CN205652915U - A intelligent steel wire hook ware for optical cable stranding machine - Google Patents

A intelligent steel wire hook ware for optical cable stranding machine Download PDF

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Publication number
CN205652915U
CN205652915U CN201620507165.2U CN201620507165U CN205652915U CN 205652915 U CN205652915 U CN 205652915U CN 201620507165 U CN201620507165 U CN 201620507165U CN 205652915 U CN205652915 U CN 205652915U
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China
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steel wire
longitudinal
module
controller
motor
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Expired - Fee Related
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CN201620507165.2U
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Chinese (zh)
Inventor
朱艳娜
何刚
张贵生
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Anhui University of Science and Technology
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Anhui University of Science and Technology
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Priority to CN201620507165.2U priority Critical patent/CN205652915U/en
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Abstract

The utility model provides an intelligent steel wire hook ware for optical cable stranding machine belongs to optical fiber cable manufacturing field, including bear the weight of module, fixation with steel wire module, roll the module, track module and motor control module, it includes clothes closet 1, four -wheeled hand truck 2 and handrail 3 to bear the module, the fixation with steel wire module includes horizontal fixation with steel wire ware 4 and vertical fixation with steel wire ware 5, it includes horizontal muller 6 and vertical muller 7 to roll the module, the track module is including transversely rolling track 8 and vertically rolling track 9, motor control module includes motor main control unit 10, lateral control ware 11, longitudinal control ware 12 and mechanical transmission pole 13. The utility model discloses stability is high, the energy consumption is low, can realize the bending and the hook of 3.0mm and above wire terminal, and steel wire hook effect accords with with theoretical reasoning completely, can replace artifical steel wire hook completely.

Description

A kind of intelligent steel wire hook hanging device for optical cable wire twisting machine
Technical field
This utility model belongs to optical fiber cable and manufactures field, is specifically related to a kind of intelligent steel for optical cable wire twisting machine Silk hook device.
Background technology
Along with developing rapidly of communication technology, fiber optic communication is fast with its communication speed, signal transmission distortion rate is low Advantage, becomes the developing direction of future communications industry, fiber optic communication need optical cable as communication media, but light Cable manufacture process also exists the place of many operating difficultiess, artificial steel wire hook when changing coil of wire in optical cable wire twisting machine Extension is exactly one of them.Artificial steel wire hook is that operator passes through vice or the steel pipe etc. in steel wire hole, one end Simple tool carries out new steel wire and the bending of raw steel Threaded Connector Coupling and hook work, owing in optical cable manufacturing procedure, part is adopted Using wound by steel wires principle, the steel wire used is diameter aluminum Baogang between 2.2~4.2mm, when diameter is more than During 3.0mm, steel wire hardness is very big, and operator depends merely on wrist strength and shirtsleeve operation instrument is difficulty with Joint flex and hook task, therefore, design a kind of intelligence steel wire hook hanging device is outstanding for optical fiber cable manufacture process For important.
Intelligence steel wire hook hanging device is to use electric-mechanic control system technology, by rational Machine Design and supporting motor control System processed, it is achieved diameter works with hook more than the intelligent bending of 3.0mm steel wire.Design intelligence steel wire hook It is significant that wire twisting machine in optical fiber cable manufacture process is changed coil of wire by device.
Summary of the invention
The purpose of this utility model is to provide a kind of intelligent steel wire hook hanging device for optical cable wire twisting machine, to solve light Cable production process is changed steel wire hook problem when 3.0mm and above coil of wire.
In order to achieve the above object, the technical scheme that this utility model is used is:
A kind of intelligent steel wire hook hanging device for optical cable wire twisting machine, including carrier module, fixation with steel wire module, stone roller Die block, rail module and motor control module;Described carrier module includes clothes closet 1, four-wheeled hand truck 2 and Handrail 3;Described fixation with steel wire module includes transverse steel wire holder 4 and longitudinal steel wire holder 5;Described stone roller Die block includes horizontal muller 6 and longitudinal muller 7;Described rail module includes laterally rolling track 8 and longitudinal direction Roll track 9;Described motor control module includes motor master controller 10, Lateral Controller 11, longitudinally control Device 12 processed and machine driving bar 13.
The cuboid-type rustless steel that described clothes closet 1 uses height to be 1.5m, a length of 0.8m, width are 0.4m Cabinet, is used for fixing and store steel wire hook hanging device, and its side uses bivalve door structure, bottom surface and four-wheeled hand truck 2 Fixing connection;Described four-wheeled hand truck 2 is used for carrying clothes closet 1, uses four wheel constructions to be easy to support clothes closet and spirit Living and promote, handrail 3 is for push-and-pull four-wheeled hand truck 2.Described transverse steel wire holder 4 and longitudinal steel wire are fixed Device 5 all uses the cuboid reality ferrum in the middle of two pieces of sides containing respective slot 14, and can inside and outside push-and-pull in order to The spacing of the fixing steel wire of regulation, steel wire passes from respective slot 14, prevents afterbody when rolling wire joint Swinging, wherein transverse steel wire holder 4 is used for fixing new steel wire 15, and longitudinal steel wire holder 5 is used for fixing Raw steel silk 16.Described horizontal muller 6 and longitudinal muller 7 all use radius to be 30mm, a length of 80mm of bus Cylinder reality ferrum, rotate and use bearing element structure, horizontal muller 6 and longitudinal centre position, muller 7 surface All contain the muller groove 17 that the degree of depth is 4.2mm, and be on same straight line with steel wire fixator respective slot 14, Prevent steel wire sideslip when rolling wire joint and flatten steel wire, and wire loop exits, laterally after being easy to roll Muller 6 and longitudinal muller 7 are in the control of motor master controller 10 or Lateral Controller 11 with longitudinal controller 12 Under system, realize forward and backward roll operation according to the predetermined track that rolls.The described track 8 that laterally rolls uses surface The hollow cylinder structure that smooth and diameter gradually changes, height is 80mm, and wall thickness is 2mm, and outer layer is maximum Bending diameter is 15mm, it is simple to hook steel wire passes through Go-over mould smoothly, is laterally rolling track 8 initial position Leave with groove straight line be 45 degree initially roll radian 18, it is ensured that the flexural center rolling steel wire is straight at groove On line, it is simple to hook steel wire passes through Go-over mould smoothly;Described longitudinal rolling track 9 uses smooth surface and diameter The hollow cylinder structure gradually changed, height is 80mm, and wall thickness is 2mm, owing to raw steel silk is from laterally grinding Penetrate at pressure track 8 boring, need to pass from laterally rolling track 8 hollow position after longitudinal rolling, because of The outer layer maximum deflection diameter 20 of this longitudinal rolling track 9 is 12mm, it is simple to hook steel wire passes through horizontal stroke smoothly To rolling track 8 hollow position, additionally, because of steel wire hook demand, stay in longitudinal rolling track 9 initial position The hook space 21 having width to be 4.3mm.
Described motor master controller 10 uses TMS320F28335 motor control chip, including sub-controller mould Block, driving module, rotational speed regulation module and display module.Described sub-controller module includes Lateral Controller 11 and longitudinal controller 12, it is respectively adopted TMS320F28335 motor control chip, when motor master controller When selecting linkage pattern, sub-controller is accepted the instruction of motor master controller completely and is controlled, when selecting DA SA Time, sub-controller can individually control motor rotation, no longer be under the orders of motor master controller;Described driving mould Block uses Direct Torque Control mode and three phase full bridge drive circuit, cross motor 22 and longitudinal motor 23 all to adopt With the identical brshless DC motor of model;Described machine driving bar 13 uses turbine, Worm-drive structure, quiet Motor only realizes horizontal muller 6 and longitudinal muller 7 respectively according to predetermined by the power transmission of machine driving bar Roll the purpose that track forward and backward is run.Described rotational speed regulation module includes master controller rotational speed regulation key, horizontal stroke To controller rotational speed regulation key and longitudinal controller rotational speed regulation key, wherein, master controller rotational speed regulation key is only Only speed-regulating function, Lateral Controller rotational speed regulation key and longitudinal controller rotational speed regulation key is realized under linkage pattern Have and realize speed-regulating function under DA SA;Described display module includes liquids double-rows crystal display, horizontal liquid crystal Showing device and longitudinal liquid crystal display, wherein, liquids double-rows crystal display is used for showing motor in synchrony under linkage pattern Rotating speed and linkage/DA SA, horizontal liquid crystal display and longitudinal liquid crystal display show under DA SA respectively Show cross motor 22 and the rotating speed of longitudinal motor 23.
This utility model having the beneficial effect that compared with prior art:
This utility model replaces artificial hook by electric-mechanic control system technology, it is achieved that steel wire intelligence hook, significantly drops The low hook difficulty of 3.0mm and above steel wire, and completely avoid manual operation and accidentally injure;Use handbarrow It is easy to store and use with clothes closet pattern;Use steel wire fixator with groove, it is simple between the fixing steel wire of regulation Away from the steel wire with fixing different-diameter;The muller of band muller groove and ganoid making a reservation for is used to roll track, can Prevent when rolling wire joint steel wire sideslip and flatten steel wire, and wire loop exits after being easy to roll, it addition, 45 degree initially roll radian, it is ensured that roll the flexural center of steel wire on groove straight line, it is simple to hook steel Silk passes through Go-over mould smoothly, and the hook space of the 4.3mm on longitudinal rolling track can ensure newly, raw steel silk Hook smoothly;Use the linkage/DA SA of master and slave controller, it is possible to achieve synchronize to roll and laterally, vertical To independently rolling two kinds of functions.This utility model material requested is cheap, and cost of manufacture is relatively low, on-the-spot utilization Test result shows, this utility model stability is high, energy consumption is low, it is possible to realize 3.0mm and above steel wire connects The bending of head and hook, steel wire hook effect complies fully with theoretical reasoning, can substitute artificial steel wire hook completely, It is suitable for promoting the use.
Accompanying drawing explanation
Fig. 1 is the longitudinal sectional drawing of a kind of intelligent steel wire hook hanging device for optical cable wire twisting machine of this utility model;
Fig. 2 is this utility model motor control principle drawing;
Fig. 3 is this utility model steel wire hook design sketch.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is described in detail:
As it is shown in figure 1, a kind of intelligent steel wire hook hanging device for optical cable wire twisting machine, including carrier module, steel wire Stuck-module, roll module, rail module and motor control module;Described carrier module includes clothes closet 1, four Wheeled trolley 2 and handrail 3;Described fixation with steel wire module includes that transverse steel wire holder 4 and longitudinal steel wire are fixed Device 5;The described module that rolls includes horizontal muller 6 and longitudinal muller 7;Described rail module includes laterally rolling Track 8 and longitudinal rolling track 9;Described motor control module includes motor master controller 10, Lateral Controller 11, longitudinal controller 12 and machine driving bar 13.Described clothes closet 1 use height is 1.5m, a length of 0.8m, Width is the cuboid-type stainless steel cabinet of 0.4m, is used for fixing and store steel wire hook hanging device, and its side uses double Fan door, bottom surface is fixing with four-wheeled hand truck 2 to be connected;Described four-wheeled hand truck 2 is used for carrying clothes closet 1, Using four wheel constructions to be easy to support clothes closet and promote flexibly, handrail 3 is for push-and-pull four-wheeled hand truck 2.Described horizontal stroke The length containing respective slot 14 in the middle of two pieces of sides is all used to steel wire fixator 4 and longitudinal steel wire holder 5 Cube reality ferrum, and can inside and outside push-and-pull is in order to regulate the spacing of fixing steel wire, steel wire is worn from respective slot 14 Going out, prevent tail swing when rolling wire joint, wherein transverse steel wire holder 4 is used for fixing new steel wire 15, longitudinal steel wire holder 5 is used for fixing raw steel silk 16.Described horizontal muller 6 and longitudinal muller 7 are all adopted With radius be 30mm, the cylinder reality ferrum of a length of 80mm of bus, rotate use bearing element structure, laterally The muller groove 17 that the degree of depth is 4.2mm, and and steel wire are all contained in muller 6 and longitudinal centre position, muller 7 surface Holder respective slot 14 is on same straight line, prevents steel wire sideslip when rolling wire joint and flattens steel Silk, and wire loop exits after being easy to roll, horizontal muller 6 and longitudinal muller 7 are at motor master controller 10 Or Lateral Controller 11 is with under the control of longitudinal controller 12, realizes forward and backward stone roller according to the predetermined track that rolls Pressure is run.Described laterally roll the hollow cylinder structure that track 8 uses smooth surface and diameter to gradually change, high Degree is 80mm, and wall thickness is 2mm, a diameter of 15mm of outer layer maximum deflection, it is simple to hook steel wire passes through smoothly Go-over mould, laterally roll track 8 initial position leave with groove straight line be 45 degree initially roll radian 18, Ensure to roll the flexural center of steel wire on groove straight line, it is simple to hook steel wire passes through Go-over mould smoothly;Described vertical To rolling the hollow cylinder structure that track 9 uses smooth surface and diameter to gradually change, height is 80mm, wall Thickness is 2mm, owing to raw steel silk penetrates at track 8 boring from laterally rolling, needs after longitudinal rolling Passing from laterally rolling track 8 hollow position, therefore the outer layer maximum deflection diameter 20 of longitudinal rolling track 9 is 12mm, it is simple to hook steel wire passes through smoothly and laterally rolls track 8 hollow position, additionally, because of steel wire hook demand, The hook space 21 that width is 4.3mm is left in longitudinal rolling track 9 initial position.
As in figure 2 it is shown, described motor master controller 10 uses TMS320F28335 motor control chip, bag Include sub-controller module, drive module, rotational speed regulation module and display module.Described sub-controller module includes Lateral Controller 11 and longitudinal controller 12, be respectively adopted TMS320F28335 motor control chip, work as electricity When owner's controller selects linkage pattern, sub-controller is accepted the instruction of motor master controller completely and is controlled, elected When selecting DA SA, sub-controller can individually control motor rotation, is no longer under the orders of motor master controller; Described driving module uses Direct Torque Control mode and three phase full bridge drive circuit, cross motor 22 and longitudinal direction Motor 23 all uses the brshless DC motor that model is identical;Described machine driving bar 13 uses turbine, scroll bar to pass Dynamic structure, static motor realizes horizontal muller 6 and longitudinal muller 7 by the power transmission of machine driving bar The purpose that track forward and backward is run is rolled respectively according to predetermined.Described rotational speed regulation module includes that master controller turns Speed adjusting key, Lateral Controller rotational speed regulation key and longitudinal controller rotational speed regulation key, wherein, master controller turns Speed adjusting key only realizes speed-regulating function, Lateral Controller rotational speed regulation key and longitudinal controller under linkage pattern Rotational speed regulation key only realizes speed-regulating function under DA SA;Described display module includes double liquid crystal display Device, horizontal liquid crystal display and longitudinal liquid crystal display, wherein, liquids double-rows crystal display is used under linkage pattern In display motor in synchrony rotating speed and linkage/DA SA, horizontal liquid crystal display and longitudinal liquid crystal display at list Cross motor 22 and the rotating speed of longitudinal motor 23 is shown respectively under dynamic model formula.
As it is shown on figure 3, described steel wire hook design sketch includes that 45 degree of new steel wire initially rolls radian 24, steel At silk hook 25, raw steel silk 45 degree initially roll the hook space 21 of radian 26 and 4.3mm.

Claims (8)

1. for the intelligent steel wire hook hanging device of optical cable wire twisting machine, including carrier module, fixation with steel wire module, Roll module, rail module and motor control module;Described carrier module includes clothes closet (1), four-wheeled hand truck (2) With handrail (3);Described fixation with steel wire module includes transverse steel wire holder (4) and longitudinal steel wire holder (5);Institute State and roll module and include horizontal muller (6) and longitudinal muller (7);Described rail module includes laterally rolling track (8) With longitudinal rolling track (9);Described motor control module include motor master controller (10), Lateral Controller (11), Longitudinal controller (12) and machine driving bar (13).
A kind of intelligent steel wire hook hanging device for optical cable wire twisting machine the most according to claim 1, its feature Be: described clothes closet (1) uses height to be 1.5m, a length of 0.8m, width be the cuboid-type of 0.4m not Rust steel cabinet, is used for fixing and store steel wire hook hanging device, and its side uses bivalve door structure, bottom surface and four-wheel hand push Car (2) is fixing to be connected;Described four-wheeled hand truck (2) is used for carrying clothes closet (1), uses four wheel constructions to be easy to support to stand Cabinet and flexibly promotion, handrail (3) is used for push-and-pull four-wheeled hand truck (2).
A kind of intelligent steel wire hook hanging device for optical cable wire twisting machine the most according to claim 1, its feature It is: described transverse steel wire holder (4) and longitudinal steel wire holder (5) all use in the middle of two pieces of sides containing right Answer the cuboid reality ferrum of groove (14), and can inside and outside push-and-pull is in order to regulate the spacing of fixing steel wire, steel wire is from right Answer in groove (14) and pass, prevent tail swing, wherein transverse steel wire holder (4) when rolling wire joint For fixing new steel wire (15), longitudinal steel wire holder (5) is used for fixing raw steel silk (16).
A kind of intelligent steel wire hook hanging device for optical cable wire twisting machine the most according to claim 1, its feature It is: described horizontal muller (6) and longitudinal muller (7) all use radius to be 30mm, a length of 80mm of bus Cylinder reality ferrum, rotates and uses bearing element structure, horizontal muller (6) and longitudinal muller (7) centre position, surface All contain muller groove (17) that the degree of depth is 4.2mm, and be in same straight line with steel wire fixator respective slot (14) On, prevent steel wire sideslip when rolling wire joint and flatten steel wire, and wire loop exits after being easy to roll, Laterally muller (6) and longitudinal direction muller (7) are at motor master controller (10) or Lateral Controller (11) and longitudinal controller (12), under control, realize forward and backward roll operation according to the predetermined track that rolls.
A kind of intelligent steel wire hook hanging device for optical cable wire twisting machine the most according to claim 1, its feature It is: described laterally roll the hollow cylinder structure that track (8) uses smooth surface and diameter to gradually change, high Degree is 80mm, and wall thickness is 2mm, a diameter of 15mm of outer layer maximum deflection, it is simple to hook steel wire passes through smoothly Go-over mould, laterally roll track (8) initial position leave with groove straight line be 45 degree initially roll radian (18), it is ensured that roll the flexural center of steel wire on groove straight line, it is simple to hook steel wire passes through Go-over mould smoothly; Described longitudinal rolling track (9) uses the hollow cylinder structure that smooth surface and diameter gradually change, and is highly 80mm, wall thickness is 2mm, owing to raw steel silk penetrates at track (8) boring from laterally rolling, longitudinal rolling After need to pass from laterally rolling track (8) hollow position, the therefore outer layer maximum deflection of longitudinal rolling track (9) Diameter (20) is 12mm, it is simple to hook steel wire passes through smoothly and laterally rolls track (8) hollow position, additionally, invar Silk hook demand, leaves, in longitudinal rolling track (9) initial position, the hook space (21) that width is 4.3mm.
A kind of intelligent steel wire hook hanging device for optical cable wire twisting machine the most according to claim 1, its feature It is: described motor master controller (10) uses TMS320F28335 motor control chip, including sub-controller Module, driving module, rotational speed regulation module and display module.
A kind of intelligent steel wire hook hanging device for optical cable wire twisting machine the most according to claim 6, its feature It is: described sub-controller module includes Lateral Controller (11) and longitudinal controller (12), is respectively adopted TMS320F28335 motor control chip, when motor master controller selects linkage pattern, sub-controller is complete The instruction accepting motor master controller controls, and when selecting DA SA, sub-controller can individually control electricity Machine operates, and is no longer under the orders of motor master controller;Described driving module uses Direct Torque Control mode and three-phase Full bridge driving circuit, cross motor (22) all uses, with longitudinal motor (23), the brshless DC motor that model is identical; Described machine driving bar (13) uses turbine, Worm-drive structure, static motor moving by machine driving bar Power transmission realizes horizontal muller (6) and longitudinal muller (7) rolls, according to predetermined, the mesh that track forward and backward is run respectively 's.
A kind of intelligent steel wire hook hanging device for optical cable wire twisting machine the most according to claim 6, its feature It is: described rotational speed regulation module includes master controller rotational speed regulation key, Lateral Controller rotational speed regulation key and indulges To controller rotational speed regulation key, wherein, master controller rotational speed regulation key only realizes speed governing merit under linkage pattern Can, Lateral Controller rotational speed regulation key and longitudinal controller rotational speed regulation key only realize speed governing under DA SA Function;Described display module includes liquids double-rows crystal display, horizontal liquid crystal display and longitudinal liquid crystal display, Wherein, liquids double-rows crystal display is used for showing motor in synchrony rotating speed and linkage/DA SA under linkage pattern, Laterally liquid crystal display and longitudinal liquid crystal display show cross motor (22) and longitudinal direction under DA SA respectively The rotating speed of motor (23).
CN201620507165.2U 2016-05-24 2016-05-24 A intelligent steel wire hook ware for optical cable stranding machine Expired - Fee Related CN205652915U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105883501A (en) * 2016-05-24 2016-08-24 安徽理工大学 Intelligent steel wire hooking device for optical cable twisting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105883501A (en) * 2016-05-24 2016-08-24 安徽理工大学 Intelligent steel wire hooking device for optical cable twisting machine

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161019

Termination date: 20170524

CF01 Termination of patent right due to non-payment of annual fee