structure, including a gun shaft and a cluster nozzle 6, the gun shaft includes a powder tube 1, an oxygen tube 2, and a gas tube 3 coaxially arranged , water-cooled inner tube 4 and water-cooled outer tube 5, and sealing assembly 7 and powder inlet assembly 8, and correspondingly provided with powder inlet 9, oxygen inlet 10, gas inlet 11, cooling water inlet 12 and cooling water outlet 13, the cluster The spray head includes a central hole 60, epoxy small hole 61, ring combustion small hole 62 and combustion orientation chamber 63. The oxygen pipe 2, the gas pipe 3, and the water-cooled outer pipe 5 are respectively welded to the cluster spray head 6. The powder The tube 1 is plugged into the cluster nozzle 6;
具体的,在本实用新型的结构中,粉剂管1、氧气管2、燃气管3、水冷内管4和水冷外管5由内向外依次同轴设置,即粉剂管1外套设有氧气管2,氧气管2外套设有燃气管3,燃气管3外套设有水冷内管4,水冷内管4外套设有水冷外管5,并使它们具有同一个中心轴线;粉剂管1内为粉剂通道,氧气管2与粉剂管1之间为氧气通道,氧气管2与燃气管3之间为燃气通道,水冷内管4与燃气管3之间为冷却水进水通道,水冷外管5与水冷内管4之间为冷却水出水通道,其中,所述粉剂管1由粉剂入口组件8上的粉剂入口9向粉剂通道内流入粉剂,该粉剂为碳粉、石灰粉、煤粉或其它物质粉中的一种或多种混合粉剂;所述氧气管2通过氧气入口10向氧气通道通入主氧气,以在集束喷头6形成主氧气射流包裹住粉剂;所述燃气管3通过燃气入口11向燃气通道通入燃气,该燃气燃烧产生的高温火焰进一步压缩主氧气射流,形成更远的主氧气集束射流;水冷内管4通过冷却水进口12向冷却水进水通道流入低温冷却水,再经集束喷头6过渡流入冷却水出水通道后由水冷外管5的冷却水出口13流出。本实用新型的粉剂和氧气能够同轴、同时输入电弧炉,粉剂能够在氧气的包裹下注入钢液,实现吹氧升温助熔,切割废钢、造泡沫渣以及喷粉脱硫;并能够延长主氧气射流的有效流程,进而提高其离开钢液面的距离,以减少渣液和电弧对集束喷头的侵蚀,从而提高其喷射的效能,延长集束喷头的使用寿命;同时,氧枪和碳粉枪被同一水冷套管保护,增加了电弧炉设备功能,减少了电弧炉设备数量;此外,还能够采用低压气体输送粉剂,降低粉剂对输送管道以及喷枪粉剂管的磨损,提高枪杆使用寿命。Specifically, in the structure of the present utility model, the powder tube 1, the oxygen tube 2, the gas tube 3, the water-cooled inner tube 4 and the water-cooled outer tube 5 are coaxially arranged in sequence from the inside to the outside, that is, the powder tube 1 is covered with an oxygen tube 2 , the oxygen pipe 2 is provided with a gas pipe 3, the gas pipe 3 is provided with a water-cooled inner pipe 4, and the water-cooled inner pipe 4 is provided with a water-cooled outer pipe 5, and they have the same central axis; the powder pipe 1 is a powder channel , the oxygen channel is between the oxygen tube 2 and the powder tube 1, the gas channel is between the oxygen tube 2 and the gas tube 3, the cooling water inlet channel is between the water-cooled inner tube 4 and the gas tube 3, the water-cooled outer tube 5 and the water-cooled Between the inner pipes 4 is a cooling water outlet channel, wherein the powder pipe 1 flows into the powder channel from the powder inlet 9 on the powder inlet assembly 8, and the powder is carbon powder, lime powder, coal powder or other material powder One or more mixed powders in the mixture; the oxygen pipe 2 feeds main oxygen into the oxygen channel through the oxygen inlet 10, so as to form the main oxygen jet at the cluster nozzle 6 to envelop the powder; the gas pipe 3 passes through the gas inlet 11 to the The gas channel leads to the gas, and the high-temperature flame generated by the combustion of the gas further compresses the main oxygen jet to form a further main oxygen cluster jet; The cluster nozzles 6 transition into the cooling water outlet channel and then flow out from the cooling water outlet 13 of the water-cooling outer tube 5 . The powder and oxygen of the utility model can be input into the electric arc furnace coaxially and at the same time, and the powder can be injected into the molten steel under the oxygen package, so as to realize the heating and melting aid by blowing oxygen, cutting scrap steel, making foam slag and spraying powder for desulfurization; and can extend the main oxygen The effective flow of the jet flow, and then increase the distance away from the molten steel surface, so as to reduce the erosion of the cluster nozzle by the slag liquid and the electric arc, thereby improving its injection efficiency and prolonging the service life of the cluster nozzle; at the same time, the oxygen gun and the carbon powder gun are used The protection of the same water-cooling casing increases the function of the electric arc furnace equipment and reduces the number of electric arc furnace equipment; in addition, it can also use low-pressure gas to transport the powder, reducing the wear of the powder on the conveying pipeline and the powder tube of the spray gun, and improving the service life of the gun rod.
本实施例中,所述枪杆的所述冷却水内管4、冷却水外管5焊接在一起并与所述密封组件7法兰连接且端面密封,所述氧气管2、燃气管3与所述密封组件7插接并由弹性密封环密封,所述粉剂管1与粉剂入口组件8螺纹连接并由橡胶密封圈密封,所述粉剂入口组件8与所述密封组件7法兰连接且端面密封;In this embodiment, the inner cooling water pipe 4 and the outer cooling water pipe 5 of the gun shaft are welded together and flanged to the sealing assembly 7 with end faces sealed. The oxygen pipe 2 and the gas pipe 3 are connected to the The sealing assembly 7 is plugged and sealed by an elastic sealing ring. The powder tube 1 is threadedly connected with the powder inlet assembly 8 and sealed by a rubber sealing ring. The powder inlet assembly 8 is flanged to the sealing assembly 7 and the end face is sealed ;
具体的,在本实用新型的结构中,粉剂管1一端与粉剂入口组件8螺纹连接由橡胶密封圈(未标记)密封,另一端与集束喷头6插接连接;氧气管2一端与密封组件7插接连接并由弹性密封环(未标记)密封,另一端与集束喷头6焊接连接;燃气管3一端与密封组件7插接连接并由弹性密封环(未标记)密封,另一端与集束喷头6焊接连接;水冷内管4在远离集束喷头6的一端与水冷外管5焊接连接在一起;水冷外管5一端通过密封组件7连接于粉剂入口组件8,另一端与集束喷头6焊接连接;密封组件7的两端均设有法兰并分别与粉剂入口组件8和水冷外管5上所设的配对法兰连接,并在各法兰连接端面由金属包覆式垫片(未标记)密封。这样,使得本碳氧枪及喷头结构的装配简单易行,且安全可靠,并使得集束喷头的更换也方便。Specifically, in the structure of the present utility model, one end of the powder pipe 1 is threadedly connected with the powder inlet assembly 8 and sealed by a rubber sealing ring (unmarked), and the other end is plugged and connected with the cluster nozzle 6; one end of the oxygen pipe 2 is connected with the sealing assembly 7 The plug connection is sealed by an elastic sealing ring (not marked), and the other end is welded to the cluster nozzle 6; one end of the gas pipe 3 is connected to the sealing assembly 7 and sealed by an elastic sealing ring (not marked), and the other end is connected to the cluster nozzle 6 welded connection; the water-cooled inner tube 4 is welded together with the water-cooled outer tube 5 at the end far away from the cluster nozzle 6; one end of the water-cooled outer tube 5 is connected to the powder inlet component 8 through the sealing component 7, and the other end is welded to the cluster nozzle 6; Both ends of the sealing assembly 7 are provided with flanges and are respectively connected to the matching flanges provided on the powder inlet assembly 8 and the water-cooling outer pipe 5, and metal-coated gaskets (not marked) are provided on the connecting ends of each flange. seal. In this way, the assembly of the carbon oxygen lance and the nozzle structure is simple and easy, safe and reliable, and the replacement of the cluster nozzles is also convenient.
本实施例中,所述集束喷头6的中心孔60内壁与粉剂管1外壁形成加速主氧气流速至超音速的变截面环管通道,主氧气出口15与环氧出口612、环燃出口622、粉剂出口14并列在所述燃烧定向室63底部,所述粉剂出口14位于燃烧定向室63中央,主氧气出口15在粉剂出口14外围且与之同心,环燃出口622与环氧出口612围绕主氧气出口15交替布置,环氧进口611位于氧气管2内径范围内,环燃进口621位于燃气管3与氧气管2之间;In this embodiment, the inner wall of the center hole 60 of the cluster nozzle 6 and the outer wall of the powder tube 1 form a variable-section ring pipe channel that accelerates the flow rate of the main oxygen to supersonic speed, the main oxygen outlet 15 and the epoxy outlet 612, the ring combustion outlet 622, The powder outlet 14 is juxtaposed at the bottom of the combustion orientation chamber 63, the powder outlet 14 is located in the center of the combustion orientation chamber 63, the main oxygen outlet 15 is on the periphery of the powder outlet 14 and is concentric with it, and the ring combustion outlet 622 and the epoxy outlet 612 surround the main outlet. The oxygen outlets 15 are alternately arranged, the epoxy inlet 611 is located within the inner diameter of the oxygen pipe 2, and the ring combustion inlet 621 is located between the gas pipe 3 and the oxygen pipe 2;
具体的,在本实用新型的结构中,集束喷头6包括有中心孔60、围绕中心孔60分布的环氧小孔61和环燃小孔62以及在远离水冷外管5的一端设有呈内凹状并与中心孔60、环氧小孔61和环燃小孔62连通的燃烧定向室63;粉剂管1插入中心孔60内,其外壁与中心孔60内壁形成有加速主氧气流速至超音速的变截面环管通道(未标记),其粉剂出口14位于中心孔60的出口中央,即变截面环管通道与氧气管2的氧气通道连通并由其上的主氧气出口15输出主氧气;环氧小孔61上的环氧进口611位于粉剂管1与氧气管2之间,即环氧小孔61与氧气管2的氧气通道的连通并由其上的环氧出口612输出环燃氧气;环燃小孔62上的环燃进口621位于氧气管2与燃气管3之间,即环燃小孔62与燃气管3的燃气通道连通并由其环燃出口622输出环燃燃气;主氧气出口15、环氧出口611、环燃出口621和粉剂出口14均并列在燃烧定向室63底部;主氧气出口15在粉剂出口14外围且与粉剂出口14同心,环氧出口612和环燃出口622围绕所述主氧气出口15交替均匀布置。这样,变截面环管通道可以使氧气通道内的主氧气通过时获得超音速加速;环燃小孔流出的可燃气体(环燃燃气)与环氧小孔流出的助燃气体(环燃氧气)在燃烧定位室里混合,喷出燃烧定位室后燃烧并挤压中心孔流出的超音速主氧气射流,以形成集束射流;粉剂管流出的碳粉或石灰粉或煤粉等各种粉剂在集束射流的裹挟下注入钢液。Specifically, in the structure of the present utility model, the cluster spray head 6 includes a central hole 60, epoxy small holes 61 distributed around the central hole 60, and ring burning small holes 62, and an inner tube at the end far away from the water-cooled outer tube 5 is provided. Combustion directional chamber 63 that is concave and communicated with central hole 60, epoxy small hole 61 and ring combustion small hole 62; The variable cross-section ring pipe passage (unmarked), its powder outlet 14 is positioned at the outlet center of central hole 60, and the variable cross-section ring pipe passage is communicated with the oxygen passage of oxygen pipe 2 and is output main oxygen by the main oxygen outlet 15 on it; The epoxy inlet 611 on the epoxy small hole 61 is located between the powder tube 1 and the oxygen tube 2, that is, the epoxy small hole 61 communicates with the oxygen channel of the oxygen tube 2 and the epoxy outlet 612 on it outputs the ring-burning oxygen The ring-burning inlet 621 on the ring-burning small hole 62 is located between the oxygen pipe 2 and the gas pipe 3, that is, the ring-burning small hole 62 communicates with the gas passage of the gas pipe 3 and outputs the ring-burning gas by its ring-burning outlet 622; Oxygen outlet 15, epoxy outlet 611, ring combustion outlet 621 and powder outlet 14 are all juxtaposed at the bottom of combustion orientation chamber 63; main oxygen outlet 15 is on the periphery of powder outlet 14 and concentric with powder outlet 14, epoxy outlet 612 and ring combustion outlet 622 are alternately and evenly arranged around the main oxygen outlet 15 . In this way, the variable-section ring pipe channel can obtain supersonic acceleration when the main oxygen in the oxygen channel passes through; Mix in the combustion positioning chamber, burn and squeeze the supersonic main oxygen jet flowing out of the center hole after spraying out of the combustion positioning chamber to form a cluster jet; various powders such as carbon powder or lime powder or coal powder flowing out of the powder pipe are in the cluster jet Under the coercion of the injection liquid steel.
综上,本实用新型在超音速射流的外层增加环绕伴随高温热气流,使中心超音速射流扩展及衰减更小,超音速射流更长。应用在电弧炉冶炼时,可以提高氧气射流和粉剂流对熔池的穿透深度及搅拌强度,同时由于射流速度衰减延缓,可提高氧枪的吹炼枪位,而不影响射流对钢液的冲击深度,延长了集束喷头的使用寿命。To sum up, the utility model increases the outer layer of the supersonic jet to surround and accompany the high-temperature hot air, so that the expansion and attenuation of the supersonic jet in the center are smaller, and the supersonic jet is longer. When used in electric arc furnace smelting, it can increase the penetration depth and stirring intensity of the oxygen jet and powder flow to the molten pool. At the same time, because the jet velocity attenuation is delayed, the blowing lance position of the oxygen lance can be increased without affecting the jet flow to the molten steel. The impact depth prolongs the service life of cluster nozzles.
本实用新型应用于电弧炉冶炼的实施例取得了如下效果:The utility model is applied to the embodiment of electric arc furnace smelting and has obtained following effect:
1)本实施例的喷头结构与现有的喷头结构相比,制造难度得到明显降低;1) Compared with the existing nozzle structure, the nozzle structure of this embodiment has significantly reduced manufacturing difficulty;
2)本实施例的枪体结构与现有的枪体结构相比,结构更合理,装配更简单,更换更方便。2) Compared with the existing gun body structure, the gun body structure of this embodiment has a more reasonable structure, simpler assembly and more convenient replacement.
3)本实施例的环燃集束碳氧枪与现有碳氧枪相比,结构更紧凑,寿命更长;3) Compared with the existing carbon-oxygen gun, the ring-burning cluster carbon-oxygen gun of the present embodiment has a more compact structure and a longer life;
4)本实施例的环燃集束碳氧枪与现有碳氧枪相比,提供的功能更多,射流更长,性能更好,效能更高。4) Compared with the existing carbon-oxygen gun, the ring-burning cluster carbon-oxygen gun of this embodiment provides more functions, longer jet flow, better performance and higher efficiency.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the spirit and scope of the technical solutions shall be covered by the claims of the present utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105838845A (en) * | 2016-06-06 | 2016-08-10 | 中冶赛迪工程技术股份有限公司 | Supersonic circulating combustion coherent arbon-oxygen lance of electric arc furnace and spray head structure |
CN111964457A (en) * | 2020-08-28 | 2020-11-20 | 大连新瑞晨环保科技有限公司 | Energy-saving consumption-reducing scrap steel preheating spray gun |
CN112705372A (en) * | 2020-12-28 | 2021-04-27 | 郑州立佳热喷涂机械有限公司 | Coaxial combustion jet type inner hole supersonic speed spray gun |
-
2016
- 2016-06-06 CN CN201620556690.3U patent/CN205662532U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105838845A (en) * | 2016-06-06 | 2016-08-10 | 中冶赛迪工程技术股份有限公司 | Supersonic circulating combustion coherent arbon-oxygen lance of electric arc furnace and spray head structure |
CN111964457A (en) * | 2020-08-28 | 2020-11-20 | 大连新瑞晨环保科技有限公司 | Energy-saving consumption-reducing scrap steel preheating spray gun |
CN112705372A (en) * | 2020-12-28 | 2021-04-27 | 郑州立佳热喷涂机械有限公司 | Coaxial combustion jet type inner hole supersonic speed spray gun |
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