CN203048303U - Automatic pipe collecting device - Google Patents
Automatic pipe collecting device Download PDFInfo
- Publication number
- CN203048303U CN203048303U CN201320041862.XU CN201320041862U CN203048303U CN 203048303 U CN203048303 U CN 203048303U CN 201320041862 U CN201320041862 U CN 201320041862U CN 203048303 U CN203048303 U CN 203048303U
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- China
- Prior art keywords
- drum
- steel wire
- wire
- shaft
- hydraulic pipe
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- Expired - Lifetime
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 22
- 239000010959 steel Substances 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 8
- 238000004804 winding Methods 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000037396 body weight Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Coiling Of Filamentary Materials In General (AREA)
Abstract
本实用新型涉及钢丝液压管生产加工领域，特别涉及一种适用于钢丝液压管生产线的自动收管装置。该装置包括排线器支架、排线器、电机、滚筒支架和滚筒，其特殊之处在于，该装置还包括变频器和减速机，所述变频器控制钢丝液压管经过排线器的相对位置，进而决定钢丝液压管在滚筒上的缠绕位置和层数；所述减速机分别与排线器和滚筒链条传动连接，调整从排线器的输出钢丝液压管的速率与滚筒传动速率相等；在滚筒支架上，在滚筒转轴同一水平线上设有辅助装置链轮轴，以便于与减速机构成链条传动机构。本实用新型整套装置结构简单、设计合理，可靠性高，安全性稳定，适合在生产线上推广使用。
The utility model relates to the field of steel wire hydraulic pipe production and processing, in particular to an automatic pipe collection device suitable for a steel wire hydraulic pipe production line. The device includes a wire straightener bracket, a wire straightener, a motor, a roller bracket and a roller, and the special feature is that the device also includes a frequency converter and a reducer, and the frequency converter controls the relative position of the steel wire hydraulic pipe passing through the wire straightener , and then determine the winding position and the number of layers of the steel wire hydraulic pipe on the drum; the reducer is respectively connected with the wire arranging device and the drum chain transmission, and adjusts the output speed of the steel wire hydraulic pipe from the wire arranging device to be equal to the drum transmission speed; On the drum bracket, an auxiliary device sprocket shaft is arranged on the same horizontal line as the drum rotating shaft, so as to form a chain transmission mechanism with the speed reducer. The whole device of the utility model has the advantages of simple structure, reasonable design, high reliability and stable safety, and is suitable for popularization and use in production lines.
Description
Technical field
The utility model relates to steel wire hydraulic pipe production and processing field, particularly a kind of automatic receipts pipe unit that is applicable to steel wire hydraulic pipe manufacturing line.
Background technology
At present, in the pipe production field, the tubing that to finish through whole manufacturing procedures, be one according to different size and length rolling efficiently in time and leave no choice but important operation, if efficient special quality is finished the operation that this operation can take full advantage of manufacturing line, again can conserve space, make things convenient for the tubing warehouse-in.But in the prior art, realize that really the technology of the rolling tubing of automation cans be counted on one's fingers.
Domestic patent ZL03217237.0 and ZL200810055330.5 disclose a kind of automatic taking machine that is applicable to plastic pipe, the technique scheme key is to be in transmission connection by chain transmission formation by left reel motor and right reel motor, drives left reel and right reel respectively.Difference is that ZL03217237.0 winding displacement inversion mechanism and auxiliary device design are complicated, and mechanism is huge, realizes that reel replaces automatically; And ZL200810055330.5 by the tension control system adjustment around volume speed, the automation mechanized operation key of this device also depends on complex structural designs, tenslator, comprise support, tension force feeler lever, swept resistance and track adjusting wheel, swept resistance outputs signal to control circuit, control motor around volume speed.
And problems such as in the field that produces the steel wire hydraulic pipe, plastic pipe body weight, hardness are big because the steel wire hydraulic pipe is compared, poor flexibility also do not have a kind of degree of automation height, receipts pipe unit and mature technology easy to operation extensively to use.On production and processing line, need the manual compounding practice in many places, especially artificial swing roller, labour intensity is bigger, can not realize the receipts pipe operation of automation, serialization, inefficiency, cost height.
Summary of the invention
The utility model is intended to remedy the prior art deficiency, provide the automation that a kind of structure design is simple, easy to operate, productive costs is low to receive pipe unit, especially suitable this kind of steel wire hydraulic pipe tubing is heavier, hardness big, the tubing of poor flexibility, make the production and processing field of steel wire hydraulic pipe, can finish the follow-up arrangement of tubing simple and effective, quantize warehouse-in.
The utility model is achieved through the following technical solutions:
A kind of automatic receipts pipe unit, comprise strand oscillator support, strand oscillator, motor, rolling stand and cylinder, its special character is, this device also comprises frequency converter and reductor, described Frequency Converter Control steel wire hydraulic pipe is through the relative position of strand oscillator, so determine the steel wire hydraulic pipe on cylinder winding position and the number of plies; Described reductor is connected with cylinder with strand oscillator respectively, and the steel wire hydraulic pipe output speed of adjusting through strand oscillator equates with cylinder transmission speed.
Level is provided with slide bar on the described strand oscillator support, and strand oscillator can be mobile repeatedly in the above.
Described strand oscillator is connected by chain drive with reductor, and adjustment equates with the speed that cylinder rotates the winding steel wire hydraulic pipe through the output speed of the steel wire hydraulic pipe of strand oscillator.
On the described rolling stand, be provided with auxiliary device sprocket shaft and sprocket wheel at the same horizon of roller shaft, so that become chain drive with speed reduction gearing.
Described sprocket shaft is arranged on the bearing seat, and sprocket wheel is fixed by jam nut; Be connected by adapter shaft with roller shaft, be provided with adapter sleeve at adapter shaft.
The shape and size of the sprocket shaft on the described rolling stand and the adapter shaft on the cylinder are complementary.
Above-mentioned utility model adopts the exploitation speed of Frequency Converter Control strand oscillator, adopt reductor to regulate the rotating speed of cylinder, reductor respectively with the chain gear bindiny mechanism of frequency converter and cylinder, the output speed that makes the steel wire hydraulic pipe and cylinder rotate to twine and receive pipe speed and equate.Package unit is simple in structure, reasonable in design, the reliability height, and safety is stable, is adapted at promoting the use of on the manufacturing line.
Description of drawings
Fig. 1 is a kind of automatic receipts pipe unit scheme of installation described in the utility model;
Fig. 2 is a kind of automatic receipts pipe unit birds-eye view described in the utility model;
Fig. 3 is a kind of automatic receipts pipe unit middle sprocket axle construction scheme drawing described in the utility model;
Among Fig. 1,1 strand oscillator, 2 motors, 3 reductors, 4 cylinders, 6 sprocket wheels, 7 strand oscillator supports, 8 rolling stands;
Among Fig. 2,1 strand oscillator, 2 motors, 3 reductors, 4 cylinders, 5 sprocket shafts, 6 sprocket wheels, 11 adapter shafts, 12 adapter sleeves, 13 slide bars;
Among Fig. 3,8 sprocket wheels, 9 bearing seats, 10 jam nuts, 11 adapter shafts, 12 adapter sleeves.
The specific embodiment
Further explain specific embodiment of the utility model below in conjunction with attached Fig. 1 and 2.
Embodiment 1
At first, strand oscillator support, motor, reductor, rolling stand is fixing after, hang with boat cylinder be suspended from the rolling stand, and fixedly mount; Set strand oscillator about control programs such as stroke, slewing rate and times, strand oscillator is relatively fixed on the smooth shaft of strand oscillator support, it is evenly mobile back and forth in fixing stroke to drive the steel wire hydraulic pipe by strand oscillator, cylinder is fixed on the rolling stand, and by jam nut sprocket shaft and connecting device thereof is fixed.
Starter motor, the motor and speed reducer running drives cylinder by chain drive and at the uniform velocity rotates, and then rotates the hydraulic pipe uniform winding to cylinder by cylinder.Frequency converter is regulated the running of strand oscillator according to control program, and frequency converter and reductor be by coordinating the steel wire hydraulic pipe through output speed and the drum rotation speed of strand oscillator, and the output that makes the steel wire hydraulic pipe is received pipe speed and equated with twining.
Adopt device provided by the utility model, on manufacturing line, work efficiency significantly improves.Originally per hour receive 800 meters of pipes, per hour receive 1000 meters of pipes now, efficient improves 20%, and labour intensity reduces, and directly falls cost of labor 50%, has good economic benefit.
The utility model is not to be confined to above-described embodiment; in addition to the implementation; the utility model can also have other embodiment, all employings inventive concept disclosed in the utility model, is equal to and replaces or the technical scheme of equivalent transformation, all drops in the protection domain of the utility model requirement.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320041862.XU CN203048303U (en) | 2013-01-27 | 2013-01-27 | Automatic pipe collecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320041862.XU CN203048303U (en) | 2013-01-27 | 2013-01-27 | Automatic pipe collecting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203048303U true CN203048303U (en) | 2013-07-10 |
Family
ID=48731283
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320041862.XU Expired - Lifetime CN203048303U (en) | 2013-01-27 | 2013-01-27 | Automatic pipe collecting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203048303U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104555575A (en) * | 2014-12-29 | 2015-04-29 | 枣庄矿业集团高庄煤业有限公司 | Assembling type electric speed regulating rope winding machine |
| CN106743998A (en) * | 2016-11-28 | 2017-05-31 | 广东亿洋管业科技有限公司 | A kind of tubing is around pipe hose coiling mechanism |
-
2013
- 2013-01-27 CN CN201320041862.XU patent/CN203048303U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104555575A (en) * | 2014-12-29 | 2015-04-29 | 枣庄矿业集团高庄煤业有限公司 | Assembling type electric speed regulating rope winding machine |
| CN106743998A (en) * | 2016-11-28 | 2017-05-31 | 广东亿洋管业科技有限公司 | A kind of tubing is around pipe hose coiling mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 462000 east section of Dongfanghong Road, Luohe Economic Development Zone, Luohe, Henan Patentee after: HENAN HUVLONE HYDRAULIC TECHNOLOGY Co.,Ltd. Address before: The Eastern Red Road East 462000 Luohe City Economic Development Zone in Henan Province Patentee before: LUOHE CITY HUILONG HYDRAULIC RUBBER HOSE Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130710 |