CN205652918U

CN205652918U - Enameled wire winding device and system

Info

Publication number: CN205652918U
Application number: CN201620244703.3U
Authority: CN
Inventors: 范志强
Original assignee: Wuhan Brothers Electrical Co Ltd
Current assignee: Wuhan Brothers Electrical Co Ltd
Priority date: 2016-03-28
Filing date: 2016-03-28
Publication date: 2016-10-19
Anticipated expiration: 2026-03-28

Abstract

The utility model relates to an enameled wire winding device and system, its device be including base, two fixed columns, pivot, wire reel, tension determine module and lead frames, two fixed column vertical fixations on the base, the both ends of pivot respectively detachable setting on two fixed columns, but and the pivot free rotation, the wire reel suit is in the pivot and can be along with the pivot is together rotated, tension determine module includes two tensile tension sensor of real -time detection enameled wire, and two tension sensor set up both ends and pivot junction two pivots respectively to the wire reel is the tension that the enameled wire receives size when the wire winding. The utility model discloses an enameled wire winding device machine system drives the wire reel through the pivot and rotates, realizes the automatic wire winding of enameled wire, has improved production efficiency greatly, at the tension that the automatic wire -wound while can the real -time detection enameled wire receives, is convenient for according to the tension that the enameled wire receives and combines external control device realization constant force to wind for the product is more pleasing to the eye.

Description

A kind of enamel-covered wire Winder and system

Technical field

This utility model relates to technical field of cables, particularly relates to a kind of enamel-covered wire Winder and system.

Background technology

In the production process of enamel-covered wire, coiling is a very important link.Prior art uses Winder can to produce enamel-covered wire turn to volume formed finished product, but due to for enamel-covered wire Winding process controls the best, and the enamel-covered wire degree of tightness causing coiling is inconsistent, and uniformity coefficient is inconsistent, and this is not Only affect the quality of product, have an effect on the attractive in appearance of entire volume enamel-covered wire simultaneously, especially when producing in enormous quantities, The discordance of product is clearly.

Summary of the invention

Technical problem to be solved in the utility model is for above-mentioned the deficiencies in the prior art, it is provided that a kind of Enamel-covered wire Winder and system.

The technical scheme that this utility model solves above-mentioned technical problem is as follows: a kind of enamel-covered wire Winder, Including base, two fixing posts, rotating shaft, wire spool, tension force detection components and lead frame, described in two Fixing post is vertically set on described base, and what the two ends of described rotating shaft were the most detachable is arranged on two On described fixing post, and described rotating shaft is free to rotate, described wire spool be sleeved in described rotating shaft and Together can rotate along with described rotating shaft；Described tension force detection components includes two real-time detection enamel-covered wire tension force Tension pick-up, two described tension pick-ups are separately positioned on two described fixing posts and described turn The junction of axle, and detect described wire spool Tensity size suffered by enamel-covered wire when coiling；Described lead frame Being arranged on the side in region between two described fixing posts, the top of described lead frame is provided with free to rotate Guide roller.

The beneficial effects of the utility model are: a kind of enamel-covered wire Winder of the present utility model, by institute Stating rotating shaft drives described wire spool to rotate, it is achieved enamel-covered wire automatic winding, substantially increases production efficiency, Reduce production cost, and the tension force suffered by enamel-covered wire can be detected while automatic winding in real time, It is easy to according to tension force suffered by enamel-covered wire and combines external control devices and realize constant force coiling so that product is more Attractive in appearance.

On the basis of technique scheme, this utility model can also do and improve as follows:

Further: on two described fixing posts, be equipped with axis hole, it is provided with in described axis hole and matches with it Bearing, the two ends of described rotating shaft are each passed through the described tension pick-up of correspondence, and are set by described bearing Put on two described fixing posts.

Above-mentioned further scheme provides the benefit that: when can reduce described axis of rotation by the way Frictional force, effectively reduce energy consumption, furthermore it is also possible to reduce the abrasion of described rotating shaft, extend its use Life-span.

Further: the contour setting of axis hole on two described fixing posts, and described rotating shaft is horizontally disposed with.

Above-mentioned further scheme provides the benefit that: by described mode so that the rotation of described rotating shaft More steady, it is to avoid to be to occur rocking in described wire spool coiling, improve enamel-covered wire around line mass.

Further: described rotating shaft and the contour setting of described guide roller.

Above-mentioned further scheme provides the benefit that: can reduce enamel-covered wire by the way in coiling Swing up and down, improve around present quality.

Further: guide roller is provided with fish line conductor groove.

Above-mentioned further scheme provides the benefit that: by described metallic channel so that be wound on described around Enamel-covered wire marshalling on drum, attractive in appearance, uniform, substantially increase the quality of product.

Further: the degree of depth of described metallic channel is 2-2.5 times of enamel-covered wire diameter.

Above-mentioned further scheme provides the benefit that: be possible to prevent by the degree of depth controlling described metallic channel During coiling, enamel-covered wire is deviate from from described metallic channel, it is impossible to according to described metallic channel wire direction all with Coiling.

This utility model additionally provides a kind of enamel-covered wire coil winding system, including drive mechanism, feedback control machine Structure and described enamel-covered wire Winder, described drive mechanism is connected with described rotating shaft transmission and drives described Wire spool rotates, and described feedback control strategies is electric with described drive mechanism and described tension force detection components respectively Connect, and according to the output of drive mechanism described in the output control of described tension force detection components, with really When protecting coiling, constant tension suffered by enamel-covered wire is in set point.

Further: also to include display, described display electrically connects with described tension force detection components and real-time Tension force suffered by display enamel-covered wire.

Above-mentioned further scheme provides the benefit that: can show described enamel-cover in real time by described display Tension force suffered by line, convenient directly perceived, it is simple to operator grasp in real time and regulate, strictly control coiling matter Amount.

A kind of enamel-covered wire coil winding system of the present utility model, can detect paint while automatic winding in real time Tension force suffered by envelope curve, by tension force suffered by detection enamel-covered wire in real time, and by feedback control strategies according to paint Tension force suffered by envelope curve controls the rotating speed of rotating shaft in real time, it is achieved during coiling, enamel-covered wire is by force homeostasis, significantly Improve the homogeneity of product of enamel-covered wire so that product is more attractive in appearance.

Accompanying drawing explanation

Fig. 1 is a kind of enamel-covered wire Winder front view of the present utility model；

Fig. 2 is a kind of enamel-covered wire Winder side view of the present utility model；

Fig. 3 is a kind of enamel-covered wire coil winding system structural representation of the present utility model.

In accompanying drawing, the list of parts representated by each label is as follows:

1, base, 2, fixing post, 3, rotating shaft, 4, wire spool, 5, tension force detection components, 6, lead Coil holder, 7, tension pick-up, 8, guide roller.

101, drive mechanism, 102, feedback control strategies, 103, enamel-covered wire Winder.

Detailed description of the invention

Being described principle of the present utility model and feature below in conjunction with accompanying drawing, example is served only for solving Release this utility model, be not intended to limit scope of the present utility model.

As shown in Figure 1, 2, a kind of enamel-covered wire Winder structural representation, solid including base 1, two Fixed column 2, rotating shaft 3, wire spool 4, tension force detection components 5 and lead frame 6, two described fixing posts 2 Being vertically set on described base 1, what the two ends of described rotating shaft 3 were the most detachable is arranged on two institutes Stating on fixing post 2, and described rotating shaft 3 is free to rotate, described wire spool 4 is sleeved on described rotating shaft 3 Go up and together can rotate along with described rotating shaft 3；Described tension force detection components 5 includes two real-time detections The tension pick-up 7 of enamel-covered wire tension force, two described tension pick-ups 7 be separately positioned on two described solid With the junction of described rotating shaft 3 on fixed column 2, and detect described wire spool 4 when coiling suffered by enamel-covered wire Tensity size；Described lead frame 6 is arranged on the side in region between two described fixing posts 2, described in lead The top of coil holder 6 is provided with guide roller 8 free to rotate.

In the present embodiment, two described fixing posts 2 are equipped with axis hole, are provided with and its phase in described axis hole The bearing of coupling, the two ends of described rotating shaft 3 are each passed through opening of correspondence by the two ends of described bearing respectively Force transducer 7, and be arranged on two described fixing posts 2 by described bearing.By the way may be used To reduce frictional force when described rotating shaft 9 rotates, effectively reduce energy consumption, furthermore it is also possible to reduce described The abrasion of rotating shaft 9, extends its service life.

Preferably, the contour setting of axis hole on two described fixing posts 2, and described rotating shaft 9 is horizontally disposed with. By described mode so that the rotation of described rotating shaft 9 is more steady, it is to avoid described wire spool 4 around Line is to occur rocking, improve enamel-covered wire around line mass.

Preferably, described rotating shaft 3 and the described contour setting of guide roller 8.Can reduce by the way Enamel-covered wire swinging up and down in coiling, improves around present quality.

Preferably, guide roller 8 is provided with fish line conductor groove.By described metallic channel so that coiling Enamel-covered wire marshalling on described wire spool 4, attractive in appearance, uniform, substantially increase the quality of product.

Preferably, the degree of depth of described metallic channel is 2-2.5 times of enamel-covered wire diameter.Lead described in controlling The degree of depth of wire casing is possible to prevent when coiling, and enamel-covered wire is deviate from from described metallic channel, it is impossible to according to described The wire direction of metallic channel is all and coiling.

As in figure 2 it is shown, this utility model additionally provides a kind of enamel-covered wire coil winding system, including drive mechanism 101, feedback control strategies 102 and described enamel-covered wire Winder 103, described drive mechanism 101 It is in transmission connection with described rotating shaft 3 and drives described wire spool 4 to rotate, described feedback control strategies 102 points Do not electrically connect with described drive mechanism 101 and described tension force detection components 5, and detect according to described tension force The output of drive mechanism 101 described in the output control of assembly 5, during to guarantee coiling suffered by enamel-covered wire Constant tension is in set point.

Preferably, this utility model additionally provides a kind of enamel-covered wire coil winding system and also includes display 104, Described display 104 electrically connects with described tension force detection components 5 and shows tension force suffered by enamel-covered wire in real time. The tension force suffered by described enamel-covered wire can be shown in real time by described display, convenient directly perceived, it is simple to operation Personnel grasp in real time and regulate, strictly control around line mass.

The foregoing is only preferred embodiment of the present utility model, not in order to limit this utility model, all Within spirit of the present utility model and principle, any modification, equivalent substitution and improvement etc. made, all Within protection domain of the present utility model should be included in.

Claims

1. an enamel-covered wire Winder, it is characterised in that: include base (1), two fixing posts (2), Rotating shaft (3), wire spool (4), tension force detection components (5) and lead frame (6), two described solid Fixed column (2) is vertically set on described base (1), and the two ends of described rotating shaft (3) are the most detachable Being arranged on two described fixing posts (2) of formula, and described rotating shaft (3) is free to rotate, described around Drum (4) is sleeved on described rotating shaft (3) and above and together can rotate along with described rotating shaft (3)；

Described tension force detection components (5) includes the tension pick-up (7) of two real-time detection enamel-covered wire tension force, Two described tension pick-ups (7) are separately positioned on two described fixing posts (2) and described rotating shaft (3) Junction, and detect described wire spool (4) Tensity size suffered by enamel-covered wire when coiling；

Described lead frame (6) is arranged on the side in region between two described fixing posts (2), described in lead The top of coil holder (6) is provided with guide roller (8) free to rotate.

A kind of enamel-covered wire Winder, it is characterised in that: described in two It is equipped with axis hole on fixing post (2), in described axis hole, is provided with the bearing matched with it, described rotating shaft (3) two ends are each passed through the described tension pick-up (7) of correspondence, and are arranged on by described bearing On two described fixing posts (2).

A kind of enamel-covered wire Winder, it is characterised in that: described in two Fix the contour setting of axis hole on post (2), and described rotating shaft (3) is horizontally disposed with.

4. according to enamel-covered wire Winder a kind of described in any one of claims 1 to 3, it is characterised in that: Described rotating shaft (3) and described guide roller (8) contour setting.

5. according to enamel-covered wire Winder a kind of described in any one of claims 1 to 3, it is characterised in that: Guide roller (8) is provided with fish line conductor groove.

A kind of enamel-covered wire Winder, it is characterised in that: described wire The degree of depth of groove is 2-2.5 times of enamel-covered wire diameter.

7. an enamel-covered wire coil winding system, it is characterised in that: include drive mechanism (101), feedback control Enamel-covered wire Winder (103) described in mechanism processed (102) and any one of claim 1 to 5, institute State drive mechanism (101) be in transmission connection with described rotating shaft (3) and drive described wire spool (4) to rotate, Described feedback control strategies (102) respectively with described drive mechanism (101) and described tension force detection components (5) electrical connection, and according to drive mechanism (101) described in the output control of described tension force detection components (5) Output, during to guarantee coiling, constant tension suffered by enamel-covered wire is in set point.

A kind of enamel-covered wire coil winding system, it is characterised in that: also include showing Showing device (104), described display (104) electrically connects with described tension force detection components (5) and real-time Tension force suffered by display enamel-covered wire.