CN205655158U - Throw LED lamp - Google Patents

Throw LED lamp Download PDF

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Publication number
CN205655158U
CN205655158U CN201620108005.0U CN201620108005U CN205655158U CN 205655158 U CN205655158 U CN 205655158U CN 201620108005 U CN201620108005 U CN 201620108005U CN 205655158 U CN205655158 U CN 205655158U
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light source
led
heat
main body
led light
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赵反彪
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Zhuhai Weilun Energy-Saving Technology Co Ltd
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Zhuhai Weilun Energy-Saving Technology Co Ltd
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Abstract

The utility model provides a throw LED lamp, including printing opacity glass lid, multiunit LED light source, power pack, main body cover and supporting base frame, the integrative injection molding in main body cover front side has the light source for cavity of being convenient for install the LED light source, and the integrative injection molding of main body cover rear side has heat radiation fins, side light is provided with the heat conduction bar on holding the bottom surface in chamber before the main body cover, installs multiunit and the electric LED light source of being connected of power pack on the plane of heat conduction bar, be equipped with in the light source for cavity and cooperate respectively and directly follow the small -size reflector that printing opacity glass lid reflects away with the light that the every LED of group light source produced with the every LED of group light source, through with the small -size reflector of the every LED of group light source complex, can be effectual reflect farther distance with the LED light source, increase the searchlighting distance of lamp, improve the illuminating effect.

Description

一种投射LED灯A projection LED light

【技术领域】【Technical field】

本实用新型涉及半导体照明技术,尤其涉及一种投射LED灯。The utility model relates to semiconductor lighting technology, in particular to a projection LED lamp.

【背景技术】【Background technique】

传统的泛光灯,其光源大多采用功率为400-2000W左右的钨丝灯泡、水银灯、碘钨灯或者高压钠灯等,制成的泛光灯粗大笨重、耗电量大、维修费用高,环境污染严重,色彩效果差强人意。目前,随着科技的发展,LED光源被认为第四代照明光源,LED光源凭借发光效率高、低电耗、不需高压、安全性高等优点,已被广泛的应用在各种照明领域,特别是路灯的应用中已经成为城市夜生活不可或缺的照明工具,一般路灯需要长时间的工作,甚至在是暴风、雨、雪等恶劣的天气下长时间的工作,同时对路灯照射到地面的亮度有明确要求,LED光源满足以上要求,然向LED光源的功率越高,发热量就越大,特别是由于LED光源散热的不足,造成LED光源常常工作在80℃温度下,发光效率往往只有70%~80%,长时间工作还容易造成LED光源色衰;严重时造成LED光源内的温度过高,造成烧毁电路板、照明芯片或者其他电子元件,严重缩短了LED光源的工作寿命。Most of the traditional floodlights use tungsten filament bulbs, mercury lamps, iodine-tungsten lamps or high-pressure sodium lamps with a power of about 400-2000W as the light source. Pollution is serious, and the color effect is unsatisfactory. At present, with the development of science and technology, LED light sources are considered as the fourth generation of lighting sources. LED light sources have been widely used in various lighting fields due to their advantages such as high luminous efficiency, low power consumption, no need for high voltage, and high safety. In the application of street lamps, it has become an indispensable lighting tool for urban nightlife. Generally, street lamps need to work for a long time, even in severe weather such as storms, rain, and snow. There are clear requirements, the LED light source meets the above requirements, but the higher the power to the LED light source, the greater the calorific value, especially due to the lack of heat dissipation of the LED light source, the LED light source often works at a temperature of 80 ° C, and the luminous efficiency is often only 70 % to 80%, working for a long time will easily cause the color decay of the LED light source; in severe cases, the temperature inside the LED light source will be too high, causing the circuit board, lighting chip or other electronic components to be burned, and the working life of the LED light source will be seriously shortened.

另外,目前的LED灯具虽然光亮度有所提到,但照射距离普遍不远。In addition, although the brightness of the current LED lamps has been mentioned, the irradiation distance is generally not far.

【实用新型内容】【Content of utility model】

本实用新型提供一种结构简单、散热快、热点温度低,有效延缓LED光衰时间,照射距离远、具有远距离弹射功能的投射LED灯。The utility model provides a projection LED lamp with simple structure, fast heat dissipation, low hot spot temperature, effectively delaying LED light decay time, long irradiation distance and long-distance ejection function.

为了实现上述实用新型目的,本实用新型采用的技术方案是:In order to realize above-mentioned utility model purpose, the technical scheme that the utility model adopts is:

一种投射LED灯,包括透光玻璃盖、多组LED光源、电源盒、主体外壳和支座架,所述主体外壳采用铝型材一体压铸成型,主体外壳前侧一体压铸成型有便于安装LED光源的光源容纳腔,光源容纳腔周边的主体外壳边缘一体压铸成型有便于与透光玻璃盖密封固定安装的装配槽,主体外壳后侧一体压铸成型有呈波浪形便于LED光源产生的热量快速散去的散热鳍片;所述主体外壳前侧光源容纳腔的底面上设置有导热片座,导热片座的平面上安装有多组与电源盒电连接的LED光源;所述透光玻璃盖后侧的光源容纳腔内设有与每组LED光源分别配合并将每组LED光源产生的光线直接从透光玻璃盖反射出去的小型反光罩,所述透光玻璃盖上设有与每个小型反光罩分别配合的透射面。A projection LED lamp, including a light-transmitting glass cover, multiple groups of LED light sources, a power supply box, a main body shell and a support frame. The main body shell is integrally die-casted with aluminum profiles, and the front side of the main body shell is integrally die-casted to facilitate the installation of LED light sources. The light source housing cavity, the edge of the main housing around the light source housing cavity is integrally die-casted with an assembly groove for sealing and fixing with the light-transmitting glass cover, and the rear side of the main housing is integrally die-casted with a wave shape to facilitate the rapid dissipation of heat generated by the LED light source heat-dissipating fins; the bottom surface of the light source housing cavity on the front side of the main body shell is provided with a heat-conducting sheet seat, and multiple groups of LED light sources electrically connected to the power supply box are installed on the plane of the heat-conducting sheet seat; the rear side of the transparent glass cover The light source housing cavity of the light source is equipped with a small reflector that cooperates with each group of LED light sources and directly reflects the light generated by each group of LED light sources from the transparent glass cover. The transparent glass cover is provided with each small reflector The cover fits the transmissive surface separately.

优选地,所述导热片座底面压触连接有压嵌于光源容纳腔底面的主体外壳上用于将LED光源产生的热量快速导出至散热鳍片各个部分的导热体或导热膜。Preferably, the bottom surface of the heat-conducting sheet seat is press-contacted with a heat-conducting body or a heat-conducting film that is press-embedded on the main body shell on the bottom surface of the light source accommodating cavity for quickly exporting the heat generated by the LED light source to various parts of the heat-dissipating fins.

优选地,所述导热片座的每组LED光源处安装有用于固定小型反光罩的定位座,定位座向上延伸有一位于小型反光罩内部的每组LED光源前侧起聚光作用的凸透镜。Preferably, a positioning seat for fixing a small reflector is installed at each group of LED light sources of the heat-conducting sheet seat, and a convex lens is located on the front side of each group of LED light sources inside the small reflector and serves as a concentrator extending upward from the positioning seat.

优选地,所述主体外壳的光源容纳腔底面一体压铸成型有至少一个便于压嵌安装导热体或铺设导热膜的嵌槽,所述嵌槽呈“八”字形布设,“八”形布设的嵌槽采用至少两个叠套布设,所述导热体或导热膜布满“八”字形嵌槽的内。Preferably, the bottom surface of the light source accommodating cavity of the main body shell is integrally die-casted with at least one slot that is convenient for press-fitting and installing a heat conductor or laying a heat-conducting film. The grooves are arranged in at least two nests, and the heat conductor or the heat conduction film is filled with the inside of the "eight" shaped groove.

优选地,所述导热体为铜质导热管,铜质导热管内还灌注有便于LED光源产生的热量快速导出至散热鳍片各个部分的导热剂。Preferably, the heat conductor is a copper heat pipe, and the copper heat pipe is also filled with a heat conduction agent that facilitates the heat generated by the LED light source to be quickly exported to various parts of the heat dissipation fins.

优选地,所述导热膜为石墨散热膜。Preferably, the heat conduction film is a graphite heat dissipation film.

优选地,所述主体外壳边缘的装配槽还设有与透光玻璃盖配合便于密封固定的防水胶圈。Preferably, the assembly groove on the edge of the main body shell is also provided with a waterproof rubber ring that cooperates with the light-transmitting glass cover to facilitate sealing and fixing.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本实用新型通过一体压铸成型的主体外壳,LED光源安装腔体和散热结构一体成型,结构强度高,密封效果好,进而可以节省原材料,有效降低产品生产成本;同时在主体外壳的光源容纳腔底面一体压铸成型有便于压嵌安装导热体或导热膜的嵌槽,且多个嵌槽呈“八”字形布设,高效地将LED光源产生的热量快速导出至主体外壳下侧外部散热鳍片的各个部分,散热鳍片采用波浪形结构,垂直鳍片方向有几条便于通风的通道,利于自然散热和空气对流,加速散热效果,极大的降低了LED光源的工作温度,使LED光源工作温度长时间保持在50℃以下的工作温度,发光效率提高到95%以上,大大增强泛光效果,可满足多种场合使用,同时有效延缓LED光源的色衰,延长LED光源的使用寿命,增加整个灯具的安全性能和整体使用寿命。The utility model adopts the integral die-casting molding of the main body shell, the LED light source installation cavity and the heat dissipation structure, which have high structural strength and good sealing effect, thereby saving raw materials and effectively reducing product production costs; The one-piece die-casting molding has slots that are convenient for pressing and installing heat conductors or heat-conducting films, and multiple slots are arranged in a "eight" shape, which can efficiently and quickly export the heat generated by the LED light source to each of the external cooling fins on the lower side of the main shell. Partly, the heat dissipation fins adopt a wave-shaped structure, and there are several channels for ventilation in the direction of the vertical fins, which is conducive to natural heat dissipation and air convection, and accelerates the heat dissipation effect, which greatly reduces the working temperature of the LED light source and makes the working temperature of the LED light source long. Keep the working temperature below 50°C for a long time, increase the luminous efficiency to more than 95%, greatly enhance the floodlight effect, and can be used in various occasions. safety performance and overall service life.

同时,光源容纳腔内设有与每组LED光源分别配合并将每组LED光源产生的光线直接从透光玻璃盖反射出去的小型反光罩;通过小型反光罩与每组LED光源配合,可以有效的将LED光源反射到更远的距离,增加灯的探照距离,提高该灯具的照明效果。At the same time, the light source housing chamber is equipped with a small reflector that cooperates with each group of LED light sources and directly reflects the light generated by each group of LED light sources from the transparent glass cover; through the cooperation of the small reflector with each group of LED light sources, it can effectively It can reflect the LED light source to a farther distance, increase the search distance of the lamp, and improve the lighting effect of the lamp.

【附图说明】【Description of drawings】

图1是本实用新型的爆炸结构示意图;Fig. 1 is the explosion structure schematic diagram of the present utility model;

图2是本实用新型小型反光罩、定位座及导热片座的装配关系立体放大示意图;Fig. 2 is a three-dimensional enlarged schematic diagram of the assembly relationship of the small reflector, the positioning seat and the heat conducting sheet seat of the utility model;

图3是本实用新型一组小型反光罩与定位座的连接关系剖视放大示意图。Fig. 3 is a cross-sectional enlarged schematic diagram of the connection relationship between a group of small reflectors and the positioning seat of the present invention.

【具体实施方式】【detailed description】

一种投射LED灯,如图1至图3所示,包括透光玻璃盖1、多组LED光源3、电源盒4、主体外壳5和U形支座架7,所述主体外壳5采用铝型材一体压铸成型,主体外壳前侧一体压铸成型有便于安装多组横竖均匀排列的LED光源3的光源容纳腔50,光源容纳腔50周边的主体外壳边缘一体压铸成型有便于与透光玻璃盖1密封固定安装的装配槽51,其中,装配槽51为双沟槽结构,主体外壳5的装配槽51内还安装有便于与透光玻璃盖1密封连接的防水胶圈6;所述电源盒4安装于主体外壳的光源容纳腔50内,当LED光源采用较大功率时,采用电源盒4设置于主体外壳后侧以利于更好的散热。A projection LED lamp, as shown in Figures 1 to 3, includes a light-transmitting glass cover 1, multiple groups of LED light sources 3, a power supply box 4, a main body shell 5 and a U-shaped support frame 7, and the main body shell 5 is made of aluminum The profile is integrally die-casted, and the front side of the main body shell is integrally die-casted with a light source accommodation cavity 50 that is convenient for installing multiple groups of LED light sources 3 that are uniformly arranged horizontally and vertically. The assembly groove 51 that is sealed and fixedly installed, wherein, the assembly groove 51 is a double-groove structure, and the waterproof rubber ring 6 that facilitates the sealing connection with the light-transmitting glass cover 1 is also installed in the assembly groove 51 of the main body shell 5; the power box 4 It is installed in the light source accommodation chamber 50 of the main body shell. When the LED light source uses relatively high power, the power supply box 4 is arranged on the rear side of the main body shell to facilitate better heat dissipation.

如图1所示,在透光玻璃盖1后侧的光源容纳腔50内设有与每组LED光源3分别配合并将每组LED光源3产生的光线直接从透光玻璃盖1反射出去的小型反光罩2,对应透光玻璃盖1上设有与每个小型反光罩2分别配合将光线分别投射出去的透射面20。在主体外壳5后侧还一体压铸成型有呈波浪形便于LED光源3产生的热量快速散去的散热鳍片52;在主体外壳5前侧光源容纳腔50的底面上设置有导热片座8,导热片座8的平面上安装有多组横竖均匀排列与电源盒电连接的LED光源3;导热片座8底面压触连接有压嵌于光源容纳腔50底面的主体外壳5上用于将LED光源产生的热量快速导出至散热鳍片52各个部分的导热体9或导热膜,其中,导热膜为石墨散热膜,导热体9为铜质导热管,铜质导热管内灌注有便于LED光源产生的热量快速导出至散热鳍片52各个部分的液态混合状导热剂。As shown in FIG. 1 , in the light source accommodation cavity 50 on the rear side of the transparent glass cover 1 , there is a light source that cooperates with each group of LED light sources 3 and directly reflects the light generated by each group of LED light sources 3 from the transparent glass cover 1 . The small reflector 2 corresponds to the translucent glass cover 1 and is provided with a transmissive surface 20 that cooperates with each small reflector 2 to project light respectively. On the rear side of the main body shell 5, there are integral die-casting fins 52 that are wave-shaped to facilitate the rapid dissipation of the heat generated by the LED light source 3; on the bottom surface of the light source accommodation cavity 50 on the front side of the main body shell 5, a heat conducting sheet seat 8 is arranged. There are multiple sets of LED light sources 3 that are evenly arranged horizontally and vertically and electrically connected to the power box on the plane of the heat conducting sheet seat 8; The heat generated by the light source is quickly exported to the heat conductor 9 or the heat conduction film of each part of the heat dissipation fin 52, wherein the heat conduction film is a graphite heat dissipation film, and the heat conductor 9 is a copper heat conduction tube. The heat is quickly exported to the liquid mixed heat conduction agent in each part of the cooling fins 52 .

继续如图1所示,在主体外壳5的光源容纳腔50底面一体压铸成型有两个便于压嵌安装导热体或铺设导热膜的嵌槽53,两个嵌槽53呈“八”形叠套布设,对应导热体9(或导热膜)布满嵌槽53内,Continuing as shown in Figure 1, on the bottom surface of the light source housing cavity 50 of the main body shell 5, there are two slots 53 which are convenient for press-fitting and installing heat conductors or laying heat-conducting films. The two slots 53 are stacked in an "eight" shape. Layout, the corresponding heat conductor 9 (or heat conduction film) is covered in the embedded groove 53,

如图2和图3所示,在导热片座8的每组LED光源处还安装有用于固定小型反光罩2的定位座10,定位座10向上延伸有一位于小型反光罩2内部的每组LED光源3前侧起聚光作用的单面凸透镜100,单面凸透镜100与定位座10底部之间形成镂空的支撑筋。As shown in Figure 2 and Figure 3, a positioning seat 10 for fixing the small reflector 2 is also installed at each group of LED light sources of the heat conducting sheet seat 8, and the positioning seat 10 extends upwards to each group of LEDs located inside the small reflector 2. The front side of the light source 3 is a single-sided convex lens 100 for concentrating light, and a hollow support rib is formed between the single-sided convex lens 100 and the bottom of the positioning seat 10 .

本实用新型的主体外壳5采用LED光源安装腔体和散热结构一体成型,有效提高密封效果,同时节省原材料,有效降低产品生产成本;而在主体外壳5的光源容纳腔50底面一体压铸成型有便于压嵌安装导热体的嵌槽,且导热体布满不同形状的嵌槽内,高效地将LED光源产生的热量快速导出至主体外壳下侧外部采用波浪形结构的散热鳍片各个部分,同时散热鳍片垂直鳍片方向有几条便于通风的通道,极大利于自然散热和空气对流,加速散热效果,极大的降低了LED光源的工作温度,使LED光源工作温度长时间保持在50℃以下的工作温度,发光效率提高到95%以上,大大增强泛光效果,可满足多种场合使用,同时有效延缓LED光源的色衰,延长LED光源的使用寿命,增加整个灯具的安全性能和整体使用寿命。The main body shell 5 of the present utility model adopts the integral molding of the LED light source installation cavity and the heat dissipation structure, which effectively improves the sealing effect, saves raw materials at the same time, and effectively reduces the production cost of the product; The slots of the heat conductors are press-fitted, and the heat conductors are covered with slots of different shapes, which can efficiently and quickly export the heat generated by the LED light source to each part of the heat dissipation fins with a wave-shaped structure outside the lower side of the main shell, and dissipate heat at the same time There are several channels for ventilation in the vertical direction of the fins, which greatly facilitates natural heat dissipation and air convection, accelerates the heat dissipation effect, greatly reduces the working temperature of the LED light source, and keeps the working temperature of the LED light source below 50°C for a long time The working temperature is higher than 95%, and the luminous efficiency is increased to more than 95%, which greatly enhances the floodlight effect and can be used in a variety of occasions. life.

同时,光源容纳腔50内设有与每组LED光源3分别配合并将每组LED光源3产生的光线直接从透光玻璃盖1反射出去的小型反光罩2;通过小型反光罩2与每组LED光源3配合,可以有效的将LED光源反射到更远的距离,增加灯的探照距离,提高该灯具的照明效果。At the same time, the light source housing chamber 50 is provided with a small reflector 2 that cooperates with each group of LED light sources 3 and directly reflects the light generated by each group of LED light sources 3 from the transparent glass cover 1; through the small reflector 2 and each group The cooperation of the LED light source 3 can effectively reflect the LED light source to a farther distance, increase the search distance of the lamp, and improve the lighting effect of the lamp.

以上所述实施例只是为本实用新型的较佳实施例,并非以此限制本实用新型的实施范围,嵌槽形状除了具体实施例中列举的情况外;凡依本实用新型之形状、构造及原理所作的等效变化,均应涵盖于本实用新型的保护范围内。The above-described embodiment is only a preferred embodiment of the present utility model, and is not intended to limit the scope of implementation of the present utility model. The shape of the groove is except the situation enumerated in the specific embodiment; The equivalent changes made by the principle should all be covered within the protection scope of the present utility model.

Claims (7)

1. a projection LED, including transparent glass lid, organizes LED light source, power pack, main body cover more And support saddle frame, it is characterised in that:
Described main body cover uses aluminium section bar integrated die-casting molding, and main body cover front side integral die cast has to be easy to The light source installing LED light source accommodates chamber, and light source accommodates the main body cover edge integrated die-casting of chamber periphery and forms Being easy to seal hard-wired fitting recess with transparent glass lid, on rear side of main body cover, integrated die-casting forms in wave Shape is easy to the radiating fin that the heat of LED light source generation quickly disperses;
It is provided with heat conduction bar, in the plane of heat conduction bar on the bottom surface in light source receiving chamber on front side of described main body cover It is provided with and organizes the LED light source electrically connected with power pack more;
Light source receiving intracavity on rear side of described transparent glass lid is provided with and is respectively cooperating with often group LED light source and will be often The small size back light shield that the light that group LED light source produces directly reflects away from transparent glass lid, described printing opacity glass Glass lid is provided with the transmission plane being respectively cooperating with each small size back light shield.
A kind of projection LED the most according to claim 1, it is characterised in that described conducting strip seat bottom Face pressure is touched to connect has pressure to be embedded on the main body cover of light source receiving bottom surface, chamber for the heat produced by LED light source Quickly derive the heat carrier to radiating fin various piece or heat conducting film.
A kind of projection LED the most according to claim 1 and 2, it is characterised in that described conducting strip Being provided with the positioning seat for fixing small size back light shield at the often group LED light source of seat, positioning seat has upwardly extended One convex lens being positioned at the LED light source front optically focused effect of often organizing within small size back light shield.
A kind of projection LED the most according to claim 2, it is characterised in that described main body cover Light source receiving bottom surface, chamber integrated die-casting forms at least one and is easy to press embedding installation heat carrier or lay heat conducting film Caulking groove, described caulking groove is that "eight" shape is laid, and the caulking groove that " eight " shape is laid uses the nestable laying of at least two, Described heat carrier or heat conducting film are covered with the interior of "eight" shape caulking groove.
A kind of projection LED the most according to claim 4, it is characterised in that described heat carrier is copper Matter heat pipe, be also perfused with in copper heat pipe be easy to LED light source produce heat quickly derive to heat radiating fin The thermal conducting agent of sheet various piece.
A kind of projection LED the most according to claim 4, it is characterised in that described heat conducting film is stone Ink heat dissipation film.
A kind of projection LED the most according to claim 1, it is characterised in that described main body cover limit The fitting recess of edge is additionally provided with to coordinate with transparent glass lid to be easy to seal fixing waterproof apron.
CN201620108005.0U 2016-02-03 2016-02-03 Throw LED lamp Expired - Lifetime CN205655158U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107813962A (en) * 2017-12-08 2018-03-20 中国科学院长春光学精密机械与物理研究所 Flash load system, load the satellite and active visual method of flicker load system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107813962A (en) * 2017-12-08 2018-03-20 中国科学院长春光学精密机械与物理研究所 Flash load system, load the satellite and active visual method of flicker load system

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