CN204806345U - LED lamp heat abstractor - Google Patents

LED lamp heat abstractor Download PDF

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Publication number
CN204806345U
CN204806345U CN201520297676.1U CN201520297676U CN204806345U CN 204806345 U CN204806345 U CN 204806345U CN 201520297676 U CN201520297676 U CN 201520297676U CN 204806345 U CN204806345 U CN 204806345U
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heat
light source
heat conduction
conduction sheet
led light
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赵反彪
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Zhuhai Weilun Energy-Saving Technology Co Ltd
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Zhuhai Weilun Energy-Saving Technology Co Ltd
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Abstract

本实用新型提供一种LED灯散热装置,包括透光玻璃盖、反光罩、LED光源、电源盒和主体外壳,所述主体外壳采用铝型材一体压铸成型,主体外壳前侧一体压铸成型有光源容纳腔,主体外壳后侧一体压铸成型有呈波浪形的散热鳍片;所述主体外壳前侧光源容纳腔的底面上设置固定有导热片座,导热片座的平面上安装有LED光源,导热片座底面压触连接有压嵌于光源容纳腔底面的主体外壳上的导热体或导热片;光源容纳腔底面一体压铸成型有便于压嵌安装导热体或\和导热片的嵌槽,通过一体压铸成型的主体外壳和快速散热的导热体或\和导热片,有效降低生产成本,且将LED光源产生的热量快速导出至散热鳍片各个部分,降低LED光源的工作温度,延长使用寿命。

The utility model provides a heat dissipation device for an LED lamp, which includes a light-transmitting glass cover, a reflector, an LED light source, a power supply box and a main body shell. cavity, the rear side of the main body shell is integrally die-casted with wavy heat dissipation fins; the bottom surface of the light source accommodation cavity on the front side of the main body shell is fixed with a heat conduction sheet seat, and an LED light source and heat conduction sheet are installed on the plane of the heat conduction sheet seat The bottom surface of the seat is press-contacted with a heat conductor or heat conduction sheet pressed on the main shell of the bottom surface of the light source accommodating cavity; the bottom surface of the light source accommodating cavity is integrally die-casted with a slot that is convenient for pressing and installing the heat conductor or \and heat conduction sheet, through integral die-casting The formed main body shell and fast heat dissipation heat conductor or \ and heat conduction sheet can effectively reduce the production cost, and quickly export the heat generated by the LED light source to each part of the heat dissipation fin, reduce the working temperature of the LED light source, and prolong the service life.

Description

LED灯散热装置LED light cooling device

【技术领域】【Technical field】

本实用新型涉及半导体照明技术,尤其涉及LED灯散热装置。The utility model relates to semiconductor lighting technology, in particular to a heat dissipation device for an LED lamp.

【背景技术】【Background technique】

传统的泛光灯,其光源大多采用功率为400-2000W左右的钨丝灯泡、水银灯、碘钨灯或者高压钠灯等,制成的泛光灯粗大笨重、耗电量大、维修费用高,环境污染严重,色彩效果差强人意。目前,随着科技的发展,LED光源被认为第四代照明光源,LED光源凭借发光效率高、低电耗、不需高压、安全性高等优点,已被广泛的应用在各种照明领域,特别是路灯的应用中已经成为城市夜生活不可或缺的照明工具,一般路灯需要长时间的工作,甚至在是暴风、雨、雪等恶劣的天气下长时间的工作,同时对路灯照射到地面的亮度有明确要求,LED光源满足以上要求,然而LED光源的功率越高,发热量就越大,特别是由于LED光源散热的不足,造成LED光源常常工作在80℃温度下,发光效率往往只有70%~80%,长时间工作还容易造成LED光源色衰;严重时造成LED光源内的温度过高,造成烧毁电路板、照明芯片或者其他电子元件,严重缩短了LED光源的工作寿命。Most of the traditional floodlights use tungsten filament bulbs, mercury lamps, iodine-tungsten lamps or high-pressure sodium lamps with a power of about 400-2000W as the light source. Pollution is serious, and the color effect is unsatisfactory. At present, with the development of science and technology, LED light sources are considered as the fourth generation of lighting sources. LED light sources have been widely used in various lighting fields due to their advantages such as high luminous efficiency, low power consumption, no need for high voltage, and high safety. In the application of street lamps, it has become an indispensable lighting tool for urban nightlife. Generally, street lamps need to work for a long time, even in severe weather such as storms, rain, and snow. There are clear requirements, and the LED light source meets the above requirements. However, the higher the power of the LED light source, the greater the calorific value, especially due to the lack of heat dissipation of the LED light source, the LED light source often works at a temperature of 80°C, and the luminous efficiency is often only 70%. ~80%, working for a long time will easily lead to color decay of the LED light source; in severe cases, the temperature inside the LED light source will be too high, resulting in burning circuit boards, lighting chips or other electronic components, which seriously shortens the working life of the LED light source.

【实用新型内容】【Content of utility model】

本实用新型提供一种结构简单、安装方便,尺寸小、散热快、热点温度低,有效延缓LED光衰时间,提高发光效率和降低生产成本的LED灯散热装置。The utility model provides an LED lamp cooling device with simple structure, convenient installation, small size, fast heat dissipation, low hot spot temperature, effectively delaying LED light decay time, improving luminous efficiency and reducing production cost.

为了实现上述实用新型目的,本实用新型采用的技术方案是:In order to realize above-mentioned utility model purpose, the technical scheme that the utility model adopts is:

LED灯散热装置,包括透光玻璃盖、反光罩、LED光源、电源盒和主体外壳,所述主体外壳采用铝型材一体压铸成型,主体外壳前侧一体压铸成型有便于安装LED光源和反光罩的光源容纳腔,主体外壳后侧一体压铸成型有呈波浪形便于LED光源产生的热量快速散去的散热鳍片;所述主体外壳前侧光源容纳腔的底面上设置固定有导热片座,导热片座的平面上安装有与电源盒电连接的LED光源,导热片座底面压触连接有压嵌于光源容纳腔底面的主体外壳上用于将LED光源产生的热量快速导出至散热鳍片各个部分的导热体或导热片;所述主体外壳的光源容纳腔底面一体压铸成型有便于压嵌安装导热体或\和导热片的嵌槽,所述嵌槽按至少两个“八”字形状由内到外的依次叠加半包围设置、或按多个直线状由导热片座向四周发散设置。LED lamp cooling device, including light-transmitting glass cover, reflector, LED light source, power supply box and main body shell. The light source accommodation cavity, the rear side of the main body shell is integrally die-casted with wavy heat dissipation fins to facilitate the rapid dissipation of the heat generated by the LED light source; the bottom surface of the light source accommodation cavity on the front side of the main body shell is fixed with a heat conducting sheet seat, and the heat conducting sheet The LED light source electrically connected to the power supply box is installed on the plane of the seat, and the bottom surface of the heat conduction sheet seat is press-contacted with the main shell that is embedded in the bottom surface of the light source housing cavity to quickly export the heat generated by the LED light source to each part of the heat dissipation fin. The heat conductor or heat conduction sheet; the bottom surface of the light source housing cavity of the main body shell is integrally die-casted with a slot for the installation of the heat conduction body or \and the heat conduction sheet, and the slot is formed by at least two "eight" shapes The outer half-surrounding arrangement is superimposed sequentially, or the arrangement is divergent from the heat conduction sheet seat to the surroundings in a plurality of straight lines.

优选地,所述导热体、导热片和导热片座对应的光源容纳腔底面上一体压铸成型向后侧凸起一定厚度便于布设嵌槽的凸起部。Preferably, the heat conductor, the heat conduction sheet and the bottom surface of the light source accommodation cavity corresponding to the heat conduction sheet seat are integrally die-casted to protrude to the rear side with a certain thickness to facilitate the arrangement of the raised portion of the embedding groove.

优选地,所述导热体为铜质导热管。Preferably, the heat conductor is a copper heat pipe.

优选地,所述导热片为铜质条状散热片。Preferably, the heat conduction fins are strip-shaped copper fins.

优选地,所述铜质导热管内还灌注有便于LED光源产生的热量快速导出至散热鳍片各个部分的导热剂。Preferably, the copper heat pipe is also filled with a heat conducting agent that facilitates the rapid conduction of heat generated by the LED light source to various parts of the heat dissipation fins.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本实用新型通过一体压铸成型的主体外壳,LED光源安装腔体和散热结构一体成型,结构强度高,密封效果好,进而可以节省原材料,有效降低产品生产成本;同时在主体外壳的光源容纳腔底面一体压铸成型有便于压嵌安装导热体或\和导热片的嵌槽,嵌槽按至少两个“八”字形状由内到外的依次叠加半包围设置、或按多个直线状由导热片座向四周发散设置;且导热体、或导热片、或导热体与导热片组合布满嵌槽内,即根据散热需要,嵌槽内可以全部安装导热体,或者嵌槽内全部安装导热片,或者嵌槽内采用导热体与导热片混合搭配安装;这样,导热体和导热片高效地将LED光源产生的热量快速导出至主体外壳下侧外部散热鳍片的各个部分,散热鳍片采用波浪形结构,垂直鳍片方向有几条便于通风的通道,利于自然散热和空气对流,加速散热效果,极大的降低了LED光源的工作温度,使LED光源工作温度长时间保持在50℃以下的工作温度,发光效率提高到95%以上,大大增强泛光效果,可满足多种场合使用,同时有效延缓LED光源的色衰,延长LED光源的使用寿命,增加整个灯具的安全性能和整体使用寿命。The utility model adopts the integral die-casting molding of the main body shell, the LED light source installation cavity and the heat dissipation structure, which have high structural strength and good sealing effect, thereby saving raw materials and effectively reducing product production costs; The one-piece die-casting is equipped with slots that are convenient for pressing and installing heat conductors or \and heat conduction sheets. The slots are arranged in a sequence of at least two "eight" shapes from the inside to the outside, or are surrounded by heat conduction sheets in a plurality of straight lines. The seat is set to diverge around; and the heat conductor, or heat conduction sheet, or the combination of heat conduction body and heat conduction sheet is covered in the slot, that is, according to the heat dissipation requirements, all heat conductors can be installed in the slot, or all heat conduction sheets can be installed in the slot. Or mix and match heat conductors and heat conduction fins in the slots; in this way, heat conductors and heat conduction fins can efficiently and quickly export the heat generated by the LED light source to various parts of the external heat dissipation fins on the lower side of the main shell, and the heat dissipation fins are wavy. Structure, there are several channels for ventilation in the direction of the vertical fins, which is conducive to natural heat dissipation and air convection, accelerates the heat dissipation effect, greatly reduces the working temperature of the LED light source, and keeps the working temperature of the LED light source below 50°C for a long time. The temperature and luminous efficiency are increased to more than 95%, which greatly enhances the floodlight effect and can be used in various occasions. At the same time, it can effectively delay the color decay of the LED light source, prolong the service life of the LED light source, and increase the safety performance and overall service life of the entire lamp.

同时,LED光源可以贴装单一颜色的发光二极管组件(LED),也可以安装三合一颜色的发光二极管组件(LED),泛光的发光强度和色调可以通过电子电路控制与调配,能够形成缤纷绚丽的色彩,大大增强光线效果。At the same time, the LED light source can be mounted with single-color light-emitting diode components (LEDs), or three-in-one color light-emitting diode components (LEDs). Brilliant colors, greatly enhance the light effect.

【附图说明】【Description of drawings】

图1是本实用新型实施例一的爆炸结构示意图;Fig. 1 is a schematic diagram of the explosion structure of Embodiment 1 of the utility model;

图2是本实用新型实施例一主体外壳具有双“八”字形嵌槽结构且向后侧凸起一定厚度的凸起部便于布设嵌槽的俯视放大示意图;Fig. 2 is an enlarged top view schematic diagram of a main body shell of an embodiment of the utility model having a double "eight"-shaped slot structure and a raised portion with a certain thickness protruding to the rear side to facilitate the placement of slots;

图3是图2中主体外壳的截面结构放大示意图;Fig. 3 is an enlarged schematic diagram of the cross-sectional structure of the main body shell in Fig. 2;

图4是图2中主体外壳的立体放大示意图;Fig. 4 is a three-dimensional enlarged schematic view of the main body shell in Fig. 2;

图5是本实用新型实施例二主体外壳具有弧向散射分布嵌槽结构的俯视放大示意图。Fig. 5 is an enlarged schematic top view of the main body shell of the second embodiment of the present invention having an arc scattering distribution embedded groove structure.

【具体实施方式】【Detailed ways】

实施例一Embodiment one

LED灯散热装置,如图1至图4所示,包括透光玻璃盖1、反光罩2、LED光源3、电源盒4和主体外壳5,所述主体外壳5采用铝型材一体压铸成型,主体外壳5前侧一体压铸成型有便于安装LED光源3和反光罩2的光源容纳腔50,光源容纳腔50周边的主体外壳边缘一体压铸成型有便于与透光玻璃盖1密封固定安装的装配槽51,其中,装配槽51为双沟槽结构;主体外壳5的装配槽51内还安装有便于与透光玻璃盖1密封连接的防水胶圈6;所述电源盒4安装于主体外壳的光源容纳腔50内,当LED光源采用较大功率时采用电源盒4设置于主体外壳后侧以利于更好的散热;在主体外壳5两侧还设有一便于灯体固定的U型支架7。The LED light heat dissipation device, as shown in Figures 1 to 4, includes a light-transmitting glass cover 1, a reflector 2, an LED light source 3, a power supply box 4, and a main body shell 5. The main body shell 5 is formed by integral die-casting of aluminum profiles, and the main body The front side of the housing 5 is integrally die-casted with a light source accommodation chamber 50 for easy installation of the LED light source 3 and the reflector 2, and the edge of the main body housing around the light source accommodation chamber 50 is integrally die-casted with an assembly groove 51 for sealing and fixing with the light-transmitting glass cover 1 , wherein, the assembly groove 51 is a double-groove structure; the assembly groove 51 of the main body shell 5 is also installed with a waterproof rubber ring 6 for sealing connection with the light-transmitting glass cover 1; the power box 4 is installed in the light source of the main shell In the cavity 50, when the LED light source adopts higher power, the power supply box 4 is arranged on the rear side of the main body shell to facilitate better heat dissipation; a U-shaped bracket 7 for fixing the lamp body is also provided on both sides of the main body shell 5.

继续如图1至图4所示,主体外壳5后侧一体压铸成型有呈波浪形便于LED光源3产生的热量快速散去的散热鳍片52;在主体外壳5前侧光源容纳腔50的底面上设置固定有导热片座8,导热片座8的平面上安装有与电源盒4电连接的LED光源3,导热片座8底面压触连接有压嵌于光源容纳腔50底面的主体外壳5上用于将LED光源产生的热量快速导出至散热鳍片52各个部分的导热体9和导热片10,其中,导热体9为铜质导热管,铜质导热管内灌注有便于LED光源产生的热量快速导出至散热鳍片52各个部分的液态混合状导热剂,导热片10为铜质条状散热片;在主体外壳5的光源容纳腔50底面一体压铸成型有便于压嵌安装导热体9和导热片10的嵌槽53,嵌槽53采用两个“八”字形状由内到外的依次叠加半包围设置,导热体9嵌压布满于嵌槽53中心的“八”字形状槽内,导热片10分别嵌压布满于导热体9两侧的“八”字形状槽内。对应导热体9“八”字形的嵌槽53内,所述导热体9和导热片座8对应的光源容纳腔50底面上一体压铸成型的向后侧凸起一定厚度便于布设嵌槽的凸起部54。Continuing as shown in Figures 1 to 4, the rear side of the main body shell 5 is integrally die-casted with wavy heat dissipation fins 52 that facilitate the rapid dissipation of the heat generated by the LED light source 3; The heat conduction sheet seat 8 is fixed on the top, and the LED light source 3 electrically connected to the power supply box 4 is installed on the plane of the heat conduction sheet seat 8. The bottom surface of the heat conduction sheet seat 8 is press-contacted with the main body shell 5 that is embedded in the bottom surface of the light source accommodation cavity 50. The heat conductor 9 and the heat conduction sheet 10 are used to quickly export the heat generated by the LED light source to the various parts of the heat dissipation fins 52, wherein the heat conductor 9 is a copper heat pipe, and the copper heat pipe is filled with the heat generated by the LED light source. The liquid mixed heat conduction agent that is quickly exported to each part of the heat dissipation fin 52, the heat conduction fin 10 is a copper strip heat sink; the bottom surface of the light source accommodation cavity 50 of the main body shell 5 is integrally die-casted to facilitate the installation of the heat conductor 9 and the heat conduction The slot 53 of the sheet 10 is arranged in two "eight" shapes that are stacked and semi-surrounded sequentially from the inside to the outside, and the heat conductor 9 is embedded and pressed in the "eight" shaped groove at the center of the slot 53. The heat conducting sheets 10 are respectively embedded and filled in the "eight" shaped grooves on both sides of the heat conducting body 9 . Corresponding to the "eight"-shaped embedding groove 53 of the heat conductor 9, the bottom surface of the light source receiving chamber 50 corresponding to the heat conductor 9 and the heat conduction sheet seat 8 is integrally die-cast and formed to protrude to the rear side with a certain thickness to facilitate the arrangement of the embossment of the embedding groove. Section 54.

导热片座底面压触连接有压嵌于光源容纳腔底面的主体外壳上用于将LED光源产生的热量快速导出至散热鳍片各个部分的导热体或导热片;所述主体外壳的光源容纳腔底面一体压铸成型有便于压嵌安装导热体或\和导热片的嵌槽,所述嵌槽按至少两个“八”字形状由内到外的依次叠加半包围设置、或按多个直线状由导热片座向四周发散设置。The bottom surface of the heat-conducting sheet seat is press-contacted with a heat-conducting body or heat-conducting sheet that is embedded in the main body shell on the bottom surface of the light source housing cavity and is used to quickly export the heat generated by the LED light source to each part of the heat dissipation fin; the light source housing cavity of the main body shell The bottom surface is integrally die-casted with slots that are convenient for pressing and installing heat conductors or \and heat conduction sheets. The slots are arranged in a sequence of at least two "eight" shapes from the inside to the outside, or arranged in a plurality of straight lines. It is arranged to diverge from the heat conduction sheet seat to the surroundings.

实施例二Embodiment two

其中,如图5所示,与图1至图4中主体外壳5上嵌槽53设置方式的不同之处在于,所述嵌槽按五个直线状由导热片座向四周发散设置,导热体9嵌压布满于嵌槽53中心的三个直线槽内,导热片10分别嵌压布满于导热体9两侧的两个直线槽内,同样便于LED光源产生的热量快速导出至散热鳍片各个部分。Wherein, as shown in Fig. 5, the difference from the arrangement of the slot 53 on the main body shell 5 in Figs. 9 is embedded in the three linear grooves in the center of the embedded groove 53, and the heat conduction sheet 10 is respectively embedded in the two linear grooves on both sides of the heat conductor 9, which is also convenient for the heat generated by the LED light source to be quickly exported to the heat dissipation fins parts of the film.

本实用新型的导热体9和导热片10布满不同形状的嵌槽内,高效地将LED光源产生的热量快速导出至主体外壳下侧外部采用波浪形结构的散热鳍片各个部分,同时散热鳍片垂直鳍片方向有几条便于通风的通道,极大利于自然散热和空气对流,加速散热效果,极大的降低了LED光源的工作温度,使LED光源工作温度长时间保持在50℃以下的工作温度,发光效率提高到95%以上,大大增强泛光效果,可满足多种场合使用,同时有效延缓LED光源的色衰,延长LED光源的使用寿命,增加整个灯具的安全性能和整体使用寿命。The heat conductor 9 and the heat conduction sheet 10 of the utility model are covered with different shapes of embedded grooves, and efficiently and quickly export the heat generated by the LED light source to each part of the heat dissipation fins with a wave-shaped structure outside the lower side of the main body shell, and at the same time the heat dissipation fins There are several channels for ventilation in the vertical direction of the fins, which greatly facilitates natural heat dissipation and air convection, accelerates the heat dissipation effect, greatly reduces the working temperature of the LED light source, and keeps the working temperature of the LED light source below 50°C for a long time. The working temperature and luminous efficiency are increased to more than 95%, which greatly enhances the floodlight effect and can be used in various occasions. At the same time, it effectively delays the color fading of the LED light source, prolongs the service life of the LED light source, and increases the safety performance and overall service life of the entire lamp. .

以上所述实施例只是为本实用新型的较佳实施例,并非以此限制本实用新型的实施范围,嵌槽形状除了具体实施例中列举的情况外;凡依本实用新型之形状、构造及原理所作的等效变化,均应涵盖于本实用新型的保护范围内。The above-described embodiment is only a preferred embodiment of the present utility model, and is not intended to limit the scope of implementation of the present utility model. The shape of the groove is except the situation enumerated in the specific embodiment; The equivalent changes made by the principle should all be covered within the protection scope of the present utility model.

Claims (5)

1.LED灯散热装置,包括透光玻璃盖、反光罩、LED光源、电源盒和主体外壳,其特征在于:1. LED light heat dissipation device, including light-transmitting glass cover, reflector, LED light source, power supply box and main body shell, characterized in that: 所述主体外壳采用铝型材一体压铸成型,主体外壳前侧一体压铸成型有便于安装LED光源和反光罩的光源容纳腔,主体外壳后侧一体压铸成型有呈波浪形便于LED光源产生的热量快速散去的散热鳍片;The main body shell is formed by integral die-casting of aluminum profiles. The front side of the main body shell is integrally die-casted with a light source accommodation cavity for easy installation of LED light sources and reflectors. to the cooling fins; 所述主体外壳前侧光源容纳腔的底面上设置固定有导热片座,导热片座的平面上安装有与电源盒电连接的LED光源,导热片座底面压触连接有压嵌于光源容纳腔底面的主体外壳上用于将LED光源产生的热量快速导出至散热鳍片各个部分的导热体或导热片;The bottom surface of the light source accommodation chamber at the front side of the main body shell is provided with a heat conduction sheet seat fixed on the plane of the heat conduction sheet seat is installed with an LED light source electrically connected to the power supply box, and the bottom surface of the heat conduction sheet seat is press-contacted and embedded in the light source accommodation chamber. The main shell on the bottom surface is used to quickly export the heat generated by the LED light source to the heat conductor or heat conduction sheet of each part of the heat dissipation fin; 所述主体外壳的光源容纳腔底面一体压铸成型有便于压嵌安装导热体或\和导热片的嵌槽,所述嵌槽按至少两个“八”字形状由内到外的依次叠加半包围设置、或按多个直线状由导热片座向四周发散设置。The bottom surface of the light source housing chamber of the main body shell is integrally die-casted with a slot for the installation of heat conductors or \and heat conduction sheets. The slots are stacked and semi-surrounded by at least two "eight" shapes from the inside to the outside. set, or set in a plurality of straight lines diverging from the heat conduction sheet seat to the surroundings. 2.根据权利要求1所述的LED灯散热装置,其特征在于,所述导热体、导热片和导热片座对应的光源容纳腔底面上一体压铸成型向后侧凸起一定厚度便于布设嵌槽的凸起部。2. The heat dissipation device for LED lamps according to claim 1, characterized in that, the bottom surface of the light source accommodation chamber corresponding to the heat conductor, the heat conduction sheet and the heat conduction sheet seat is integrally die-cast and formed to protrude to the rear side with a certain thickness to facilitate the layout of embedding grooves of the bulge. 3.根据权利要求1或2所述的LED灯散热装置,其特征在于,所述导热体为铜质导热管。3. The LED lamp heat dissipation device according to claim 1 or 2, characterized in that, the heat conductor is a copper heat pipe. 4.根据权利要求1或2所述的LED灯散热装置,其特征在于,所述导热片为铜质条状散热片。4. The heat dissipation device for LED lamps according to claim 1 or 2, characterized in that, the heat conducting fins are strip-shaped copper fins. 5.根据权利要求3所述的LED灯散热装置,其特征在于,所述铜质导热管内还灌注有便于LED光源产生的热量快速导出至散热鳍片各个部分的导热剂。5 . The heat dissipation device for LED lamps according to claim 3 , wherein the copper heat pipe is also filled with a heat conducting agent that facilitates the heat generated by the LED light source to be quickly exported to various parts of the heat dissipation fins. 6 .
CN201520297676.1U 2015-05-08 2015-05-08 LED lamp heat abstractor Expired - Lifetime CN204806345U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108758556A (en) * 2018-06-26 2018-11-06 常州星宇车灯股份有限公司 A kind of car light and car light cooling device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108758556A (en) * 2018-06-26 2018-11-06 常州星宇车灯股份有限公司 A kind of car light and car light cooling device

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